Post on 29-Sep-2020
G E N E R A L C A T A L O G U E
I N D I V I D U A L S O L U T I O N SF R O M A S I N G L E S O U R C E
A large variety of products and systems forwarehouses, factories and workshops
Extract of thegeneral catalogue,
C H A P T E R F
Modular shelving mezzanines and platforms –optimal usage of storage spaceBy using SSI SCHAEFER’s storageand racking platforms the usablespace is practically doubled.With our versatile racking systems,simultaneous storing and workinghas method.
Multi-tier installations can be crea-ted using both steel platforms andraised storage areas which result inadditional storage levels which arethe same size as the ground floorinstallations. System platforms madefrom cold and hot pressed steel canbe quickly and easily erected.
SSI SCHAEFER develops individualplatforms according to your specialrequirements. The system canbe extended as necessary, bothlongitudinally and front-to-back.
Safety is of paramount importanceand of course the utmost safetyon all levels is for granted. Makeuse of our extensive experiencefor modern storage management:versatile and individual. The resultsspeak for themselves.
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MEZZANINES / PLATFORMS
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Mezzanines and platforms Page F2
MEZZANINES / PLATFORMS
Mezzanines and platforms – one system with many possibil ities
Shelving mezzanines
With free-standing shelving mezza-nines you can double your storagespace. The design options arevirtually unlimited. Depending onyour requirements, different uprightpatterns, support profiles andfloor coverings.
Naturally a multi-tier design isalso possible.
Storage platforms
With platforms, either aisles arebuilt between the shelving rows orcomplete platforms are built ontothe shelving units themselves.
This method is mostly used,where order picking is priority andconveying installations are needed.
The advantage lies in the factthat all the different kinds ofracking systems, like modularshelving systems, live storageor pallet racking can be usedas a supporting system.
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Mezzanines / platforms
� Floor decking for every applicationmade from mesh panel, chipboard or multiple-glued beechwood, with or without anti-slip coating. The underside ofthe surface is either natural or white coated
� Fire protectionis designed to conform with Local Authority regulations
� Ventilation for racking platformsis available in different forms, depending on the specificapplication
� Safety with platformsstarts at the bottom of the staircase and ends with therailing at the pallet loading areas
� Construction with high load bearing capacityeven for fork lift trucks, are a speciality of SSI SCHAEFER
Design details
System platform profile
Chipboard with edgeprotectors, laid on top
Mesh panel
Chipboard withanti-slip coating
iRAL 7037
GREY GENTIAN BLUE
RAL 5010
SILVER GALVANISED
RailPallet safety gateTransfer position with chain
Transfer position with chainPage F6
Transfer position withsliding gate and chain
Floor deckingPage F5
Pallet safety gatesPage F6
Stairs and railsPage F7
Transfer positionwith sliding gateand chainPage F6
MEZZANINES / PLATFORMS
Platform systems
Platform supports
For an optimal selection of the platform supports altogether three variants are available.
� Square tube uprightswith welded foot plates 200 x 200 mm, fixed to the floor
� Support profilesmade from high-strength cold formed quality steel,with perforation for individual assembly
� Deckingmade from high-pressed special chip wood 38 mmstrong, V20 E1. Tongue and groove joint. Finish:natural on both sides
� Bending of the main girdermaximum l/300
� Calculations according tocurrent regulationsfrom DIN, FEM and BGR 234 (formerly ZH 1/428)
� Rails with elbow pipeand end stop
� Platform dimensions
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Upright distance
Platform
height
Handrail
height
Platform
height
Handrail
height
Platform
height
Handrail
height
Upright distance Staircasewidth
Frame depth Aisle width Staircasewidth
Storedgoodsspacing
Platform width
Frame depth Aisle width Staircasewidth
Storedgoodsspacing
Platform widthPlatform width
Platform supports made from system profiles Platform supports made from a combination ofhot rolled steel profiles and system profiles
Platform support made from hot rolled steel profiles
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Floor decking
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Mezzanines / platforms
Mesh grating, multiplex boardsand PVC covering
We supply special solutions for specialrequirements.Mesh gratings are necessary either for fireprotection reasons or for ventilation.Multiplex boards are the optimal solutionfor extremely high loads and long life span.For higher comfort in a constant workplaceare conductive coverings or floor coveringwith PVC dimples ideal.
Decking made from chipboard
Platform surface covering made fromchipboards are applicable for a large rangeof application in different versions. Surfacesin natural finish, oil-hardened or with anti-slip coating.Normal or high-pressed, for fire protectionclass B1 or B2, with tongue and groovejoint or as a board.Chipboard thickness 30 or 38 mm.
MEZZANINES / PLATFORMS
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Gates and pallet drop areas� Handrailing and kickboard
are designed to be extremely sturdy andare always equipped with handrailing, guardrailand lower sheet steel mantle
� Pallet drop areasare solutions recommended by professionaltrade associations
� Sliding gatesare utilised for transfer positions used only infrequentlyand are also secured using barrier chains
� Rail lockoffer optimal protection for individuals working intransfer positions. The rail is closed in front or inthe back according to the transport path.Painted in RAL 1018, zinc yellow
� Standard widthsfor 1500 / 2000 mm hinged and sliding gates
� Surface:painted silver, partially galvanised.Custom colours available on request
Pallet drop area
Transfer positionwith sliding gateand barrier chain
Pallet safety gate
Rail connector
Pallet safety gate
Self closing wing door
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1200
2000
1600
2000
1200
SILVER
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Mezzanines / platforms
Stairs andhandrail ing
Steps, handrailing and rail solutions
Standard stairs for multi-tier shelving installations
� Standard stairs for multi-tiershelving installationspermit a safe and easy passage and are extremelysturdy. The requirements according to DIN 24 530(stairs made from steel) are to be considered. All stepsare limited by the side panels of the stair case andbolted into them. Depending upon platform height,additional stairway landings are necessary. The twodifferent stair models are being used according toindividual requirements and the availability of space
� Stepsmade from checker plate or mesh panel possible
� Handrailingcontinuous from top to bottom on stairs
� Rail solutionsdown to the last detail – including the transitionfrom stairway rail to platform rail
� Surfacepainted silver, partially galvanised.Custom colours available on request
iSILVER
MEZZANINES / PLATFORMS
Lighting installations for warehouses
The guidelines for the BGR 234 (formerly ZH 1/428)require the following: "All storage installations are to beequipped with adequate and glare-free lighting. Thelighting installations must be designed and positionedso that they are protected against mechanical damage.The nominal lighting density of the general lightingshould be at least 100 lux at a height of 0.85 m abovethe floor. For more detailed viewing tasks, e.g. in smallparts stores and reading tasks, the nominal lightingdensity should be at least 200 lux. Stored goods thatare sensitive to light and heat may necessitate differentmeasures."
For this reason SSI SCHAEFER created a special lightingprogram, which fulfills the nominal densities of glare-freelight within all areas of racking platform installations,demanded in the working place guidelines.
SSI SCHAEFER lights are integrated into the supportstructure of the platform level and are protected therebyto a large extent against impact damage.
Assembly transverse to the aisle direction forunimpaired area in front of the highest shelf, withfree view of the stored material for the staff.
All support profiles in the middle aisles are preparedfor the admission of commercial cable conduit PG 9/1or other installation material. SSI SCHAEFER uses onlycompensated lighting.
� Guidelines of BGR 234 (formerly ZH 1/428)for sufficient and glare-free lighting
� Integration into the support structureprotects to a large extent against impact damage
� Assembled crosswise to the aisle directionfor unimpaired area in front of the highest shelf,free view of the stored materials
� Support profilesprepared for standard installation materials
� Compensated lights
� Emergency and reference lightingacc. to VDE 0108, DIN 4844 and DIN 5035 part 5,can be planned and installed upon request
iGALVANISED
SHEET STEEL
Lighting above
Lighting underneathmezzanine
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Mezzanines / platforms
Lighting system design
Floor beam profile LT
Light fixture LK
Aluminum cable conduit
Plasticprotection
Fluorescent tube LR
Clip for LK
Endsleeves
Cable in aluminum tubeand connection scheme
Lighting support profiles LT
Lighting tube LK
Compensated with 18 or 25 Wattfluorescent tube, 2 brackets andglare protection.
Item L x W x H (mm) Order no.
LTUH 78 780 x 71 x 38 14460
Item Output (W) Order no.
SV 18/LK 85 18 14520
SV 18/LK 85/EVG 18 14522
SV 25/LK 85 25 14430
SV 25/LK 85/EVG 25 14432
Item Length (mm) Order no.
PG 9/1 1005 14440
Item Output (W)/Lumen Order no.
LR 18 18/1250 14510
LR 18 U 18/1350 14512
LR 25 25/1800 14500
For assem. underneath platf. with wooden fl. coverWithout accessories.
Fluorescent tube LR
Racking top cover to accommodate the lighting tubeLTO 85 800 x 71 x 38 14480
LTO 100 1000 x 71 x 38 14490
Lighting support cross sectionwith continuous cable
For assem. underneath platf. with mesh floor coverWith hook bolts.
LTUG 78 780 x 71 x 38 14470
Lighting support profile, prepared for cabling materials
Aluminum cable conduit
For cabling, incl. 2 fixing rings andend sleeves.
Specialist companies for electrical installations
on requesti
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MEZZANINES / PLATFORMS
Example application – floating platform
Detailed views of the platform support construction
Storage and style don't have to bemutually exclusive. With SSI SCHAEFERthis is also reflected in the construc-tion of a 2-storey floating platformsystem with C-Sigma platformsupports for a specialist bicyclesupplier. In the project, the platformwarehouse was integrated visuallyinto the sales area. The individuallevels are connected via stairs, whichare also fitted with rails for movingthe bicycles more easily. In addition,the use of mesh floors means thatthere is a clear view of the stored,pre-assembled wheels.
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Mezzanines / platforms
Example application – goods lift
Detail views of the lift with an interior control panel
Integrated into the platform, a good lift make iteasier to operate the system and provide unre-stricted access to all warehouse levels. Thismeans that loads of up to 2000 kg can beconveyed.
Thanks to the stable, freestanding frame con-struction in a compact design, the space requiredis minimal and stable, and they can be installedvirtually anywhere, as well as retrofitted. Themodular system ensures fast delivery times andsimple installation on-site with no cutting or weld-ing work required.
Between 2 and 6 stopping points can be set upand equipped with up to 12 access points. The liftdoors conform to the fire safety requirements ofDIN 18 090. Safety elements permit installationover areas accessible to persons.
With call and send control, the lifts are operatedfrom outside, and certain models can also beequipped with a panel inside the lift itself forinternal operation.