HQ Belgium - Oudenaarde · HQ Belgium - Oudenaarde Flame retardant hotmelt finish for mattress...

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EOC Group HQ Belgium - Oudenaarde

Flame retardant hotmelt finish for mattress ticking

novel productrange at EOC

Wim Duyvejonck - 2BEFUNTEX - ITMA Milan

EUROTICK FRM HM

Overview

▫ The 'EOC Group'

▫ Product ranges

▫ What are thermoplastic hotmelts and what’s their main function

▫ Important requirements of mattress ticking coating

▫ Multiple step process versus one step process

▫ Test-results

▫ Key benefits - summary

Wim Duyvejonck - 2BEFUNTEX - ITMA Milan

EUROTICK FRM HM

Wim Duyvejonck - 2BEFUNTEX - ITMA Milan

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Who is EOC Group

An international partner... with the flexibility of a family business”.

EOC Group is a medium-sized family company with a worldwide experience.

Initially founded in 1948 in The Netherlands.

Headquarters in Oudenaarde / Belgium.

Turnover 300 million €

Production 380.000 MT Plus

Divisions 7

Production sites 13

Number of employees Worldwide: 700

Belgian sites: 350

Business units

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Compounds

Latex

Polyurethanes

Emulsions

Adhesives

Surfactants

Technical Textile Chemicals

EOC Worldwide

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Product/Plant Compounds Latices Emulsions Adhesives Hotmelts Surfactants PUD’s

Belgium ✔ ✔ ✔ ✔ ✔ ✔

Italy ✔ ✔ ✔

Poland ✔ ✔

Portugal ✔ ✔ ✔

Switzerland ✔ ✔

The Netherlands ✔ ✔ ✔

Turkey ✔

United Kingdom ✔ ✔

China ✔ ✔ ✔

India ✔ ✔ ✔

Thailand ✔ ✔ ✔

Overview

▫ The 'EOC Group'

▫ Product ranges

▫ What are thermoplastic hotmelts and what’s their main function

▫ Important requirements of mattress ticking coating

▫ Multiple step process versus one step process

▫ Test-results

▫ Key benefits - summary

Wim Duyvejonck - 2BEFUNTEX - ITMA Milan

EUROTICK FRM HM

What are thermoplastic hotmelts ?

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o Polymers such as PP, PE, PA, EVA, PET...

o Low viscosity melts

o Melting between 50°C and 150°C

o Rapidly set and easily hardening upon cooling

o Easy processability

o Solvent-free

o To bond various layers together(lamination-adhesion)

o Providing good seam slippage properties

Main functions

Requirements for mattress ticking

o Flame retardancy : EN597-1 & EN597-2

o Seam slippage : ISO 13936-2

o Soft handle

o Non yellowing

o Non corrosive

o Flexible

o Textile feel

o ....

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Overview

▫ The 'EOC Group'

▫ Product ranges

▫ Our Quality Commitments & sustainability

▫ What are thermoplastic hotmelts and what’s their main function

▫ Important requirements of mattress ticking coating

▫ Multiple step process versus one step process

▫ Test-results

▫ Key benefits - summary

Wim Duyvejonck - 2BEFUNTEX - ITMA Milan

EUROTICK FRM HM

Old school

classical flame retardant grades are water-based solutions based on inorganic or organic salts

applied by padding or spraying or as foam

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Forced convection drying is needed.

FOULARD OR FR FOAM

OVEN UNFUNCTIONALIZED

HOTMELT

OR LATEX

EOC novel system

EOC EUROTICK HM grades polymer based with flame retardant additives

applied by slot-die or rolls – eventually followed by lamination

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FOULARD OR FR FOAM

OVEN EUROTICK FRM HM

EUROTICK application

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Milan

EUROTICK FRM HM

EOC novel system : Key Benefits

All functionalities for Mattress ticking finish in ONE process step

X and borate -free flame-retardant

good

seam-slippage

bonding strenght upon cooling

flexibilty

soft hand

tack free

EUROTICK FRM HM

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Non yellowing

Non corrosive

odourless Flame retardant

EUROTICK HOT MELT GRADES

1 4

CELLULOSICS BLENDS SYNTHETICS ADD-ON

FRM 14 HM √ 10-25

FRM 32 HM √ 15-40

FRM 40 HM √ 20-40

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EUROTICK FRM HM

EN 597-1 and EN 597-2

ADD-ON 597-1 597-2 flat 597-2 edge 597-2 tuft

17,5 PASS 0-0-0 0-0 0-0

19 PASS 0-0-4 0-0 0-0

30,2 PASS 0-0-4 0-0 0-0

FRM14 HM for synthetics, applied on 55%PES, 45%PP fabric

FRM32 HM for cellulosics, applied on 67%VCS, 33%co fabric

FRM40 HM for blends, applied on 62%co, 38%PES fabric

ADD-ON 597-1 597-2 flat 597-2 edge 597-2 tuft

28,5 PASS 28-23-36 36- F 40- F

39,2 PASS 30-30-25 22-26 0-20

ADD-ON 597-1 597-2 flat 597-2 edge 597-2 tuft

18 PASS 63-41-41 61-38 63-14

31,1 PASS 22-22-30 100-55 25-73

39,3 PASS 26-28-55 76-100 73-40

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Match test 597-2

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EUROTICK FRM HM

EUROTICK FRM HM

EN13936-2 – Seam slippage

0,00

1,00

2,00

3,00

4,00

5,00

6,00

7,00

0 10 20 30 40 50 60

seam

-slip

page (

mm

)

add-on (gsm)

FRM 40

FRM 32

FRM14

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Overview

▫ The 'EOC Group'

▫ Product ranges

▫ Our Quality Commitments & sustainability

▫ What are thermoplastic hotmelts and what’s their main function

▫ Important requirements of mattress ticking coating

▫ Multiple step process versus one step process

▫ Test-results

▫ Key benefits - summary

Wim Duyvejonck - 2BEFUNTEX - ITMA Milan

EUROTICK FRM HM

EUROTICK hotmelt grades

o Corrosion free

o No hygroscopic problems

o Good hands

o Textile feel

o Easy application

o Lamination

o Easy processing

o High Processingspeed

o less process steps

o Dry proces – no water evaporation

o less emission

o Less energy consumption

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Milan

EUROTICK FRM HM

Energy

drying

0

25

50

75

100

classical 2-STEPS PROCESS EOC 1-STEP PROCESS

%e

ne

rgy c

on

su

mp

tio

n

less energy

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EUROTICK FRM HM

THANK YOU ! QUESTIONS?

21

EUROTICK FRM HM