Post on 24-May-2015
Page: 1, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti
New Semi-Automatic Case Packer - Cambé
Saving CategoryDirect Labor reduction
Status before implementation • 1 extra end-of-line FTE/shift due to manual packaging in an existing high speed packaging line
• Lack of harmonization of cartons and cases
• Lack of harmonization of cartons disposal inside cases
• Cardboard Type C (thickness 3,8mm)
Description of status after implementation• Reduction of 1 FTE/shift due to the implementation of a semi-automatic case packer
• Packaging harmonization: from 3 cartons and 3 cases to 1 carton and 1 case
• Implementation of Cardboard Type B (thickness 2,8mm) - more flexible - to be used in the semi-automatic case packer.
Page: 2, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti
How we did it / once off costAcquisition of one semi-automatic case packer (Th US$ 82,7) and packaging material optimization in order to reduce manual packaging and 1 FTE / shift
Date of implementation, responsible local project managerApril/10, Frederico Giunchetti (Engineering Head)
Annualized savings
• Headcount cost savings of Th US$ 47,1 / year in 3 shifts
Before AfterAfter
Before
New Semi-Automatic Case Packer - Cambé
Page: 3, DRIVE Project – Projects of Common Interest – Sandoz Cambe / Frederico Giunchetti
Productivity Increase - Cambé
Saving Category Lean / OEE
Status before implementation OEE PACKAGING 40,8% YTD 2008
Description of status after implementation OEE PACKAGING 49,5% (YTD OCT/09)
How we did it / once off cost TPM (Total Productive Maintenance) activities
People development and awareness
Better products allocation in packaging equipment,
Cost of Th US$ 57/ year (TPM Consultancy)
Date of implementation, responsible local project managerMar/08 (beginning of TPM program in the site), Frederico Giunchetti (Engineering Head)
Annualized savingsImproving the packaging performance in 2009, we avoided 9 new FTEs to perform the required volumes
if we got the same productivity of 2008
Total savings of Th USD 135,5 / year
Tableting - FTE Sandoz
1.237
1.063
68949,5
88,481,8
58,4
20,7
42,7
-
200
400
600
800
1.000
1.200
1.400
2007 2008 2009
Mio
SD
U
-10,020,030,040,050,060,070,080,090,0100,0
OE
E%
, M
io S
DU
/FT
EVolume Volume / FTE OEE
Packaging
47
37
510,48
0,39
0,54
40,826,5
49,5
-
10
20
30
40
50
60
2007 2008 2009
Mio
Pac
ks,
OE
E%
-
0,10
0,20
0,30
0,40
0,50
0,60
Mio
Pac
ks/
FT
E
Volume Volume / FTE OEE