Transcript of Introducing Kobelco Car Dismantling Machine. INDEX Advantage of Car Dismantling Machine End of Life...
- Slide 1
- Introducing Kobelco Car Dismantling Machine
- Slide 2
- INDEX Advantage of Car Dismantling Machine End of Life Vehicle
(ELV) & Engine Dismantling Demonstration
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- Advantages of Car Dismantling Machine
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- Work Can Performed by One Machine The Machine Can Work Anywhere
The machine is powered by Diesel fuel and so can operate anywhere
on the site Operators Safety Operators inside cabin protected by
safety guard, 10-15 feet away from the work being dismantled.
Benefit from Mass Production, Excavators The major structures and
componetns are the same as Kobelcos standard hydraulic excavators,
of which are produced more than 20,000 units annually worldwide.
This brings low production cost and availability of service, parts
and consumables. Manual Operation Controlled manually by human
operator depending on various types, models and conditions of
ELV.
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- Advantages of Car Dismantling Machine
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- Wholesale Value of Recycled Components These values are for
examples only and will vary by market and destination as of
9-1-2014
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- Advantages of Car Dismantling Machine
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- I
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- 10 First Car dismantling Machine in the world Nibbler developed
Lower clamp Arms developed and installed to stabilize the vehicle.
Developed in 1979
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- Car dismantling machine is for efficiently dismantling and
sorting vehicles & engines Bowl-shaped grip Cutting teeth
Developed in 1991 Open & CloseGrips & Teeth First Car
dismantling Machine in the world
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- NOT A Conversion Kit Machine Kobelco designed and produced
specifically for the Scrap Industry Crude add on SAS fork
conversion. Fixed up and down clamp arms and crude Grip
Assembly
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- Main use Dismantling vehicles, and removing and sorting their
component recyclable parts Disposal of End-of-life Vehicle &
Metal parts Dismantling Work Use of Car Dismantling Machine
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- Multi-dismantling nibbler KVE720PR Shaped to handle all types
of metal products Long and thin tips designed to secure a firm hold
of small parts such as harnesses and electrical fittings Full
rotating head that simplifies precision work that uses two rotation
motors for maximum twisting torque. Introduction of nibbler
KVE720PR
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- Vehicle dismantling nibbler KV800PR Strong cutting power can
even cut through chassis and frames Powerful tip grabbing force can
crush tires and their rim High torque swing motor has abundant
rotational power for stripping Nibbler KV800PR
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- Cutting teeth Front Anvils Bowl-shaped grip Lower Clamp
Arm
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- Clamp arm Open & Close S/W Clamp arm UP & Down S/W
Nibbler rotating S/W Nibbler opening S/W Operation guide
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- Main Specifications
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- End of Vehicle Life (ELV) and Engine Dismantling
Demonstration
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- Scrap carCar with recoverable parts Recycling Flowchart
(Scrapping to Dismantling) Scrap recovery Gas tank Suspension
Muffler Other steel Engine Functional parts recovery Engine
Suspension and other parts Scrap car dismantling Radiator Condenser
Blower fan Heater core Wiring harnesses Motors Non-metallic
recovery Non-metallic/ Plastic recovery Pre-sorting for recovery of
valuable items Air bag processing Batteries Air condition gas
recovery Fuel recovery Oil recovery Tire recovery LLC recovery
Recovery of interior/ exterior used parts Sorting of scrapped
vehicles
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- 21 ELV Dismantling
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- Front & rear bumper : Resin Bumper, Interior and exterior
parts Radiator : Copper, aluminum Brass, aluminum products Battery
: Lead, sulfuric acid Battery Breakdown of Collectable and
Recyclable Resources (1/4)
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- Suspension : Steel, aluminum Steel products, aluminum products
Gear oil : Oil Alternative fuel for boilers and incinerators
Transmission : Steel, aluminum Car parts, other steel products,
aluminum products Breakdown of Recoverable and Recyclable Resources
(2/4)
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- Window : Glass Glass wool, aggregate Catalyst : Platinum,
palladium Catalyst Door : Steel Car parts, other steel products
Body : Steel Car parts, other steel products Breakdown of
Recoverable and Recyclable Resources (3/4)
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- Seat : Urethane form, fibers Soundproofing materials for
vehicles Wheel : Steel, aluminum Car parts, aluminum products Tires
: Rubber fuel, pavement material Breakdown of Recoverable and
Recyclable Resources (4/4)
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- 26 ELV Dismantling Hood removal Vehicle held by clamp arm
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- 27 ELV Dismantling Side chassis frame removed
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- 28 ELV Dismantling Electric wire and harness removed by fork
pointed tooth Lights removed
- Slide 29
- 29 ELV Dismantling Electric wire and harness pulled out from
the front Radiator removed
- Slide 30
- 30 ELV Dismantling Bumper taken off Wiper motor removed
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- Windshield taken out 31 ELV Dismantling
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- 32 ELV Dismantling Panel separated by anvils on the clamp arms
Steering wheel and dashboard panel removed
- Slide 33
- 33 ELV Dismantling Lining materials peeled Roof pulled off
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- 34 ELV Dismantling Electric wire and harness under seats pulled
off Seats taken out
- Slide 35
- 35 ELV Dismantling Window mechanisms in doors removed Door
lining material pulled off
- Slide 36
- 36 ELV Dismantling Car body turned upside down
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- 37 ELV Dismantling Cover removed Car body secured in clamp
arm
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- 38 ELV Dismantling Catalyst removed Muffler pulled out
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- 39 ELV Dismantling Frame sections removedSuspensions
removed
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- 40 ELV Dismantling Oil drained and gas drawn off from shock
absorbers Main frame opened
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- 41 ELV Dismantling Engine removed
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- 42 ELV Dismantling Rear suspension removed Fuel tank
removed
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- 43 Engine Dismantling
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- Engine Recoverable and Recyclable Resources Engine oil : Oil
Alternative fuel for boilers and incinerators Carburetor /
Injection system: Recycled Engine : Steel, aluminum Car parts,
other steel products, aluminum products Wire harness (copper)
Copper products Starter motor : Recycled
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- 45 Engine Dismantling Hoses, tubes, electric wire and harness
removed Engine firmly secured by bowl- shaped grips of clamp
arm
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- Starter A/C Compressor 46 Engine Dismantling Alternator
removed
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- 47 Engine Dismantling Transmission block separated from engine
body
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- Use of Cutters to Remove Cylinder Head
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- 49 Engine Dismantling Remaining electric wire and harness and
pipes removed
- Slide 50
- 50 Engine Dismantling Video
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- THANK YOU