REFERENCE LISTDrives and control systems for open pit mining equipment

IT Engineering IT Engineering -- BelgradeBelgrade

Project:Reparation of complete electrical equipment of BeltwagonBRs1400 – Krupp

Year: 2005.End user: EFT GROUP, Stanari lignite mine, Bosnia and HerzegovinaEquipment: LV switchgear, consoles, peripheral devices, cablesSubject: Integration, supervising and commissioning

Project:Reparation of complete electrical equipment of bucket-wheel excavator C-700S – Krupp

Year: 2005.End user: EFT GROUP, Stanari lignite mine, Bosnia and HerzegovinaEquipment: LV switchgear, consoles, peripheral devices, cablesSubject: Integration, supervising and commissioning

Project:Reparation of complete electrical equipment of Spreader A2Rs1400 – Krupp

Year: 2005.End user: EFT GROUP, Stanari lignite mine, Bosnia and HerzegovinaEquipment: LV switchgear, consoles, peripheral devices, cablesSubject: Integration, supervising and commissioning

Project:Reparation of complete electrical equipment of belt conveyor electrical equipment and drive station - SEVER

Year: 2005.End user: EFT GROUP, Stanari lignite mine, Bosnia and HerzegovinaEquipment: LV switchgear, consoles, peripheral devices, cablesSubject: Integration, supervising and commissioning

Project:Reconstruction and modernization of complete electrical equipment of crushing plant

Year: 2005.End user: EFT GROUP, Stanari lignite mine, Bosnia and HerzegovinaEquipment: Danfoss, VLT500 (2x22kW) MCD300 (1x132kW, 400VAC)Subject: Design, erection, supervising and commissioning

Project:Design, erection and commissioning of control and regulationequipment for DC motors on crawler drive on bucket wheel excavator SRs2000 - G2 - Takraf

Year: 2006.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: ABB DCS 500 (3x450ADC)Subject: Design, erection and commissioning

Project:Design, erection and commissioning of control and regulationequipment for DC motors on crawler drive on bucket wheel excavator SRs1300 - G8 - Takraf

Year: 2006.End user: EPS RB “KOLUBARA” Open pit mine “Field D”, BaroševacEquipment: ABB DCS 500 (3x450ADC)Subject: Design, erection and commissioning

Project:Design, erection and commissioning of electrical equipment for dragline Esh 5/45 - NKMZ

Year: 2006.End user: EFT GROUP – Stanari lignite mine, Bosnia and HerzegovinaEquipment: SIMATIC S7-300, ABB DCS500 (2x1200ADC, 1x450ADC)Subject: Design, erection and commissioning

Project:Design of electric equipment for shifting device MRS-1800 –Kolubara Metal

Year: 2007.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: SIMATIC S7-300, ABB ACS800 (2x132kW)Subject: Detail design

Project:Design, erection and commissioning of control system for slewing drive on bucket wheel excavator SchRs630 - G7 - O&K

Year: 2007.End user: EPS RB “KOLUBARA” Open pit mine “Field D”, BaroševacEquipment: SIMATIC S7-300, ABB DCS500 (1x450ADC)Subject: Design, erection and commissioning

Project:Design, erection and commissioning of DC drive for slewing driveon bucket wheel excavator SRs1300 - G8 - Takraf

Year: 2007.End user: EPS RB “KOLUBARA” Open pit mine “Field D”, BaroševacEquipment: ABB DCS500 (1x450ADC)Subject: Design, erection and commissioning

Project:Design of electrical equipment for dragline Esh 6/45 - NKMZ

Year: 2007.End user: EPS RB “KOLUBARA” Open pit mine “Field D”, BaroševacEquipment: SIMATIC S7-300, ABB DCS800 (2x1500ADC, 1x900ADC)Subject: Detail design

Project:Detail engineering of Beltwagon/Spreader ARs/BRs-1600 – ThyssenKrupp Fördertechnik

Year: 2008.End user: ABB BelgradeEquipment: SIMATIC S7-400, ABB ACS800 (4x200kW, 2x132kW, 2x15kW)Subject: Detail engineering

Project:Delivery, erection and commissioning of electric equipment for shifting device MRS-1800/1 – Kolubara Metal

Year: 2008.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: SIMATIC S7-300, ABB ACS800 (2x132kW, 1x7.5kW)Subject: Design, erection, supervising and commissioning

Project:Design for revamp of bucket wheel drive with frequency controled drive on bucket-wheel excavator SchRs630 G1 and G4O&K

Year: 2008.End user: ABB BelgradeEquipment: ABB ACS800 Multidrive (2x630kW, 690VAC)Subject: Detail design

Project:Design for revamp of bucket wheel drive with frequency controled drive on bucket-wheel excavator SchRs630 - G2- Takraf

Year: 2008.End user: ABB BelgradeEquipment: ABB ACS800 Multidrive (2x560kW, 500VAC)Subject: Detail design

Project:Design for revamp of bucket wheel drive with frequency controled drive on bucket-wheel excavator SchRs630 - G7 – O&K

Year: 2008.End user: ABB BelgradeEquipment: ABB ACS800 Multidrive (2x560kW, 500VAC)Subject: Detail design

Project:Network and control system for spreader A2Rs B-8500.60.1 -Takraf

Year: 2008.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: SIMATIC S7-400, FO EthernetSubject: Design, erection and commissioning

Project:Design for belt conveyor drive station SU-2000

Year: 2009.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava South”Equipment: SIMATIC S7-300, ABB ACS800 (4x400kW)Subject: Detail design

Project:Design for reconstruction of control system on bucket wheelexcavator SRs1300+VR - G8 - Takraf

Year: 2009.End user: EPS RB “KOLUBARA” Open pit mine “Field D”Equipment: SIMATIC S7-400, MP377, FO EthernetSubject: Design, control and network software

Project:Delivery, erection and commissioning of control equipment for the drive station SU-5 – Kolubara Metal

Year: 2009.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava East”Equipment: SIMATIC S7-300Subject: Design, erection, supervising and commissioning

Project:Erection and delivery of control equipment for bucket wheelexcavator SRs1300+VR - G8 - Takraf

Year: 2009.End user: EPS RB “KOLUBARA” Open pit mine “Field D”, BaroševacEquipment: SIMATIC S7-400, MP377, Network componentsSubject: Design, erection, supervising and commissioning

Project:Delivery of equipment for frequency regulated bucket-wheel drive, for bucket-wheel excavator SchRs630-G1 and G4 – O&K

Year: 2010.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: ABB ACS800 Multidrive (2x630kW, 690VAC)Subject: Design and erection

Project:Precommission of electrical equipment for bucket wheel excavator SchRs1760 - G9, No. 1550 - Thyssen Krupp Fördertechnik

Year: 2010.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: LV and control equipment Subject: Precommission

Project:Design and erection of electrical equipment forhopper car B=2000mm – Kolubara Metal

Year: 2010.End user: “KOLUBARA METAL” d.o.o. VREOCIEquipment: Siemens LOGO!, ABB ACS550 (2x1.5kW, 400VAC)Subject: Design, erection and control system

Project:Delivery of control equipment, supervising and commissioning of new control system for bucket wheel excavator SRs1300+VR - G8 -Takraf

Year: 2010.End user: EPS RB “KOLUBARA” Open pit mine “Field D”Equipment: SIMATIC S7-400, MP377, FO network componentsSubject: Design, delivery, supervising and commissioning

Project:Delivery of electrical equipment for dragline EШ 6/45 - NKMZ

Year: 2010.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: SIMATIC S7-300, ABB DCS800 (2x1500ADC, 1x900ADC)Subject: Design, erection and commission

Project:Delivery of control equipment, supervising and commissioning of shifting device MRS-1800/2 – Kolubara Metal

Year: 2011.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava East”Equipment: SIMATIC S7-300, ABB ACS800 (2x132kW, 400VAC)Subject: Design, erection, supervising and commissioning

Project:Delivery of control equipment, supervising and commissioning of frequency regulated bucket-wheel drive for bucket-wheel excavator SchRs350 - G4

Year: 2011.End user: EPS RB “KOLUBARA” Open pit mine “Field B”Equipment: Frequency converter Danfoss FC302 (315kW)Subject: Design, supervising and commissioning

Project:Supervising and commissioning of frequency regulated bucket-wheel drive for bucket-wheel excavator SchRs630 - G1- O&K

Year: 2011.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: ABB ACS800 multidrive (2x630kW, 690VAC)Subject: Design, integration, supervising and commissioning

Project:Supervising and commissioning of frequency regulated bucket-wheel drive for bucket-wheel excavator SchRs630 - G4 – O&K

Year: 2011.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: ABB ACS800 multidrive (2x630kW, 690VAC)Subject: Design, erection, supervising and commissioning

Project:Delivery of control equipment, supervising and commissioning of supervisory and control system for spreader A2Rs-B8500.60.1 -Takraf

Year: 2011.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: SIMATIC S7-400, MP377, Network komponents, WLANSubject: Design, erection, supervising and commissioning

Project:Design of control system and frequency regulated drives for beltconveyor system B-1600 – Kolubara Metal

Year: 2011.End user: EPS RB “KOLUBARA” Open pit mine “Field E”Equipment: SIMATIC S7-400, SINAMICS G150 (4x450kW, 400VAC)Subject: Detail design

Project:Delivery of control equipment, software, supervising andcommissioning of cooling system for conveyor belt drive stations CDS1, 2, 3, 4 i 5 - FAM

Year: 2012.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava West”Equipment: ABB ACS800FSubject: Design, software, supervising and commissioning

Project:Delivery of control equipment, supervising andcommissioning of supervisory and control system for spreader ARs1600/(37+60)x18 O5 - KRUPP

Year: 2012.End user: EPS RB “KOLUBARA” Open pit mine “Field D”Equipment: SIMATIC S7-400, SINAMICS G120Subject: Design, erection, supervising and commissioning

Project:Delivery of control equipment, supervising and commissioning of shifting device MRS-1800/3 – Kolubara Metal

Year: 2012.End user: EPS RB “KOLUBARA” Open pit mine “Tamnava East”Equipment: SIMATIC S7-300, ABB ACS800 (2x132kW, 400VAC)Subject: Design, erection, supervising and commissioning

Project:Supervising and commissioning of frequency regulated bucket-wheel drive for bucket-wheel excavator SchRs630 – G7 – O&K

Year: 2012.End user: EPS RB “KOLUBARA” Open pit mine “Field D”Equipment: ABB ACS800 multidrive (2x630kW, 690VAC)Subject: Design, erection, supervising and commissioning

Project:Supervising and commissioning of electrical equipment for dragline EШ 6/45 - NKMZ

Year: 2012.End user: EPS RB “KOLUBARA” Open pit mine “Field D”Equipment: SIMATIC S7-300, ABB DCS800 (2x1500ADC, 1x900ADC)Subject: Design, erection and commission

Drives and control systems for open pit mining equipment

Types of mining equipmentBucket wheel excavatorsSpreadersBelt wagonsConveyor beltsHopper carsWalking draglines

ManufacturersTHYSSEN KRUPP (Germany)TAKRAF (Germany)FAM (Germany)NKMZ (Ukraine)

We can offer

Engineering, planning and design of electrical equipment for new mining equipmentIntegration of a complete new control and supervision systemsModernization of existing control equipmentTesting and commissioning of electrical equipmentSubstitution of classic AC drives with frequency controled drivesRetrofitting of old DC drivesReplacement of outdated electrical equipment

The main reasons for the modernization and reconstruction

Frequent failures and malfunction of old equipmentHigh energy consumptionExpensive maintenanceOutdated electrical equipment and inability to purchase spare partsLow level of flexibilitySmall communication featuresSaving time by using of existing old mechanical equipment

Benefits

Increase of reliabilityFlexibility of the systemImproved diagnosticsReducing of failures and accidentsEasier manipulationCheaper maintenanceEnergy savingsPossibility of supervision and remote controlNetworking and standard communication protocolsProgrammability and easy system expansion

SIEMENS SIPROTECMVCONTROL

SIEMENS, BALUFF, TURCK, SCHMERSAL, GESSMANN, TR ELEKTRONIKPERIPHERAL DEVICES

LAPP, DRAKA, OBO BETTERMANNCABLES AND CABLE ROUTING

ABB DCS500, DCS800DC DRIVES

VLT HVAC FC100VLT AQUA FC200

VLT Automation FC300

ACS800 SINGLE DRIVEMULTIDRIVE

SINAMICSG110, G120, G130, G150, S120, S150

DANFOSSABBSIEMENSAC

DRIVES

SIEMENS, HIRSCHMANNNETWORK COMPONENTS

SIEMENS HMI PANELS SERIES 170, 270, 370OPERATOR INTERFACES

SIEMENS SIMATIC S7-400, S7-300, ET200PLCSYSTEMS

SIEMENS, ABB, SCHNEIDER ELECTRIC, MOELLER, PHOENIX CONTACTLOW VOLTAGE

RITTALENCLOSURESPANELS

Basic components and suppliers

Knez Miletina 4211 000 BELGRADE, SERBIA

Phone/fax: +381(0)11-33-44-959, 33-91-720office@itinzenjering.comwww.itinzenjering.comwww.itinzenjering.rs