WHAT MOVES YOUR WORLD

ADVANTAGES

• Highpowerandhighdynamicservomotorsprovidehighmachineproductivity

• Scalablesystemarchitecture,customizablehardwareandcollaborativeengineeringsupportreducemachinedevelopmenttimeandincreaseflexibility

• Integratedsystemincorporatesthelatestenergymanagementandmotioncontrolknowhowtoprovideyourcustomerswithworld-classperformance

• Collaborativeglobalsupportfromdesigntocommissioningtoaftermarketservicesincludestools(e.g.,sizing,exampledesign)andtrainingtohelpyourteams

• Qualifiedmotionsystemwithasupplychainabletomeetyourdeliverytimeframesanduptimeexpectations

KEY AppLicATiON MARKETS

• Servopressforautomotiveandindustrialmarkets

• Marinedeckmachinery• Industrialmachinery• Oilandgasexploration

HigH Torque MoTorsDeliveringanintegratedsystembasedonaqualifiedarchitectureforhighservopressproductivity

Customersseekinghighthroughputfornextgenerationmachinesoftenexperiencechallengesfindingaqualifiedelectro-mechanicalsolutionwithhighdynamics,hightorqueandreliableoperation.Tohelpthesecustomers,Moogisofferinganewprimarymotionsystemforservocontrolfrom139kWto1MWwiththehighestdynamicsintheindustry,andanintegratedsystemarchitecturethatprovidescost-savingenergymanagementandhigherproductivity.

Theresultisarobustservosolutiontohelpmachinebuildersdeliverhighperformanceservopressesfor300Tandlargermachines,withtheadvantagescustomersareseeking.Ourdesignisbasedonourprovenhardwareandyoucancountonthisqualifiedsolutiontooperatereliablywithminimaldowntime.

Ourintegratedsystemconsistsofhighpowerservomotors,servodrives,controllers,anenergymanagementsystem,powersuppliesandsoftwaretotransformelectricalenergyintomotion.Tominimizethetimerequiredtobringyournewmachinetomarket,ourofferingincludescollaborativeengineeringsupporttohelpyousimplifyintegrationchallengesandtoolstofacilitatequickermachinedesignandcommissioning.

Weknowmachinebuildersrequireflexibilitysooursystemiscustomizableatboththeproductandsystemlevel.Forexample,oursystemarchitecturescalesfrom139kWto1MWandweofferconvection,fan-cooledandwater-cooledoptions.Youcancountonourbest-in-classproductswithhighpowerandhighdynamicperformancetohelpyouimproveproductivity,minimizedowntimeandbringyournewmachinetomarketfaster.

Sizes630and1,000HighTorqueMotorsfor300TandLargerServoPresses

specificaTions

Motor Length G87 B010H(s)

B030H(s)

B011H(M)

B031H(M)

B012H(L)

B032H(L)

cooling --- forcedair Liquid forced

air Liquid forcedair Liquid

PeakTorque(Mmax)Nm(lb-ft)

8,300(6,122)

11,950(8,814)

20,000(14,752)

PeakPower(Pmax)

kW(hp)

347(465)

565(757)

532(712)

876(1,173)

890(1,192)

1,413(1,894)

PeakCurrent(Imax)

Arms 781 1,250 1,250 2,080 2,140 3,200

NominalTorque(Mrat)

Nm(lb-ft)

2,130(1,571)

2,815(2,076)

3,350(2,471)

4,475(3,301)

5,615(4,142)

7,910(5,834)

NominalSpeed(nN)

rpm 530 800 550 800 550 800

NominalCurrent(IN)

Arms 200 425 340 760 585 1,180

NominalPower(PN)

kW(hp)

118(158)

236(316)

193(258)

375(502)

323(433)

662(323)

ContinuousStallTorque(MCS)

Nm(lb-ft)

2,940(2,169)

3,965(2,925)

4,625(3,411)

6,200(4,573)

7,350(5,421)

10,475(7,726)

ContinuousStallCurrent(ICS)

Arms 275 600 470 1,060 770 1,660

MaximumMechSpeed(nmech)

rpm 1,200

VoltageConstant(kE)

Vrms/100rpm 73.1 45.7 67.6 40.6 65.8 43.8

MotorWeight kg(lbs)

1,375(3,031)

1,300(2,866)

1,650(3,638)

1,575(3,472)

2,150(4,740)

2,050(4,520)

Inertia(J) kg-m2(lb-ft2)

4.0(95)

5.8(138)

8.9(211)

Notes:

I. Performancesaredeclaredat700VDCbusvoltage.

II. ContactMoogfordifferentLowerandHigherSpeedoptions.

III. PerformancesaredeclaredwithoutFieldweakening.ContactMoogforFieldweakeningperformance.

IV. Liquidcooledmotorperformancesaredeclaredat25°C(77°F)waterinlettemperatureand25Liters/minuteflowrate.

V. Fancooledmotorsperformancesaredeclaredat25°C(77°F)ambienttemperature.

1. S2Duty–NTCurvewithoutFieldWeakening(FW)2. S2Duty–NTCurvewithFW3. NPCurvewithFW4. NPCurvewithoutFW5. S1Duty–LiquidCooled6. S1Duty–FanCooled

HTM 630 MOTOR - TEcHNicAL DATATo

rque

& P

ower

N

Torque and Power Characteristics

MCS

MCS

Mmax

Pmax

12

3

4

5

6

Speedn 1.5 * nNnmaxBase Speed

Torque and Power Characteristics

DiMensionaL DeTaiLs

HTM 630 FAN cOOLED

HTM 630 LiqUiD cOOLED

MODEL A(mm(in)) SHAFTEXTENSIONTYPES*

G87-B010H-XXX 792(31.2) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B011H-XXX 912(35.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B012H-XXX 1,142(45.0) Spline,BlindHollowShaft

MODEL A(mm(in)) SHAFTEXTENSIONTYPES*

G87-B030H-XXX 792(31.2) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B031H-XXX 912(35.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-B032H-XXX 1,142(45.0) BlindHollowShaft

*ContactMoogformoreinformationondimensionaldetails

*ContactMoogformoreinformationondimensionaldetails

specificaTions

Motor Length G87- C010H (s)

C030H(s)

C011H(M)

C031H(M)

C012H(L)

C032H(L)

cooling --- forcedair Liquid forced

air Liquid forcedair Liquid

PeakTorque(Mmax)Nm(lb-ft)

28,000(20,653)

50,000(36,880)

70,250(51,816)

PeakPower(Pmax)kW(hp)

821(1,100)

1,085(1,454)

1,440(1,930)

1,728(2,316)

2,097(2,810)

2,796(3,747)

PeakCurrent(Imax) Arms 1,860 2,325 3,100 3,720 4,650 6,200

NominalTorque(Mrat)Nm(lb-ft)

7,550(5,569)

9,500(7,007)

14,850(10,953)

17,950(13,240)

20,425(15,065)

24,580(18,130)

NominalSpeed(nN) rpm 360 450 340 425 360 450NominalCurrent(IN) Arms 475 750 890 1,300 1,280 2,075

NominalPower(PN)kW(hp)

285(381)

448(600)

529(709)

799(1,071)

770(1,032)

1,158(1,553)

ContinuousStallTorque(MCS)

Nm(lb-ft)

10,775(7,431)

13,000(9,589)

20,250(14,936)

24,440(18,027)

28,500(21,021)

34,075(25,133)

ContinuousStallCurrent(ICS)

Arms 635 1,035 1,190 1,740 1,800 2,900

MaximumMechSpeed(nmech)

rpm 1,000

VoltageConstant(kE) Vrms/100rpm 109.4 87.6 120 95.8 109.5 82.1

MotorWeight kg(lbs)

3,330(7,341)

3,230(7,121)

4,400(9,700)

4,300(9,480)

5,475(12,070)

5,375(11,850)

Inertia(J) kg-m2(lb-ft2)

26.4(626)

43.4(1,030)

60.6(1,438)

Notes:

VI. Performancesaredeclaredat700VDCbusvoltage.

VII. ContactMoogfordifferentLowerandHigherSpeedoptions.

VIII. PerformancearedeclaredwithoutFieldweakening.ContactMoogforFieldweakeningperformance.

IX. Liquidcooledmotorperformancesaredeclaredat25°C(77°F)waterinlettemperatureand50Liters/minuteflowrate.

IX. Fancooledmotorsperformancesaredeclaredat25°C(77°F)ambienttemperature.

1) S2Duty–NTcurvewithoutFieldWeakening(FW)2) S2Duty–NTcurvewithFW3) NPcurvewithFW4) NPcurvewithoutFW5) S1Duty–Liquidcooled6) S1Duty–Fancooled

HTM 1000 MOTOR - TEcHNicAL DATATo

rque

& P

ower

N

Torque and Power Characteristics

MCS

MCS

Mmax

Pmax

12

3

4

5

6

Speedn 1.5 * nNnmaxBase Speed

Torque and Power Characteristics

DiMensionaL DeTaiLs

HTM 1000 FAN cOOLED

HTM 1000 LiqUiD cOOLED

MODEL A(mm(in)) SHAFTEXTENSIONTYPES*

G87-C010H-XXX 1,115(43.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C011H-XXX 1,415(55.7) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C012H-XXX 1,715(67.5) Spline,BlindHollowShaft

MODEL A(mm(in)) SHAFTEXTENSIONTYPES*

G87-C030H-XXX 1,115(43.9) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C031H-XXX 1,415(55.7) SlotandKey,PlugOnShaft,Spline,BlindHollowShaftG87-C032H-XXX 1,715(67.5) Spline,BlindHollowShaft

*ContactMoogformoreinformationondimensionaldetails

*ContactMoogformoreinformationondimensionaldetails

TURNKEY MOTiON SYSTEM OpTiONS

TheMoogMotionSystemisaproventurnkey,completecabinetsolutionthatenablesflexibleconfigurationstomeetyourexactneeds.Robustliquidandforcedair-cooledoptionsareavailableascomponentsorasseparateslideoutmodulesinintegratedcabinetcompartments.

Amodulardesignapproachoffersflexibilityinsystemconfiguration:

• SupportsintegrationintohybridsystemswithenergystoragetechniquestotheDC-LinkorAC-Grid.• Servodriveswithhighpeakandcontinuouscurrentcapabilitiesallowingpeakcurrentandhighpowertobeachievedfromstandardisedcomponentsinasingledriveorinmaster/followerapproach

• 16fieldbustechnologiesaresupportedasmodules,builtinormountableinthefieldforgreaterflexibilityandeaseofinstallation

• Testedandverifiedsupplysectionssupportactive(AFE)andnon-active(NFE)topologieswithparallelingsupportwithinIUScabinetsections

• AdvancedsafetyfunctionsimplementedinaccordancewiththestandardENIEC61800-5-2withanoptionalboardtohandlesafeI/Oandthemonitoringofactivesafetyfunctionsacrosstheentirehardwarebase

Inaddition,Moog’ssimulationsuiteanddigitalcommissioningtechniqueshelpyouachievepredictableandoptimizedsystemperformance.

standard component ratings

InputVoltageUin,OutputVoltage 400to500VAC(–10%to+10%)465to800VDC(–0%to+0%) 0toUin

InputFrequency,OutputFrequency 45to66Hz 0to320Hz

ControlMethod–ServoDriveFrequencycontrolU/fOpenloopspeed&torquecontrolClosedloopspeedandtorquecontrol

VibrationEN50178/EN60068-2-6

5to150HzDisplacementamplitude0,25mm(peak)at5to15.8HzMaxaccelerationamplitude1Gat15.8to150Hz

ShockEN50178EN60068-2-27

UPSDropTest(forapplicableUPSweights)Storageandshipping:max.15G,11ms(inpackage)

Enclosureclass IP00standardImmunity,Emissions FulfilsallEMCstandardsSafety EN50178,EN60204-1,IEC61800-5-1,CE,UL,CULFunctionalSafety Safetyintegritylevel(SIL)(IEC61508)uptoSIL3

ProfisafecommunicationoverProfibus• SafeTorqueOff(STO)• SafeStop1(SS1)• SafeStop2(SS2)• SafeOperatingStop(SOS)

• SafeBrakeControl(SBC)• SafeLimitedSpeed(SLS)• SafeSpeedRange(SSR)• SafeSpeedMonitor(SSM)

Analogueinputvoltage 0to+10V,Ri=200kΩ,(–10Vto+10Vjoystickcontrol)Resolution0.1%,accuracy±1%

Analogueoutput 0(4)to20mA,RLmax.500Ω,Resolution10bit,Accuracy±2%Digitalinputs(6),Digitaloutputs Positiveornegativelogic,18to30VDC Opencollectoroutput,50mA/48VOvervoltageTriplimit 911VdcRelayOutputs 2programmablechange-overrelayoutputs

Switchingcapacity24VDC/8A,250VAC/8A,125VDC/0.4AMin.switchingload:5V/10mA

ProtectionsOvervoltage,undervoltage,earthfault,mainssupervision,motorphasesupervision,overcurrent,unitovertemperature,motoroverload,motorstall,motorunderload,short-circuitof+24Vand+10Vreferencevoltages

system components ranges air cooled Liquid cooled

ServoDriveRange 1kWto1,200kW 11kWto5,150kWActivefrontEndRange 45kWto3,300kW 129kWto1,762kWBrakeChopperRange 6kWto2,300kW 37kWto833kW

cASE STUDY

Working TogeTHer for MaxiMuM proDucTiviTy

MOOG GLOBAL SUppORT

MoogGlobalSupportisourpromisetouseadynamicandcollaborativeapproachtohelpyousolveyourmachinechallenges.Whetheryouaredevelopinganewgenerationmachineorneedideasandsupportforanexistingdesign,itreflectsourcommitmenttokeepingyourmotioncontrolproductsandsystemsrunningatpeakperformancebyprovidingresponsivesupport.Aroundtheglobein25countries,localteamsoftrainedMoogtechniciansareonstandbywiththeservicesyouneedfromexpressrepairstoexchangeprograms,andon-sitetechnicalsupport.

Therangeofservicesweofferisextensivetomatchyourneeds,yourindustryandthetechnologyofyourproduct.Ourcommitmenttoyougoesbeyondtheinitialcollaborationandinvolvesathoroughunderstandingofyourapplication,yourtechnicalneedsandyouroverallobjectives.GlobalSupportisasreliableandflexibleasourproducts.

Moogprovidestoolstosupportthedesignandcommissioningofyourmachinesandbyworkingtogetherweminimizethetimetobringnewmachinestomarket.

• Ourglobalonsitecommissioningsupportteamswillbetherewhenyouneedthem• Wewillensureyourengineershavetheknowledgetoapplylargepowerservosystemsthoughourspecializedtraining

• Globalpresencewithsupportavailableinpersonandthroughouronlineportals• LocalsalesandapplicationsengineeringteamsaretrainedtoapplyHTMandarereadytoworkwithyou

Visitwww.moogglobalsupport.com tofindaservicecenternearyou.

AKoreanmanufacturerofmechanicalmetalformingpressesrangingfrom100Tto1,200TwasseekingtodevelopitsfirstelectricServoPress.Thedriverwastheintroductionofhighstrengthsteelsandalloysintotheautoindustry,requiringtheuseofservocontroltechnologyinmechanicalpressestopreventfatigueinitiationsitesintheformedparts.

The Request

DevelopanelectricalsolutionthatprovidesfullservomotioncontroloftheServoPresswhiledelivering1,200Tofforceat30strokesperminute.Thesystemmustmanageenergytransferfromthepowergridandstoreenergytodeliverpeakpower.

The Solution

Moogleverageditsscalablemotioncontrolarchitectureandhighpowerservomotorstodelivera

solutiontothecustomerthatmanagesupto2MWofinstan-taneouspower,andprovidesfullmotioncontroloftheServoPress.Ourengineersworkedcloselywiththecustomerduringthedesignphaseofthemachine,sharingelectricalschematicsandpowermanagementstrategieswiththecustomer’sengineeringteam.

Moog’shighpowerServoMotorshavethehighestdynamicresponseintheindustry,enablingthemachineproductivitytobemaximizedandachievethetargetof30strokesperminute.

The Result

Bycloselycollaboratingwithourcustomersfromdesignthroughcommissioning,thedevelopmenttimeforthemachinewasreducedandthecustomerwasabletointroduceanewrangeofServoPressMachineswithminimalcommercialrisk.

Moog has offices around theworld.Formore information or the officenearest you, contact us online.

info@moog.com Moog is a registered trademark of Moog inc. and its subsidiaries. all trademarks as indicated herein are the property of Moog inc. and its subsidiaries. ©2019 Moog inc. all rights reserved. all changes are reserved.

HTM series servo Motor Laasner/rev. D, october 2019 cDL49471-en

This technical data is based on current available information and is subject to change at any time. specifications for specific systems or applications may vary.

Forproductinformation,visitmoog.com/industrialForserviceinformation,visitmoogglobalsupport.com

ENERGY MANAGEMENT STRUcTURE

Energy Topology Available Moog Building Blocks Customer's Press Machine

Public Grid

High TorqueMotor (HTM)

ApplicationSoftware

MotionController

Sub Station

Plant Light, Heatand Cooling etc.

Servo Drive

• Flow of Engery and Regenerative Energy• Flow of Control Signal

EnergyStorage

Power SupplyUnit

ENERGY MANAGEMENT STRUcTURE TO REDUcE THE cOST OF ENERGY iN YOUR MAcHiNE

ThelocalenergymanagementsystemthatMooghasdesignedfortheHighTorqueMotorhastwoprimarybenefitsforcustomers:

• Minimizestheenergyrequirementsfromthepublicnetworktosaveenergycosts• Providesthehighestdynamicperformanceforhigherproductivityandsmoothoperationforbetterfinishedpartquality

TheadvancedregenerativepowersupplydesignedbyMoogengineersmeetstheenergyrequirementsofamodernservopressandenablescustomerstorecoverenergyfromthesystem.Therecoveredenergycanbeusedinotherpartsofthefacilityorreturnedtothepublicnetwork(Grid),providingsignificantenergycostsavings.

Moog’sdedicatedservopressapplicationsoftwarehas13motiontypesandsixoperationmodeswithmotionderivedfromposition,speedandtime.Anintegratedjerkcontrolstrategyguaranteessmoothoperationthroughoutthemovementoftheservopress.Theapplicationsoftwareincombinationwiththemotioncontrollerandservodriveprovidetheoptimumuseofenergywiththehighestperformancepossible.

Findouthowourmotioncontrolexpertiseandworldclassproducts,solutionsandservicescanhelpsolveyourmachinechallenges.