INNOVATIVE CONCEPTS ON ENERGY RECOVERY AT SHIPPING LOCKS ... BTV/vrijdag/presentatie MRY...

Post on 19-Jan-2020

0 views 0 download

Transcript of INNOVATIVE CONCEPTS ON ENERGY RECOVERY AT SHIPPING LOCKS ... BTV/vrijdag/presentatie MRY...

M.R

ynders

Energy recovery at shipping locks 1

PIANC - 5th YP-Com

Biennial Technical Visit : WIND, BLUE & GREEN ENERGY

Belgium, May 6-9, 2015

INNOVATIVE CONCEPTS ON ENERGY RECOVERY AT SHIPPING LOCKS

Marc Rynders – Tractebel Engineering

M.R

ynders

Energy recovery at shipping locks 2

Overview

• Introduction :

- GDF-Suez and Tractebel Engineering

- Overview of waterways

• Energy recovery at shipping locks at Ivoz-Ramet (B)

• Energy recovery at shipping locks at Lanaye (B)

• Energy recovery at shipping locks on Canal Charleroi-Brussels (B)

M.R

ynders

Energy recovery at shipping locks 3

TRACTEBEL ENGINEERING within …

Energy Europe Global Gas & LNG

Infrastructures Energy Services Environment

Energy International

Engineering Facility Management Installation

M.R

ynders

Tractebel engineering > MARKETS

Thermal Renewable Nuclear Transmission

& Distribution Hydropower Gas & LNG Carbon Capture

& Storage

ENERGY

SMART & SUSTAINABLE INFRASTRUCTURE

Buildings Rail & Road

Ports & Waterways

Consultancy Environment

Energy recovery at shipping locks 4

M.R

ynders

Energy recovery at shipping locks 5

Overview of waterways :

- River Meuse in Belgium - Ivoz-Ramet ; Lanaye

- Canal Charleroi-Brussels

M.R

ynders

Goods transported on main canals and rivers in central Belgium (millions of tons, estimations for 2020)

Energy recovery at shipping locks 6

Ivoz-

Ram

et

Lanaye

CC

B

Charleroi

M.R

ynders

River Meuse between Namur (B) and Maastricht (NL)

Energy recovery at shipping locks 7

Am

psin

-Neuvill

e

Ivoz-R

am

et

Lanaye

M.R

ynders

Canal Charleroi-Brussels near Charleroi(B)

Energy recovery at shipping locks 8

M.R

ynders

Goods shipped (millions of tons, 2009) through locks in Walloon Region

Energy recovery at shipping locks 9

M.R

ynders

Energy recovery at shipping locks 10

Energy recovery at shipping locks at Ivoz-Ramet (B)

M.R

ynders

River Meuse between Namur (B) and Liège (B)

Energy recovery at shipping locks 11

M.R

ynders

Energy recovery at shipping locks 12

General site view of Ivoz-Ramet before modification works, 2011

upstream

downstream

16 m lock

hydropower

station

weir

M.R

ynders

Energy recovery at shipping locks 13

General site view of Ivoz-Ramet before modification works, 2011

upstream

downstream

Flémalle

Ivoz-Ramet

Hydropower

station

M.R

ynders

Energy recovery at shipping locks 14

Ivoz-Ramet : main functions on site

1. Locking of inland navigation vessels

• Right bank: existing lock 16 m, new lock 25 m

2. Water control

• Weir in central part of river bed (5 weir gates)

3. Energy production

• Hydropower station at left bank (3 turbines)

• Small hydropower unit for local consumption of lock equipments

M.R

ynders

Ivoz-Ramet : Engineering contract for new lock 25 m, and for renewal of 16 m lock

• Client : “Service Public Wallon” (SPW) = administration of Walloon Region

• Designer of civil works, and of electromechanical equipment:

- Bureau d’ Etudes Greisch (Liège)

- Tractebel Engineering (Brussels, Antwerp, Gent)

Energy recovery at shipping locks 15

M.R

ynders

Ivoz-Ramet : Civil construction works

• Client :

- “Société wallonne de Financement complémentaire des Infrastructures” (SOFICO)

• Site supervision :

- “Service Public Wallon” (SPW)

- Supported by : B.E. Greisch, Tractebel Engineering

• Contractor :

- BAM – Galère, with Buyck, De Meyer, etc.

Energy recovery at shipping locks 16

M.R

ynders

Ivoz-Ramet: Electromechanical works

• Client : SOFICO

• Site supervision :

- “Service Public Wallon” (SPW) , with Tractebel Engineering, B.E. Greisch

• Contractor :

- Cofely Fabricom, with Balteau, Vandezande, Vameco, etc.

Energy recovery at shipping locks 17

M.R

ynders

Official start on site : 20 May 2011 / End of works: 2015

Actual status : Construction works finished, lock gates and valves installed, lock flooded, testing of equipment ongoing

Energy recovery at shipping locks 18

M.R

ynders

Energy recovery at shipping locks 19

Future situation

upstream

downstream

Small hydro-

power unit

M.R

ynders

Energy recovery at shipping locks 20

Future situation

upstream

right bank

Small hydro-

power unit

M.R

ynders

Energy recovery at shipping locks 21

lock 25 m

lock 16 m

River Meuse with weir

right bank

Small hydro-

power unit

rotating

bridge

control building

Future situation

M.R

ynders

Energy recovery at shipping locks 22

lock 25 m

fish trap

river Meuse with weir

trafic bridge

Archimedes screw

turbine

downstream

future situation

M.R

ynders

Energy recovery at shipping locks 23

Weir control system : operator’s screen

downstream

M.R

ynders

Energy recovery at shipping locks 24

Power consumption of site installations

M.R

ynders

Renewable energy production potential

• Hydraulic energy : limited to own use (else competition with large-scale-hydropower-plant)

• Solar energy : place available on control building roof

• Wind energy : no place available for wind mills (also: valley site)

Energy recovery at shipping locks 25

M.R

ynders

Energy recovery at shipping locks 26

Archimedes-screw turbine, used for hydraulic energy production

• Flow rate : 2 m³/s

• Power production : 60 kW

• Yearly production : 470 MWh (based on 90% availability of installation)

• Purpose : coverage of site energy needs

• Production and installation: Vandezande (Diksmuide - B)

M.R

ynders

Energy recovery at shipping locks 27

• Archimedes screw for energy production : design drawing

river Meuse -

downstream

trafic bridge gallery

(erection)

(operation)

river Meuse -

upstream

M.R

ynders

Energy recovery at shipping locks 28

• Archimedes screw for energy production : installation of screw on site

M.R

ynders

Energy recovery at shipping locks 29

• Archimedes screw for energy production : screw installed on site

M.R

ynders

Energy recovery at shipping locks 30

• Archimedes screw for energy production: installation of similar size (50 kW)

M.R

ynders

Energy recovery at shipping locks 31

Energy recovery at shipping locks at Lanaye (B)

M.R

ynders

Energy recovery at shipping locks 32

Energy recovery at shipping locks at Lanaye (B)

new lock

hydropower station

M.R

ynders

Energy recovery at shipping locks 33

Energy recovery at shipping locks at Lanaye (B)

M.R

ynders

Energy recovery at shipping locks 34

Energy recovery at shipping locks at Lanaye (B)

- Pumping in dry season

- Energy production in wet season

- No operation for intermediate conditions

- See colour table on next slide

M.R

ynders

Energy recovery at shipping locks 35

Energy recovery at shipping locks at Lanaye (B)

M.R

ynders

Energy recovery at shipping locks 36

Energy recovery at shipping locks at Lanaye (B)

M.R

ynders

Energy recovery at shipping locks 37

Energy recovery at shipping locks at Lanaye (B)

M.R

ynders

Energy recovery at shipping locks 38

Hydropower station at Lanaye (B)

test of turbines Xylem

M.R

ynders

Energy recovery at shipping locks 39

Hydropower station at Lanaye (B)

Pump data:

- 8 pumps (1 spare included)

- power 500 kW each

- flow rate 2,4 m³/s

Turbine data :

- 5 turbines

- power output 460 kW each

- flow rate : 3,6 m³/s

- total efficiency 85%

- tension 690 Volt

M.R

ynders

Energy recovery at shipping locks 40

Hydropower station at Lanaye (B)

test of turbines Xylem

M.R

ynders

Energy recovery at shipping locks 41

Hydropower station at Lanaye (B)

Overview of installation (3D-drawing)

M.R

ynders

Energy recovery at shipping locks 42

Hydropower station at Lanaye (B)

Overview of installation (3D-drawing)

M.R

ynders

Energy recovery at shipping locks 43

Pumping station at Lanaye (B)

test of pumps Xylem

M.R

ynders

Energy recovery at shipping locks 44

Pumping station at Lanaye (B)

test of pumps Xylem

M.R

ynders

Energy recovery at shipping locks 45

Pumping station at Lanaye (B)

Overview of installation (3D-drawing)

M.R

ynders

Energy recovery at shipping locks 46

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

M.R

ynders

Energy recovery at shipping locks 47

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

• Functions of existing installations

1. Locking of class IV ships (1.350 T ; 85 m x 11,5 m)

Note: at Strépy : 112 x 12 m

2. Water management

> Pumping installations : 4 x 9.000 m³ / h on each site

> Evacuation of surplus water in heavy rainfall periods

M.R

ynders

Energy recovery at shipping locks 48

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

Lock No. 3 : Viesville

M.R

ynders

Energy recovery at shipping locks 49

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

MARCHIENNE-GOSSELIES-VIESVILLE

Pumping stations

M.R

ynders

Energy recovery at shipping locks 50

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

Existing: axial pumps

M.R

ynders

Energy recovery at shipping locks 51

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

• Ships from Charleroi to Brussels go first “upstream” through 3 locks, afterwards

“downstream”.

• Each locking operation means water loss.

• Natural water sources (rainfall) mostly insufficient to cover for water losses >

pumping needed for recycling.

• In future:

- New locks on each site, for class Va vessels (2000 tonnes, 112,5 * 12,5 m)

- more shipping > more water losses

- Climate change > less rainfall in summer > even more pumping needed

M.R

ynders

Energy recovery at shipping locks 52

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

• Hydrological study results:

- Separate turbines : not economical

• Solution :

- Reversible installation : on each site, 1 pump will function also as a turbine

M.R

ynders

Energy recovery at shipping locks 53

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

Water balance, lock Gosselies, year 2002 (red colour = pumping)

M.R

ynders

Energy recovery at shipping locks 54

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

Water balance, lock Gosselies, year 2020 (red colour = pumping)

M.R

ynders

Energy recovery at shipping locks 55

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

In future : Archimedes - screws

+ Optimal pump capacity (higher efficiency)

+ Less sensible to dirty water and debris

+ Less maintenance needed

+ Fish-friendly

+ Reversible (pump- and turbine – functions)

- Higher investment for civil works (transformation of building)

M.R

ynders

Energy recovery at shipping locks 56

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

On each site :

- 1 turbine (reversible screw pump)

- net power output : 110 to 130 kW

- flow rate : 2,5 m³/s

M.R

ynders

Energy recovery at shipping locks 57

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

M.R

ynders

Energy recovery at shipping locks 58

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

M.R

ynders

Energy recovery at shipping locks 59

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

M.R

ynders

Energy recovery at shipping locks 60

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

M.R

ynders

Energy recovery at shipping locks 61

Energy recovery at shipping locks at Canal Charleroi-Brussels (B)

Archimedes-screw with turbine function

Identifie

r

PIANC - 5th YP-Com

Biennial Technical Visit : WIND, BLUE & GREEN ENERGY

Belgium, May 6-9, 2015

INNOVATIVE CONCEPTS ON ENERGY RECOVERY AT SHIPPING LOCKS

QUESTIONS ?

Identifie

r

PIANC - 5th YP-Com

Biennial Technical Visit : WIND, BLUE & GREEN ENERGY

Belgium, May 6-9, 2015

INNOVATIVE CONCEPTS ON ENERGY RECOVERY AT SHIPPING LOCKS

THANK YOU FOR YOUR ATTENTION