Post on 23-Nov-2015
description
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 3 / 120
Tel.: +49 (0) 89 / 78 049 0Fax.: +49 (0) 89 / 78 049 101Internet: www.bauer-kompressoren.deEmail: info@bauer-kompressoren.de
Edition July 2008-V04
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 4 / 120
High Pressure Accessories Catalog
TABLE OF CONTENTS
P-Filter Systems ........................................................................................................................................... 8
SECURUS-Safety System ............................................................................................................................ 9
P-Filter-Systems mounted on Manifold ......................................................................................................... 10
CO-Conversion ............................................................................................................................................. 11
Pressure Switch / Pressure Sensor .............................................................................................................. 12
Assembly for P-Filter Systems ...................................................................................................................... 12
Filter Cartridges ........................................................................................................................................... 13Spare Cartridges .......................................................................................................................................... 14Fixing Clamps .............................................................................................................................................. 16Operating Hour Control/B-Timer .................................................................................................................. 17CO-Removal/AERO-GUARD ........................................................................................................................ 18
AIRKOOL ..................................................................................................................................................... 19
Air Quality Test Device HP............................................................................................................................ 20Intake-Prefilter .............................................................................................................................................. 21
Automatic Condensate Drain ....................................................................................................................... 22
Condensate Collecting Tank ........................................................................................................................ 23Pressure Vessel, Single Module 50L.............................................................................................................. 24Storage Bank 50L ......................................................................................................................................... 25Pressure Vessel, Single Module 80L.............................................................................................................. 28Storage Bank 80L ......................................................................................................................................... 29Filling Valves ................................................................................................................................................. 31Filling Valves with Lever................................................................................................................................ 32Filling Valves with Hand Wheel .................................................................................................................... 33Overview Connections and Adapter.............................................................................................................. 34
International Filling Connections ................................................................................................................... 35European Filling Connections ....................................................................................................................... 36Adapter ...................................................................................................................................................... 38
Filling extensions ......................................................................................................................................... 39Filling Stations............................................................................................................................................... 41Filling Panel................................................................................................................................................... 45Automatic Selector Unit................................................................................................................................. 53
Pressure Gauges............................................................................................................................................ 54
Hour Meters .................................................................................................................................................. 57
Temperature Gauge ...................................................................................................................................... 59
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 5 / 120
High Pressure Accessories Catalog
TABLE OF CONTENTS
Pressure Switch ........................................................................................................................................... 60
Pressure Sensor for COMP-TRONIC............................................................................................................. 61
Pressure Sensor for B-Control ....................................................................................................................... 62
Venting Valves .............................................................................................................................................. 63Safety Valves, type-approved with TV ......................................................................................................... 64Ball Valves .................................................................................................................................................... 66
Pressure Maintaining Valves......................................................................................................................... 67Pressure Reducer ......................................................................................................................................... 69
Tubes ..................................................................................................................................................... 75
Pipe Clamps ................................................................................................................................................ 77
Hoses ..................................................................................................................................................... 81
Tube Fittings ................................................................................................................................................. 86Flow Rate Tables .......................................................................................................................................... 102
Carrying Trolleys ........................................................................................................................................... 104Centrifugal Clutch ......................................................................................................................................... 105Conversion Kit Junior ..................................................................................................................................... 106
Conversion Kit Utilus ........................................................................................................................................... 107
Conversion Kit Capitano....................................................................................................................................... 108
Conversion Kit JuniorII.......................................................................................................................................... 109
Conversion Kit UtilusII .......................................................................................................................................... 110
Conversion Kit CapitanoII ..................................................................................................................................... 111
Conversion Kit MarinerII ....................................................................................................................................... 112
Conversion Kit Oceanus....................................................................................................................................... 113
Conversion Kits 225 bar to 330 bar / 330 bar to 225 bar..................................................................................... 113
Fuses / FI-Protection Switch .......................................................................................................................... 114
Special Tools ................................................................................................................................................ 115
Oil ..................................................................................................................................................... 117
Notes ...................................................................................................................................................... 119
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 6 / 120
High Pressure Accessories Catalog INDEX
A
Adaptors 38 Alloy Clamps 79Aero-Guard 18 Assembly for P-Filter Systems 12Aerotest 20 Automatic Condensate Drain 22Airkool 19 Automatic Selector Unit 52
B
B-CONTROL Pressure Sensor 62 Bottle Connections German/Europ. 36B-Timer 58 Bottle Connections International 35Ball Valves 66
C
C-Filling Panel 46 Collecting Tank 23C-Filling Panel external Hose 49 Conversion Kits 106C-Filling Panel direct Conn. 48 Conversion Kit 330/225bar 113Capitano Conversion Kit 108 Conversion Kit Capitano 108CapitanoII Conversion Kit 111 Conversion Kit Capitano II 111Carrying Trolleys 104 Conversion Kit Junior 106Cartridges 13 Conversion Kit Junior II 109COMPTRONIC Pressure Sensor 61 Conversion Kit Mariner II 112Centrifugal Clutch 105 Conversion Kit Oceanus 113CO-Conversion 11 Conversion Kit Utilus 107Coated Steel Pipe Fittings 89 Conversion Kit Utilus II 110
D
Distribution Panel 42 Dowel 80
E
Electrical Hour Counter 57 European Bottle Connections 36
F
FI-Protection Switch 114 Filter Systems 11Fittings 86
Filling Hoses 83 Fittings Manometer 56Filling Panel 45 Fitting Overview 88Filling Stations 41 Fixing Clamp 16Filling Valves 31 Flow Rate Tables Pipes 102Filling Valves with Hand Wheel 33 Flow Rate Tables Hoses 103Filling Valves with Lever 32 Fuses 114Filter Cartridges 13
G
(German) Europ. Bottle Connections 36H
High Pressure Hoses 85 Hour Counter 58Hoses 81
I / J
Intake-Prefilter 21 Junior Conversion Kit 106International Filling Connections 35 JuniorII Conversion Kit 109
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 7 / 120
High Pressure Accessories Catalog
INDEX
K
L
M
Manometer 54 Membrane Pressure Reducer 73MarinerII Conversion Kit 112
N
Notes 119
O / P
Oceanus Conversion Kit 113 Plastic Pipe Clamps 78Oil 117 Pressure Reducer 70Operation Hour Control 17 Pressure Maintaining Valves 67P-Filter Systems 8 Pressure Sensor 61P-Filter Systems mounted on Manifold 10 Pressure Vessel 28Pipe Fittings 86 Pressure Reducer 70Pipes 75 Pressure Control 61Pipe Clamps 77 Pressure Switch 60Pipe Fittings 86
Q / R
S
Safety Valves 64 Special Tools 115SECURUS 9 Stainless Steel Pipes 76Self-Winding Hour Meter 58 Storage Bank 25Single Module, Pressure Vessel 28 Storage Bottles 24Spare Cartridges 13
T
Temperature Gauge 59 Types of Oil 118
U / V
Utilus Conversion Kit 107 Venting Valves 63Utilus II Conversion Kit 110
W / X / Y / Z
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 8 / 120
Purification systems
BAUER P system: processing of air, He, Ne, Ar, Kr, N2, CH4
The quality of the highly compressed air from the compressor isn't able to cope with most of thedemands, because it is saturated with 100% moisture, has oil parts from the compressor unit andit is polluted with orodus and taste substances. The purifying is also very important for theavoidance of corrosion, soiling, icing up and the formation of micro-organisms. BAUER-P-systems adsorb moisture, oil vapours, carbon-hydrogen based gas residue, carbon monoxide,carbon dioxide etc. according to cartridge selection. For more information refer to chapter filtercartridges.
All requirements of the European Standard DIN/EN12021 are fulfilled or even undercut by Bauer-purification systems.
The compressed medium is first sent through the mechanical oil and water separator. Here,condensated parts can be separated from the air and gas stream. The now 100 % saturated andoil steam including medium streams over a non-return valve into the adsorber. Here are taken themedium in the first layer, the molecular sieve, water steam and oil aerosols through adsorptionaway.The following active coal removes the oil steams, as well as smells and tastes out of the air/gasstream. Through a further molecular sieve and a particle filter the so cleaned medium leaves thefilter cartridge. A pressure maintaining - non-return valve, which is included in the tubing of the P-Filter system behind the filter, cares for a constant minimum pressure in the system and takescare for a optimal purification.
SECURUS safety system
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 9 / 120
For your safety
All P-Filter systems except P21 and P31can be optionally equipped with our patented SECURUSsafety system. For P21 and P31 we recommend the B-Timer.
The SECURUS-System takes care about the H2O saturation of the filter cartridge through testingthe moisture in the molecular sieve with taking care about the operating conditions, e.g.temperature and shows in the display of the COMP-TRONIC / B-CONTROL control a warningright in time, that you should use a new cartridge.
If the cartridge is saturated and not removed in time, the SECURUS system turns off the unitautomatically and shows that also optically..
SECURUS guarantees the optimal dryness of the breathing air according to DIN/EN12021 andthe 100% usage of the cartridge.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 10 / 120
Console mounted P filter systems
Console mounted P filter systems P60 to P100can be used to upgrade your compressor unit.
Delivery scope of the basic version:
Filter console with all necessary pipes Oil and water separator with micro filter
cartridge Manual condensate drain valve (automatic
condensate drain unit as an optional extra) Filter system, pressure vessel made of
aluminum, inspection according to TV orinternational regulations.
1 set of filter cartridges combined stainless pressure maintaining -
non-return valve Venting valve Safety valve, certified Pressure gauge Special key for cartridge change
Accessories, optional:SECURUS monitoring unit
for controlling the degree of saturation of the dryer cartridge and for turning of the compressors ifcartridge change is necessary.
Consisting of:
SECURUS-Filter housing with sensor head Connecting cable N21762-S01 for 5 meters N21762-S02 for 10 meters. SECURUS display unit - (if there is a COMP-TRONIC / B-CONTROL it is included in the
compressor control),
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 11 / 120
Filter systems
CO-conversion
Rises the pureness of the air, by changing the CO parts into CO2. Especially recommendedadditional catalysis if the unit has an consumption engine or if location caused polluted air couldbe taken in.With filter systems P 21/30/41 to P 60/61 a special cartridge is used.For filter systems P 80/81 and P100/101 an additional filter is connected downstream.
CO CO2
Exhaustfumes
Industry
Smog
etc.
CleanBAUERbreathingair
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 12 / 120
Filter systems
Pressure switches / pressure sensors
Supplied as separate unit for mounting in the output tube of the P-System to shut down thecompressor when final pressure is reached.
Compressor Final separator Venting valve Pressure maintaining/non-return valve
After-cooler Non-return valve Filter Pressure switch
P-Filter systems construction kit for mounting at compressor unit
Delivery scope: loose components without attaching and tubing material.P-Filter systems with mounting material on demand. Please tell us your needs. We are prepared tofind a solution.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 13 / 120
Filter cartridges
All filter cartridges reach or andercut the limits of the DIN/EN12021 and the European MedicineBook.
The processing of the gas will be performed in the following order:
Coarse removal of oil and water particles: by means of the oiland water separator.
Removal of carbon dioxide CO2: with Sodalime, SO
Removal of water vapor H2O: with molecular sieve, MS
Removal of oil vapors and odours CxHy: with Aktivwith activatedcarbon, AC
Conversion of carbon monoxide CO into CO2: with Hopcalite
Removal of coarse particles with the felt discs in the cartridge
Technical Data:
Oil/Aerosols: < 0.1 mg/m (DIN/EN12021 max. 0.5 mg/m) Carbon monoxide (CO): < 5 ml/m (DIN/EN12021 max. 15 ppm) Water vapor: < 10 mg/m (DIN/EN12021 max. 50 mg/m) Smell/taste: free of smell/taste
Sulfur dioxide (SO2 ): < 0,1 ppm (V/V) Nitrogen monoxide (NO): < 0,1 ppm (V/V) Nitrogen dioxide (NO2 ): < 0,1 ppm (V/V)
Below you will find the filter systems and the related cartridges.
We are happy to assist you in finding the right cartridge for your special appliance.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 14 / 120
Filter cartridge table
Filtersystem
Air processing
DINEN12021
Air processingwith SECURUS& CO removal
DINEN12021
Air processingwith
SECURUSDINEN12021
Air processing
Industrial
Air processingIndustrial
withSECURUS
AC/MSdrying / oilremoval
AC/MS-CObreathing air / CO
AC/MS-SECbreathing air
AC/MSoil removal /
drying
AC/MS-SECoil removal /
drying
P 21 1x057679 1x059183**
P 31 1x 80100 1x 80114**
P 40 1x062565 1x061687 1x061686
P 41 1x062565 1x061687 1x061686
P 60 1x058826 1x060037 1x060036 1x068622 1x090984
P 61 1x058826 1x060037 1x060036 1x068622 1x090984
P 80 1x0588251x058826
1x 0588251x0600361x063282
1x0588251x060036
1x0588231x068622
1x0588231x090984
P 81 1x0588251x058826
1x 0588251x0600361x063282
1x0588251x060036
1x0588231x068622
1x0588231x090984
P 100 2x 0588251x058826
2x0588251x0600361x063282
2x0588251x060036
2x0588231x068622
2x0588231x090984
P 101 2x 0588251x058826
2x 0588251x0600361x063283
1x0588251x060036
2x0588231x068622
2x0588231x090984
P 120 1x0670991x067867
1x0670991x0670971x065562
1x0670991x067097
1x0678121x067867
1x0678121x068067
** without SECURUS connector
AC....activated carbonMS...molecular sieveCO...carbon monoxideSEC...Securus-connector
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 15 / 120
Filter cartridge table
Filtersystem
Air processing
DINEN12021
Air processingwith SECURUS& CO removal
DINEN12021
Air processingwith
SECURUSDINEN12021
Air processing
Industrial
Air processingIndustrial
withSECURUS
AC/MSdrying / oilremoval
AC/MS-CObreathing air / CO
AC/MS-SECbreathing air
AC/MSoil removal /
drying
AC/MS-SECoil removal /
drying
P 121 1x0670991x067867
1x0670991x0670971x065562
1x0670991x067097
1x0678121x067867
1x0678121x068067
P 140 2x0670991x067867
2x0670991x0670971x065562
2x0670991x067097
2x0678121x067867
2x0678121x067097
P 141 2x0670991x067867
2x0670991x0670971x065562
2x0670991x067097
2x0678121x067867
2x0678121x067097
Paintball Filter cartridges
Filtersystem
Air processing
DINEN12021
Air processingwith SECURUS &
CO removalDINEN12021
Air processingwith
SECURUSDINEN12021
Air processing
Industrial
Air processing
Industrial withSECURUS
P 21 82546
P 31 82545
** without SECURUS connector
AC....activated carbonMS...molecular sieveCO...carbon monoxideSEC...Securus-connector
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 16 / 120
Mounting brackets
Mounting brackets for fastening separator and filter housings:
Inner dia. ( a )
Thread size( d )
Wallthickness
( e )
Clamp
( b )Bracket
( c )
mm mm mm Part no. Part no.
76 M8 1 - 8 14584 12917-M
80 M8 1 8 14946 12917-M
97 M8 1 20 61544 63599-M
110 M8 1 - 5 68817 63599-M
117 M8 1 - 5 65831 63599-M
Mounting brackets - diameter Mounting bracket
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 17 / 120
Operating hours monitoring / B-TIMER
Changing the filter cartridge with the B-timer is safe, simple, and economical.
This mini-computer counts the operating hours and reliably shows the saturation of the cartridge.Due cartridge change and maintenance intervals are shown at a glance.
The B-Timer can be mounted or refitted on all BAUER compressor.
Technical Data: Monitoring: P21, P31, P41 for 200 bar and 300 bar Operating period: 3 years with 500 operating hours/year Hourmeter: integrated Display: maintenance intervals, maintenance kits, cartridge saturation, Environmental properties: dust and splash water protected, resistant against sun rays,
high humidity and sand.
Designation Part no.
B-Timer N27286
Replacement battery 82743
Mounting clamp P21 / P41 N15550
Mounting clamp P31 N26348
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 18 / 120
CO2 Removal / AERO-GUARD
In our environment, the CO2 content is constantly increasing. Bauer Kompressoren offers you avery efficient means of cleaning the air from CO2.
Through a sophisticated by-pass system the air taken in by the compressor is passed through theAERO-GUARD unit. Nur Only two thirds of the air pass through the cartridge, which adsorbs theCO2 . Thus the CO2 content is reduced to a third of the value of the intake air far below the verystrict limits of the DIN12021. At the same time the AERO-GUARD reaches an extremely longfilter lifetime.
Technical Data:
Delivery: 100 - 600l/min Lifetime min 50 hours (at 600l/min and
1000ppm-vol inlet concentration CO2, respect.longer for lower deliveries)
Output concentration: 1/3 of the inletconcentration max. 330 ppm-vol. CO2
Rel. humidity: 0 to 100% of the air taken in. Temperature range: +5 to +45C Filter element: changing without tools Dimensions: LxBxH: 50 x 46 x 72 Operational weight: 26 kg
Designation Part no.
Aero-Guard 100-150 ltrs./min Aero-Guard-SAero-Guard 160-230 ltrs./min Aero-Guard-MAero-Guard 240-320 ltrs./min Aero-Guard-LAero-Guard 330-450 ltrs./min Aero-Guard-XLAero-Guard 460-680 ltrs./min Aero-Guard-XXLReplacement cartridge (incl. desinfection tablets) 79050Intake hose assy. intakeTHED/ND: 60/60) 79377Intake hose assy. outlet (ND/ND: 60/40 open units) 83336Intake hose assy. outlet (ND/ND: 60/60 open units) 79377Intake hose assy. outlet (ND/ND: 60/40 closed units) 83337Intake hose assy. outlet (ND/ND: 60/60 closed units) 79378
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 19 / 120
AIR-KOOL Airkool
THE accessory for the increasement of the lifetime of your drying cartridges.
The compressed air from the compressor outlet is cooled down to between +2C and +8.
The cooled and compressed air is cleaned by the final separator of the compressor and the
automatic condensate drain unit from oil vapours and water, is the passed to your filter system,
and thus prolonges the lifetime of the cartridges by up to 600 percent.
Technical Data:
Delivery: 100 - 600l/min Weight: 46 kg Dimensions: 660 mm x 380 mm x 360 mm Ambient temperature: +5 to +45C Power supply: 230V / 50 Hz / 0.8 kW Pressure: 120 bar to 420 bar / 500 bar
Designation Part no.
AIR-KOOL, complete unit AIR-KOOLMounting kit Verticus 3 subsequent installation 076330-S1Mounting kit subsequent installation Mini-Verticus 2 076330-S2Mounting kit KAP-line (to be mounted externally) 076330-S3Mounting kit KAP-line (installation on the wall) 076320-08Mounting kit Verticus 5 subsequent installation 79320-01
Mounting kit MV 3 subsequent installation 85843
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 20 / 120
AEROTEST-Simultan HP
Negative environmental influence and enhanced standards for breathing air quality like theDINEN12021 put ever increasing demands on the operators of filling stations.By means of the inserted test tube, the liwith values of oil vapor, CO2 , CO and water aremeasured at the same time. The test set is designed to make faulty measurements by incorrecthandling almost impossible: before the test cycle no calibration with acompressed air tube isnecessary.The pressure reducer and special nozzles provide a constant flow and guarantee an optimummeasurement accuracy.
Technical Data:
Pre-pressure: 200 / 300 bar Test cycle: 5 min Weight: approx. 3 kg Connection: G 5/8 Flow: 0,2 l/min and 4,0 l/min Dimensions: LxBxH 30x36x8 cm
(Dimensions of the case)
Designation Part no.
Aero-Test-HP complete with case N25536
Replacement test tubes Simultan kit oil N15521
Replacement test tubes Simultan kit CO2 N15522
Replacement test tubes Simultan kit CO N15523
Replacement test tubes Simultan H2O N25535
Pressure reducer with international filling adaptor 065649-636
Diving nipple 65299-635
Low pressure connector 65297-636
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 21 / 120
Intake pre-filter
Intake prefilters are used to protect the unit from big particles like leaves, paper, and other foreignparticles, and to locate the intake where the air is cleaner (especially important for breathing air).
Technical Data:
Filter screen of the pre-filter: 3 mm Flow rate: up to 600 l/min
For compressor models: UTILUS, CAPITANO, MARINER, KAP14, K100, K120, K12.14up to 2004
Designation Part no.Intake pre-filter complete with hose and clamp 014539-KD
Delivery scope:Pre-filter 057691Intake hose 3m length, inner diameter 25 mm N1005Hose clamp N2011
For compressor models: KAP 15, K150, K180
Designation Part no.
Intake pre-filter complete with hose and clamp 014663Delivery scope:Pre-filter 057692Intake hose 3m length, inner diameter 30 mm N3034Hose clamp N2011
For compressor models: UTILUS-II, CAPITANO-II, MARINER-II, K100-II, K120-II, K12.14,KAP15, K150, K180 (from 03/2004)
Designation Part no.Intake pre-filter complete with hose and clamp 082946
Delivery scope:Pre-filter 057691Intake hose 3m length, inner diameter 40 mm N27481Hose clamp N27540Reducer (for K150/K180, only) 82814
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 22 / 120
Automatic condensate drain unit
Whether for air, He, Ne, Ar, Kr, N2, CO, CH4, CO2 - also your compressor needs regularcondensate draining.
Consisting of: Condensate drain valve with solenoid valve and coil Timer, mounted in a box Pressure reducer for control air supply Cycle counter to record the amount of drain cycles
If required please contact us and specify your compressor model and the operating conditions. Wewill make an offer as fast as possible.
Automatic condensate drain unit
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 23 / 120
Condensate collecting system
The condensate collecting system serves as a centralcollector of the accumulated condensate and separates thecondensate from the air.The condensate collecting tank is equipped with a levelindicator for optical pre-warning for exchange when due. Inaddition, the compressor can be automatically switched off bya max. level contact, or an alarm system provided by thecustomer can be activated.
The separated air is passed through activated charcoalso that only
clean and odourless air
is delivered, in accordance with TRG regulations.
The condensate tank is fitted to the condensate outlet connectorthrough a hose
1 Condensate separator2 Plastic collecting tank, 60 l3 Condensate inlet G 3/4 or G14 Condensate drain tap G1/25 Mechanical level indicator6 Filter housing7 Safety valve8 Spanring9 Clean and odourless air outlet10 Activated carbon filling
Retrofit kitfor supplementary installation on your KAP or VERTICUS unit
Model/ Tank Condensate Aktivated Rohrver- Eingangs- Verbin- Dimensions Part no.Compressor capacity capacity charcoal schraubung Verschrau- dungs-
range contents am bung schlauch (WxDxH)Schlauch
ltrs. ltrs. Gramm mm mm mmVerticus/
KAPto K180
approx.60
approx. 40 3700 g 15 G 1/2 1150 410x330x1000 072787
K22 toK28
approx.60
approx. 40 3700 g 28 G1 1500 410x330x1000 072788
9
10
3
5
7
68
1
2
4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 24 / 120
Storage bottles
The storage bottles help to store compressed air or gas, respectively. With the moduleconstruction almost any storage capacity can be realised. The installation takes place accordingto German regulations, installation according to other regulations on request. Storage bottles arealso available with different volume. Please order the storage modules, storage bottle racks andconnection tubing always single on demand.
Pressure vessel, single moduleTechnical Data:
Volume: 50 ltrs.Medium: pressurized air, dry; nitrogen and rare gas.The standard modules are not helium-tightOperating temperature: + 5C to + 50CPressure vessel only: - 50 to + 65CCycle no. Acc. to AD-S1: 300 to 360 bar: unlimited* 250 to 360 bar: 245.000 cycles* 200 to 360 bar: 50.000 cycles*Material: 34CrMo4
Surface: inside raw; outside primed
Delivery scope:
Bottle without connections and accessories.
* calculated acc. to TRB and AD instructions with TV certification according topressure vessels regulation.
Nominalpressure
bar
Volume
ltrs.
Weight
kg
Storage capacity
ltrs./bar
Testpressure
bar
Connections
Part no.
360 50approx.
10018.000 / 360 470 G 3/4 N4975
Optional:Designation Part no.
Reducer G3/4 x G3/8 63484
O ring N18616
G 3/4
230
G 3/4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 25 / 120
Storage bottle racks
Technical Data:
Volume: 50 ltrs. vertical arrangement with console
Nominal pressure: max. 360 bar
Safety valve: 365 barTube connectors inlet/outlet: profile ring tube fitting DIN2353; 10S for tube diameter 10mm; alternatively 8S for tube diameter 8mm
Delivery scope:
The individual modules are delivered separately and assembled on site. All necessary fittings areincluded in the delivery scope, including console, pressure gauge, safety valve and condensatedrain taps.
The pressure vessels meet the European regulations for stationary installation.
2018
1091
300 600 900
Tests according to the latest operating safety regulations: Every 5 years visual inspection Every 10 years water pressure test
B100-S + B50-AB100-SB50-S
1910
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 26 / 120
Bottle combinations:
Storage bottle battery 330bar
Module Pressure Part no.
B80S with console 330 bar 076053
B80B without console 330 bar 076356
Optional:Designation Part no.
Connecting tube for B80S with console 076387
Connecting tube for B80S without console 076363
Wall mounted 076355
Storage bottle battery 360bar
Module Volumeltrs.
Storagecapacity
ltrs.
Weightkg /
approx.:
Part no.
B50-S 50 17.500 120 072396
B100-S 100 35.000 225 072390
B100-S + B50-A 150 52.500 345 072390 + 072398
B100-S + B100-A 200 70.000 450 072390 + 072399
B100-S + B100-A + B50-A 250 87.500 570 072390 + 072399 + 072398
B100-S + B100-A + B100-A 300 105.000 670 072390 + 072399 + 072399
Storage bottle battery 420bar
Module Pressure Part no.B50/420S 420 bar B50/420SB50/420A 420 bar B50/420AB100/420S 420 bar B100/420SB100/420A 420 bar B100/420A
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 27 / 120
Bottle combinations
Storage bottle battery 500bar
Module Pressure Part no.
B50/500S 500 bar 077736B50/500A 500 bar 077899B100/500S 500 bar 077185B100/500A 500 bar 077420
Storage bottle battery CNG 330bar
Module Pressure Part no.
B800 1-Bank-System 330 bar 073922-S30B800 3-Bank-System 330 bar 073922-S2B1920 3-Bank-System 330 bar 80764-S01B2000 1-Bank-System 330 bar 073943-S3B2000 3-Bank-System 330 bar 073943-S1
Legend:Bxx-S...Standard with safety valveBxx-A...Extension module without safety valve
The above listed modules can be combined/extended for any desired volume.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 28 / 120
Pressure vessel, single module
Technical Data:
Volume: 80 ltrs.Medium: pressure air, dry; nitrogen and rare gasesOperating temperature: -20C to + 50CSurface: inside raw, outside primedLoad cycles acc. to AD-S1: bei 70 to 250 bar = 74.300 Zyklen*Werkstoff: 34 Cr Mo 4
Delivery scope:
Bottle without connectors and accessories
* calculated acc. to TRB and AD instructions with TV certification according to pressure vessels
regulation.
Nominalpressure
bar
Volume
ltrs.
Storagecapacityltrs. / bar
Testpressure
bar
Connections(acc. to DIN477)
Weightkg
Part no.
330 80 24.000 / 300 450 W28,8x1/14 approx. 116 76915
W 28.8 x 1/14
267
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 29 / 120
Storage bottle battery B80-S
The modules are designed for operation without safety valve and pressure gauge.The pressure vessels meet the European regulations for stationary installation.
Technical Data:
Volume: 80 ltrs. vertical with console and connection at the bottom, condensate drain tap andoutlet shutoff valve
Pressure: 330 barTube connection: for tubes with 8 mm.
350
2040
700 1050
Volume
ltrs.
Nominalpressure
bar
Storage capacity
ltrs. / bar
Weight
kg
Part no.
80 330 24.000 / 300 approx. 145 076053
Optional:Designation Part no.
Connecting tube 076387
1x B 80-S 2x B 80-S 3x B 80-S
267
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 30 / 120
Storage bottle battery B80-B
The modules are designed for operation without safety valve, pressure gauge, console andcondensate drain.The pressure vessels meet the European regulations for stationary installation.
Technical Data:
Volume: 80 ltrs. vertical module with connection on top, without console and condensatedrain tapsPressure: 330 barTube connection: for tubes with 8 mm.
ca. 530 ca. 990295
267
ca. 18
81
Volume
ltrs.
Nominalpressure
bar
Storage capacity
ltrs. / bar
Weight
kg
Part no.
80 330 24.000 / 300 approx. 125 076356
Optional:
Designation Part no.
Wall mounting kit 076355
Connecting tube 076363
3x B80-B2x B80-B1x B80-B
267
1790
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 31 / 120
Filling valves
Our filling valves guarantee best possible operating security, operating comfort and a longlifetime. The safety filling valve prevents uncontrolled movement of the hose if the valve isopened without a bottle connected to it. This minimizes the danger of injuries.The 200 bar and 300 bar connections cannot be mixed-up.
Handwheel design Lever design
Opening and venting of the valve with ahandwheel
All filling valves with built-in venting
Valve seat protected against damagescaused by too strong tightening
Recommended for occasional filling
Especialy suitable for mobile use
Corrosion resistant
Lever unambiguously OPEN orCLOSED
Safety filling connection for version withbottle connection
Lever valve with unique unrivalledquality, reliability and operating comfort
Recommended for frequent fillingbecause of a high operating comfort
Especially suitable for stationary use
Corrosion resistant
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 32 / 120
Filling valves, lever design
Designation Part no.
Lever type filling valve for filling hose 3/8 PN200 / 300 86327Lever type filling valve for filling hose 1/4 PN200 / 300 86102Optional:
Repair and maintenance kit up to 1996 N5052Repair and maintenance kit from 1997 up to 2006 N6667Repair and maintenance kit from 2007 N29617Repair and maintenance kit from 2007 Nitrox N30890
Designation Part no.
Lever type filling valve with handwheel for PN200 85877Lever type filling valve with handwheel for PN300 85878Optional:
Repair and maintenance kit up to 1996 N5052Repair and maintenance kit from 1997 up to 2006 N6676Repair and maintenance kit from 2007 N29617Repair and maintenance kit from 2007 Nitrox N30890Sealing cap / Chain 63592 / 063691
M16 x 1,5G 3/8
M16 x 1,5
G 1/4
G 1/4G 5/8
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 33 / 120
Filling valve, handwheel design
without pressure gauge
Designation Part no.
Singles filling valve without pressure gauge for PN200 071744Singles filling valve without pressure gauge for PN300 071743Optional:
Repair and maintenance kit 072349(1) O-Ring 1 N638(2) O-Ring 2 N16632
with pressure gauge
Designation Part no.
Single filling valve with pressure gauge for PN200 071343Single filling valve with pressure gauge for PN300 071344Optional:
Repair and maintenance kit 072349(1) O-ring 1 N638(2) O-ring 2 N16632
G 5/8
M16x1.5
G 5/8
M16x1.5
1
2
1
2
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 34 / 120
Table of connectors and adaptors
Connection to
P/N Designation Max. fillingpressure,
bar
Outletthread
Fillingvalve
1 072539 Banjo connector (swivelling) 350 M16x1,5UNIMAM
2 06469807744510859
German/European bottle connector w/o safety pinGerman/European bottle connector with safety pinHandwheel
200 G 5/8
3 06469907744111355
German/European bottle connector w/o safety pinGerman/European bottle connector with safety pinHandwheel
300 G 5/8
4 63596 Hose connector M16x1,5UNIMAM
A
5 Uponrequest
Special design upon request 350 asordered
Hose 6 03147 International bottle connector 2007 07756 German/European bottle connector 200 G 5/88 79375 International bottle connector 200B9 010912 German/European bottle connector 300 G 5/8
Filling valve, connectors, filling hose and bottle connectors
B
4
A3
5
6
8
9
2
1
7
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 35 / 120
Safety bottle connectors
The BAUER Safety bottle connection reliably prevent an uncontrolled setback of the hose if thevalve is unintentionally opened. The risk of danger is effectively minored.With the international bottle connector there is the opportunity to fill a diving bottle fitted with anISO valve.The following connections and pressures are available:
International bottle connectors
Designation Part no.
International bottle connector PN200 complete with handwheel, frame,insert, connector, O-Ring N638 and safety pin 03147
(1) O-Ring N16632
Designation Part no.
International bottle connector PN200 complete with handwheel, frame,insert, connector and O-Ring N638 79375
(1) O-Ring N638
European bottle connectors
(1)
(1)
M16x1.5
G 5/8
O-Ring N16632
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 36 / 120
Designation Part no.European bottle connector PN200 cpl. with O-Ring N638 07756European bottle connector PN300 cpl. with O-Ring N638 010912Optional:
(1) O-Ring N638(2) O-Ring N16632
Designation Part no.European bottle connector PN200 (with recoil protection) 077445European bottle connector PN300 (with recoil protection) 077441(1) O-Ring N638(2) O-Ring N3355Hanwheel 200 bar (black) 10859Handwheel 300 bar (red) 11355
M 16 x 1,5
G 5/8
(2)
(1)
(1)
M16 x 1,5
G 5/8
(2)G1/4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 37 / 120
European bottle connectors
Designation Part no.Filling connector 077441Banjo connector for filling hose UNIMAM 072539(1) O-Ring N3355
Mounting clamp
Designation Part no.
U-bolt for filling valve 6942Washer N2862Lock washer N108Nut M8 N57
(1)
M16 x 1,5
M16 x 1,5
G 1/4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 38 / 120
Adaptors
For connection between the European filling connector and the high pressure filling hose.
Designation Part no.
Adapter for filling pressure PN200 5951Adapter for filling pressure PN300 11255
Designation Part no.
Adapter for old filling hose connector (60 conical) to Unimam 068870
M16 x 1,5
G 5/8
G 1/4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 39 / 120
Filling Extensions
Necessary if the compressor is fitted with one filling connector, and a second filling connection isrequired.
Technical Data:
Maximum pressure: 350 bar
Delivery scope: Y connector Hose connector PN350 G 1/ 4 - M16x1,5 Y connector inlet: Universal sealing
cone 24 to 60 M 16 x 1,5, UNIMAM Outlets: M 16 x 1,5, outer thread,
60 conical
Designation Part no.Y connector assy for two filling hoses 073080Optional:
Filling valve with pressure gauge 200bar (1) 071343Filling valve with pressure gauge 300bar (1) 071344
M16 x 1,5
M16 x 1,5(1)
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 40 / 120
Filling Extensions
The filling extension is used to multiply the filling connections on a diving compressor incombination with single or Y connectors. The extension is mounted at the pressuremaintaining/non-return valve.
Technical Data:
Maximum pressure: 350 bar
Delivery scope: Dual connection block 4 allen bolts M 6x80
Designation Part no.Extension block assy for two additional connections 074977
G 1/4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 41 / 120
Filling stations
Filling stations are used for fast and economical filling of breathing air bottles.With the modular construction of all panels and controls right to the filling connection BAUERCOMPRESSORS can offer a customized solution for every situation and your special needs.
Please observe the local regulations for the installation!
The filling panels are installed separately from the unit. With standard open i.e. not soundabsorbing units and desired local separation, which means that the filling panel is located inanother room, e.g. in the sales room or the testing area.
You have got the choice from many alternative BAUER filling panels.Every model you can choose is made out of tested BAUER components, which offers you thebest possible SECURITY and a special COMFORT. If you need some help to put your fillingstation individually together we will be there for you.
Beside the delivery of your compressor the fill amount, the speed and the space are importantfactors.
BAUER KOMPRESSOREN offers the optimal solution for every need.You can find an overall view about all installation possibilities and main components from thecompressor to the purification, the storage and the distribution on the following pages.A detailed description of the combination possibilities of the controlling modules and the fillingpanels is also on the following pages.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 42 / 120
Filling stations
Overall view of the combinations of filling stations
The lines show alternative installation possibilities.The position numbers refer to the description on the following pages.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 43 / 120
Filling stations
Overview: the components of the unit, the controlling and alternative combinablemodels of filling panels
Compressing and Purifying High pressure-compressor unit (1) complete
with purifying system (2) and safety valve. Werecommend the unit with automatic condensatedrain and compressor control, to be able to runthe unit with out observation.
Storage Bottle rack (3) to provide a sufficient amount of
compressed air.
Controlling, automatic Automatic switching device (4):The only way to use the storage advantage in aoptimal way. The automatic consist of a pressuremaintaining and a non-return valve andintegrated pressure switch or pressure sensor,which turn the compressor unit on or off, whenneeded. When using this automatic a cascade-filling switch is not needed.
Controlling, by hand Shut off valves (5): Here is after reaching the
same pressure in the to be filled bottle and thebottle rack the shut off valve to be shut and thecompressor has to be turned on by hand. Thissolution is only recommended, if the unit isoperated by instructed personal only!
1 2
3
4
5
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 44 / 120
Filling stations
Filling Filling device (6): Compact diver filling panel for mounting on
the compressor or a wall, 1 - 4 fillingvalves possible.
K Filling panel (7):KAP- Filling panel with direct conection1
for breathing air bottles or for the fillingprocedure with hose connection possible.Filling valves four or even six times.Optional are the filling panels with safetyvalves and pressure regulatorsavailable.
1 Bottle weight max. 15 kg!
7
6
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 45 / 120
Overview filling panels for wall mounting
Filling pressure 200 and / or 300 barsafe up to 420 barlever type filling valves4 - 6 filling valvesconnection of filling hoses ordirect connection for bottles (max. 15 kg)max. dimensions: 1200 x 138 x 300 mm(with six filling valves)operating range for all deliveries,operating temperature from +5 to +45 C,combineable with all units
K-Panel
filling pressure 200 or 300 barsafe up to 420 barlever type or handwheel filling valves1 - 4 filling connectorsconnection of filling hosesmax. dimensions: 239 x 150 x 150 mm(with four hoses and lever filling valves)safety equipment (refer to table)operating range for all deliveries,operating temperature from +5 to +45 C,combineable with all units
Filling blocks
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 46 / 120
Model range K-Panel
Complete filling stations serve for a fast and rational filling of breathing air storages. The maincomponents are the compressor unit, storage, automatic switch device or shut off valves and thefilling panel (you can find a detailed functional description in the chapter filling panels).
The K-Panel can be mounted as a separate filling panel on the wall and can also be used,equipped with a remote control, for the installation in another room.
Please take care of the different combination options with the automatic switch device as well asthe BAUER Control COMP-TRONIC and B-CONTROL. You can find the description in the certainchapters.
1
2
3
Legend:1) Hose connection with angular filling connection2) German filling adapter PN 2003) German filling adapter PN 300
K-filling panel with 4 valves
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 47 / 120
Selection criteria
Filling valves lever type
Dimensions with hose connectors 4x: 1140mmx138mmx250mm 6x: 1200mmx138mmx250mm
with direct connectors 4x: 1140mmx138mmx300mm 6x: 1200mmx138mmx300mm
Safety features safety valve pressure sensor lockable pressure gauge pressure reducer or optional change-over valve with or without B-CONTROL
Operating range independant from delivery rate compatible to all units ambient temperature from +5 C to +65 C
Produkt advantagesDesign superior quality of the panel and the filling valves
Ergonomy tested system
Model range expandable as you like with additional k-panels
Quality and safety complies with CE standards corrosion protected can be fitted with safety valves and pressure reducer
Combination with filling valvesn many different options (see product information filling valves) wide model range for any kind of application
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 48 / 120
External K-filling panels with direct bottle connectorsExternal K-Filling panels with direct bottle connectors for wall mounting
Equipped with the BAUER Remote ControlCOMP-TRONIC / B-CONTROL allows youthe controlling in another room. The singlefunction informations and fault warnings aredelivered and shown on the display. Furtherdetails about the COMP-TRONIC / B-CONTROL control can you get from theProspects and Sales informations.
Fillingpressure
Unit Filling with remote control without remote control UH* SV* DS* DM*
no. of filling connectorsmax.pressure
multiplepressures
bar
bar 4 6 4 6
200 225 no 075029 075043 075026 075040
200 330 no 073232 073237 075028 075050 X X
300 330 no 073235 073231 075030 073740
200 and 300
330 selectable 073236 073228 075004 075009 X X X
200and300
330 simultan. 075006 075010 075007 075011 X X
*UH...switch-over valve*SV...safety valve*DS...pressure sensor*DM...pressure reducer
RemoteB-CONTROL
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 49 / 120
External K-filling panels with hose connections
External K-filling panels with hose connections for wall mounting
Equipped with the BAUER Remote ControlCOMP-TRONIC / B-CONTROL allows youthe controlling in another room. The singlefunction informations and fault warnings aredelivered and shown on the display. Furtherdetails about the COMP-TRONIC / B-CONTROL control can you get from theProspects and Sales informations.
Fillingpressure
Unit Filling with remote control without remote control UH* SV* DS* DM*
bar max.pressure
multiplepressures
no. of filling connectors
bar 4 6 4 6
200 225 no 073083 075033 068019 075031
200 330 no 072591 075034 072597 073587 X X
300 330 no 073084 075036 068020 075035
200 and300
330 selectable 073085 073625 072598 075038 X X X
200 and300
330 simultan. 073086 073153 068025 075039 X X
*UH...switch-over valve*SV...safety valve*DS...pressure sensor*DM...pressure reducer
RemoteB-CONTROL
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 50 / 120
Filling panelSelection criteria
Filing pressure 225 or 330 bar safe up to 420 bar
Filling valves lever type
No. of filling valves 1 to 4
Dimensions with lever: one
109x150x150mmto four 239x150x150mm
with handwheel: one109x150x80mm to
four 239x115x80mm more details see table
Mounting for wall mounting. Allows
vertical hose by means of abanjo connector
Advantage: very slim design,needs less room when mountedat unit
Safety features pressure gauge
Operating range independant from delivery rate compatible with all units ambient temperature from +5
C to +45 C
Article part numbers and equipment specifications: see table, selection criteria and productinformation on filling valves see chapter: Filling valves
Filling block with lever valves
Filling block with handwheel valves
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 51 / 120
Advantages at a glance
Design simple construction compact, especially suitable for retrofitting your unit
ideal for boats and other mobile stations with limitedspace
Options hugh variety (see table)
Quality and safety superior quality of the filling valves (see table) corrosion protected complies with CE standards optional with safety valves and pressure reducer
Combination with filling valves numerous options (see product information filling valves) wide model range for all sorts of applications
Filling block with hose connectionsfor mounting at portable breathing air compressor units (with crash-frame)
fillingpressure
Unit Type of
pressuremax.
filling valves Part nos.
bar barwith 1
connectionwith 2
connectionswith 3
connectionswith 4
connections
200 225 lever 073519 073520 073208 073521
300 330 lever 073956 073957 073958 073959
200 225 handweel 074962 074963 074964 074965
300 330 handweel 074966 074967 074968 074969
Delivery scope: all fillling blocks consist of manifold, filling valve, filling hose and pressure gauge.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 52 / 120
Automatic selector unit
AdvantagesThe automatic switching device allows a fastautomatic refilling of one or more pressure tankson a filling panels from an intermediate storageand from the compressor at the same time.Pressure tanks have always priority, whichmeans that the storage and the compressor arealways filling the pressure tank first. If thepressure tank is full the intermediate storage isfilled up by the compressor until a new emptybottle is connected on the filling panel.FunctionAfter connecting the breathing air bottle to thefilling panel and opening the bottle and fillingvalves, compressed air flows from the storagebattery into the bottle. This continues untilpressure balance is reached between bottle andstorage battery. The compressor startsautomatically and fills the bottle to the max.pressure of the bottle. When the bottle is filled,the compressor continues operating until thestorage battery is completely filled to max.pressure, and then stops.The three functions of the automatic selectorunit are:
Prefillling the bottles from the storagebattery to pressure balance.
Filling the breathing air bottles to max.operating pressure
Refilling the storage battery to max.operating pressure.
The unit consists of a pressure reducer withintegrated pressure sensor which starts or stopsthe compressor. This unit replaces a cascadefilling arrangement. The pressure gaugesmonitor the pre and after-pressure, the sensorcontrols the compressor.
CConsumerCompressor
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 53 / 120
Automatic selector unit
Automatic selector unit with for pressure switch control / Comp-TRONIC / B-Control
Technical Data:
Inner diameter: DN4
Operating pressure:PN350 barAdjustment range: 100 - 350 barAbmessungen: BxHxT: 400x250x150 mm
Connections:
Inlet: G 3/8, connection for either 8 mm or 10 mm tubeOutlet: 8 or 10 mm
Delivery scope:
The unit is complete and ready for installation
Designation Part no.
Automatic selector unit with pressure sensor N25421, B-Control, up to350 bar and pressure maintaining valve 80751 82116-KD
Automatic selector unit with pressure sensor N4526, BC2/BC6 or MV2(without B-Control), up to 350 bar and pressure maintaining valve 80751 82116-S02
Automatic selector unit with pressure sensor N25421, B-Control, up to350 bar and pressure maintaining valve 80751, stainless steel 82116-S03
Automatic selector unit with pressure sensor B-Control 0 to 420 bar 82117
Automatic selector unit with pressure switch, up to 350 bar and TESCOMpressure regulator 062796
Automatic selector unit with pressure sensor N19999, Comp-Tronic up to350 bar and TESCOM pressure regulator 072862
Automatic selector unit with 2 pressure sensors Comp-Tronic, up to350 bar 074875
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 54 / 120
Pressure gauges
The pressure gauges shown below are hermetically sealed, filled with glycerine and haveinternal pressure compensation. We recommend these pressure gauges for high dynamicloads and very high pressures, vibrations and pulsation.The liquid in the gauge dampens the effect of vibrations and pulsations on the pointer. Thisensures a steady and precise reading and longer gauge life.The components of the gauge are tightly sealed to prevent condensation from forming, whichcould then cause corrosion.
The pressure gauges have a solid steel plate housing made of CrNiSteal with a pressuredischarge orifice in the rear wall of the housing. A plastic cover closes this opening.
Technical Data:
Material: MessingFront ring: Cr-Ni-StahlMeasuring device: copper alloyScale: white
Medium: air, gases
G 1/4
pressure gauge, connection at the bottom
Display: bar / psig.Accuracy: class 1.6
Ambient temperature: - 25 C to + 60 C
pressure gauge, connection at the rear
For part nos. please refer to the table on next page
G 1/4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 55 / 120
Pressure gauge specifications
All our pressure gauges are suitable for air and rare gases. Further we recommend the usage ofour Press. Gauges in a range of 10% - 70% of the reading.
Pressurerangebar
ConnectionG1/4
bottom rear 63
Frontring
Glycerinefilling
S* versionacc. toDIN16007
Accuracyclass
1.6
Part no.
-1 to 1,5 X X X X X X N3865 0-10 X X X X X X N16758 0-16 X X X X X X N1269 0-16 X X X X X N22331 0-25 X X X X X X N1270 0-40 X X X X X X N18041 0-60 X X X X X X N15543
0-100 X X X X X X N12710-160 X X X X X X N12730-250 X X X X X X N76730-315 X X X X N13150-400 X X X X X N223300-400 X X X X X X N26230-400 X X X X N41010-600 X X X X X N168720-600 X X X X X N170620-600 X X X X X X N17351
*safety version
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 56 / 120
Adaptors for pressure gauges
Designation Part no.
Connector for pressure gauge 63 N3569
Designation Part no.
Rubber protection cap N15985Plug (pressure gauge plug) N26664-KD
M 14 x 1,5
G 1/4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 57 / 120
Hourmeters
Hourmeter, electric
Electric hourmeter, recommended for compressor units with electric power supply. Housing 60 mm for flush mounting with mounting bracket.
Designation Abmessung Part no.
Hourmeter 230V, 60Hz 50,2 x 25,2 mm N21791Hourmeter 24VDC 92 x 92 mm N20785Hourmeter 230V, 50Hz 61 mm N3263Hourmeter 230V, 60Hz 61 mm N3264Hourmeter 115V, 60Hz 61 mm N3265Hourmeter 12/24VDC 60 mm N1734Hourmeter 24V, 50/60Hz 56 x 56 mm N23853Hourmeter 230V 60Hz 50 mm N22338Hourmeter 230V 50.2 x 25,2 mm N21791Hourmeter 230V 45 x 45 mm o. 50 mm N16208Hourmeter 230V 45 x 45 mm o. 50 mm N16625Hourmeter 12V DC N18345Hourmeter 24V 50Hz N18365
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 58 / 120
Hourmeters
Hourmeter, mecanical
Vibration counter, recommended for compressor units with gasoline or diesel engines without anelectrical power source and for explosion-proof installations.
Designation Part no.
Vibration counter for units with petrol/Diesel engine N3475
Hourmeter Filter cartridge monitoring, battery operated
Electronic hourmeter with filter cartridge monitoring., recommended for all non-exproofcompressors.
Technical Data:
Monitoring of: P21 to P41
Operating period: 3 years with 500 operating hours/yearHourmeter: integratedDisplay: maintenance, maintenance kit, flashing sign, saturation bar, cartridge numberProperties: dust and splash water protected, resistantagainst sun rays, high humidity and sand.
Designation Part no.
B-Timer N27286Replacement battery 82743
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 59 / 120
Temperature gauge
Remote temperature gauge (for models Bauer UTILUS to KAP 180). Mounted at after-cooler,tube 6 mm.
Technical Data:
Housing: 60 mm, flush mounted with clamp
Range: 0 - 200 CLength of feeler line: 1,5 m
Connection: thread G
Designation Part no.Remote temperature gauge 059125
Thread G
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 60 / 120
Pressure monitoring
Pressure switches
Pressure switches are components for automatic pressure control of the compressor unit and thepressure tank. They control e.g. oil pressure, intermediate and final pressure. When the adjustedpressure is reached the electrical contact closes or opens as required.
The typical pressure switch for the filling procedure is a piston pressure switch. It is used tocontrol the final pressure during the filling procedure (breathing air) in combination with a semi-automatic control system. Adjustable switch-off pressure.
Technical Data:
Switching actions: max. 60 per minutePermanent load:
max. 250 VAC / 5A 30 VDC / 5 AProtection class: IP65
Switching accuracy: +/- 3 % of adjustment rangeTemperature range: - 40 C to + 80 CMaterial of the contacts: silver
Working contacts: 1 change-over
G female
Adj. range Hysteresis Voltage Max. pressure Part no.min. max. max. continuous occasionalbar bar bar Volt bar bar
7 70 4,7 to 50 500 90 160 N1501410 160 9,3 to 100 500 200 360 N1636122 300 19,4 to 200 500 375 675 N452730 500 23,0 to 300 500 625 1125 N4526100 400 - 250 400 400 N1010
G 1/4 female
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 61 / 120
Pressure monitoring
Pressure sensors for COMP-TRONIC compressor control unit
For fully electronic compressor control systems pressure sensors are used for analog inputsinstead of pressure switches. The sensors are adjusted for our COMP-TRONIC control unit.The measuring values of the pressure sensors are displayed in bar or psig, and can be evaluatedas operating, maintenance, prewarning or error messages.
Technical Data:
Medium: air, gasesMaterial housing and parts with contact to medium:
DIN17440-1.4404 (AISI 316 L)Weight: 0,3 kgDeviation from linearity
(Min. value setting): + / -0,2% FSHysteresis and reproduceability: + / -0,1 % FSNom. output signal: 1-5 VDC; 3-wireSupply voltage: 10-30 V DCCurrent consumption: < 5 mA
Connector: plug DIN43650Cable type: IP 67 IEC 529Temperature range: - 40 to + 85CEMV emission: EN50081-1Accuracy: typ. + / - 0,3% FS; max. + / -1% FS
Designation Part no.Range 0 - 25 bar N19997Range 0 100 bar N19998Range 0 400 bar N19999Range 0 600 bar N20813Fitting for 6mm tube N20176Gasket for 6mm tube N3081
G 1/2
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 62 / 120
Pressure monitoring
Pressure sensors for B-CONTROL compressor control unit
The following pressure sensors are available for B-Control : (ouput signal 4-20 mA)
Technical Data:
Medium: air, gasesMaterial housing and parts with contact to
medium:
DIN17440-1.4404 (AISI 316 L)Weight: 0,2 kgDeviation from linearity
(Min. value setting): + / -0,1% FSHysteresis and reproduceability: + / -0,1 % FSNom. output signal: 4 to 20 mA
Supply voltage: 12,5-28 VDCCurrent consumption: < 28 mA
Connector: plug IEC 947-5-2 M12x1Cable type: IP 67 IEC 529Temperature range: - 40 to + 85CEMV emission: EN50081-1Accuracy: typ. + / - 0,1% FS; max. + / -5% FS
Designation Part no.Range 0 to 25 bar N25419Range 0 to 100 bar N25420Range 0 to 400 bar N25421Range 0 to 600 bar N25422Range 1 to +1.5 bar N25418Gasket N4051Reducer N18311
G 1/4
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 63 / 120
Valves
Venting valves
These assemblies are designed for mounting in the main airstream. They allow to depressurizefilters under pressure in order to perform necessary maintenance.
Delivery scope:
venting valve complete with pressure gauge
Designation Betriebsdruck max.bar
pressure gaugebar
Part no.
Venting valve with pressure gauge 420 0 600 064566
Venting valve with pressure gaugeand non-return valve
420 0 600 065839
Delivery scope:
Venting valve for depressurizing only, mounted atpanel or housing
Designation Operatingpressure
max.bar
Connection Venting bore mm
Part no.
Venting valve for panel 350 G 3/8 inner 1,5 061650Venting valve for panel 350 G inner 1,5 060374
Safety valves, TV certified
G 3/8
6
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 64 / 120
BAUER Safety valves control the pressure absolutely reliable for your security. Safety valvesserve according to the TRB403 regulation of monitoring the pressure tank. They have to becalculated according to this regulation, to prevent a more then 10 % overstepping of thepermissible operating pressure.
Legend: (A) to (E) = see table on the following page
Mounting flange 68520 (suitable for all safety valves) plus adapter for correct thread:Designation Part no.
Adapter 3/8 64013Adapter 1/2 67797Adapter 3/4 64118O ring for Adapter N4882Fastening flange for adaptor 64119Allen screws (4x) N61
A B C D E
20 G 1/2 G 1/2
G 1/2" G 1
G 3/4
18
G 1/2
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 65 / 120
Overview: safety valves
Please specify setting pressure upon order. Necessary adapters and special safety valves onrequest.
Operatingpressure
bar
Size
mm
Blow off volume
m3/h
Dimensions
mm
Fig. / design Part no.+pressure rating
100-365 5 60 97 h x 50 A ventable 059410*(-225) 7 8,516 2227 40
10108
approx. 200 300
approx. 422 521
120 h x 30 120 h x 30 92 h x 24
B ventableN19349N1671N18505
3,6 5,4 5,4 7,5 3,6 5,4 16 20 20 29 29 39 39 54 54 69 70 90 91 107108 122123 150
101010101010101010101010
87 120 120 160 90 120 328 405 405 570 570 770 770 10001000 13101367 17501800 21002150 23002350 2900
180 h x 50 C gas tightventable
N18449N15480N4647N4648N15193N15171N3838N15172N4649N16795N4481N4734
147 189190 250
1515
4050 5260 7230 9020 245 h x 110
D gas-tight,ventable
N17162N2315
245 315190 245315 390390 525
6666
1200 1550 950 1150 1550 1900 1900 2200
290 h x 80 E gas-tight,ventable
N17067N17068N16778N17066
Please specify setting pressure on order and check if TV certification is necessary.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 66 / 120
Ball valves
Shut-off valves
High pressure ball valves have little or no restriction to allow for a very high flow rate. Thegaskets are suited for oil free and dry air. The handle shows the ON OFF position and is easy toactuate.Temperature of the medium: -20C to + 100C.
Repair kits (as shown in the table) are available for leaking valves.
Bracket for 2-Way valve
Designation Connection DNmm
bar Lmm
Bmm
Part no. Repair kit
2-way valve2-way valve
G 3/8G
106
350350
N26450N26449
4-way valve m. X-bore G 1/8 3 400 55 45 N3352 N64523-way valve m. L-bore G 6 400 82 70 N3045 N64854-way valve m. X-bore G 6 400 70 55 55241 N6486
2-way valve2-way valve2-way valve
G G 3/8G
61012
500500500
506075
253035
N26462N26463N4027
Accessories
Bracket for 2-way valve N2624 (G1/4) 12546Bracket for 2-way valve N4215 (G 3/8) 69055
2-way valve 4-way valve
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 67 / 120
Pressure maintaining valves
Pressure maintaining valves ensure a correct and safe function of the air or gascompressor and of the air and gas processing systems.They also reduce the dynamic pressure load on the purifying filters.
We recommend to check the pressure maintaining valves every 500 operating hours or atleast once a year for correct function. Every 1000 operating hours or every 2 years theinner parts like gaskets, seals, o-rings and pistons have to be replaced. Please refer to ourrepair kits.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 68 / 120
Pressure maintaining valve table
operatingpressuremax / bar
Adjustmentrange
bar
Outlet tubesize
Notes Part no.
150 100 8 mm 062516150 100 8 mm 071043-KD350 240 8 mm 063838-KD350 240 8 mm AMAG 065469-KD350 240 10 mm Japan 068385350 240 8 mm 075330350 240 8 mm oxygen only 075413-KD350 240 8 mm AMAG 090062-KD350 240 P-Filter 80751350 240 CNG 81401350 240 NPT NPT 057351350 240 Scuba 80760350 240 Japan 80804350 240 80815400 270 10 mm 056705400 270 12 mm 060510500 340 6 mm PURE AIR 071386500 340 8 mm 068275
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 69 / 120
Pressure regulators
With BAUER Pressure Regulators a very high regulation accuracy is reached in the highpressure technique for middle and higher flow performance because of the pressure relievingvalve construction.The Regulator distinguish through delay-free reaction, almost insensitive against prepressurechanging, tight at zero flow and high wear-resistance. The regulation is not temperature related,because spring stressed Pressure Regulators are used. An integrated floating valve allows thedown regulating of the secondary pressure in closed pressure systems.
Pressure Regulators are used, to lower the medium from a higher pressure to a lower , becauseof the respective valve construction a corresponding volume stream is created. Further as pilotpressure regulator from a vantage point to control a dome pressure regulator (secondarypressure).Standard Features:
The selected high solid materials are standing for a long life. All other possible changes of thematerial, like corrosion or wear are avoided. So the precision and function remain uninterfered.
Housing and spring housing are made of Dural or Aluminium bronze, the valve spindle and thevalve seat are made of Nirosteal. A catchy knob is used for the stage less pressure setting.
Note:
We absolutely recommend to ensure your secondary pressure install a BAUER Safety valve inyour piping. You can find product informations and order-numbers in the safety valve chapter.The pressure must be set on the pressure of the user, e.g. a filling panel.Please pay attention to our safety valve instructions.To prevent from damage by particles we recommend the right particle filters 20 m for ourpressure reducers e.g. part no. 060490
For the understanding:Primary pressure is the inlet pressure before the pressure regulator.Secondary pressure is the outlet pressure after the pressure regulator.These informations are necessary when you order, to identify the right article.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 70 / 120
Pressure regulators
Pressure regulators for mounting in line and instrument panels. High regulation accuracy. Pleasespecify required primary and secondary pressures as well as part number when ordering.
A particle filter must be fitted at the inlet of the pressure regulator.Recommended filter: Particle filter N3635
Technical Data:
Medium: Air, non aggressive gas ( N2 + Edelgase)
Standard Features:
Duraluminium housing, aluminium spring casing. Aluminium bronzepiston and piston rings. Stainless steel valve spindle and valve seat.Hand wheel for adjusting the pressure settings
Temperature range of medium:
-10 C to +100 C
Pressure range:
Primary pressure: 250 or 420 barSecondary pressure: 0,1 to 280 bar
Thread sizes:
G 3/8 female on primary and secondary side
Dimensions:
Height: 200 mmDiameter: 80 mm
Connection Max. primarypressure
bar
Secondarypressure
bar
Flow rate *
m3/min
Part no. Part no.Repair kit
G 3/8G 3/8
250250
0,1 50 0,1 105
7,414,5
N4795N4794
Please askPlease ask
G 3/8G 3/8G 3/8G 3/8
420420420420
0,1 11 0,1 50 0,5 140 28 280
1,671632
N4796N4797N4798N3967
Please askN6487Please askN6292
Optional:Particle filter N17325Pressure reducer for breathing air N21826
* at max. primary pressure and max. secondary pressure referred to +20 C and 1 bar abs.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 71 / 120
Pressure reducers air, gas
Pressure regulators for mounting inline and instrument panels. High regulation accuracy.Please specify required primary and secondary pressures as well as part number when ordering.
A particle filter must be fitted at the inlet of the pressure regulator.Recommended filter: Particle filter N17325
Technical Data:
Medium:Air, gas
Standard features:Housing and spring casing made of aluminium alloy. Piston aluminium bronze, diaphragm made of metal. Pressuregauge thread size on the primary and secondary side G 3/8.Relief valve, valve seat soft seal. Hand-wheel for adjustingpressure setting with sealed pressure (additional prize).
Temperature range of medium:-20 C to +70 C
Pressure range:Primary pressure: 465 barSecondary pressure: 1,5 to 410 bar
Thread sizes: G 3/8 on both sides
Dimensions:
Height: 200 mm: 70 mm: 90 mm (Hand wheel)
Max. primarypressure
bar
Secondarypressure
bar
Flow rate *m3/min
Part no. Part no.Repair kit
465 1,5 52 approx. 7,5 N15859 N24264465 34 - 240 approx. 6,1 N15860 N21795465 207 410 approx. 4,4 N15861 N24265
* at 420 bar primary pressure and max. secondary pressure referred to +20 C and 1 bar abs.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 72 / 120
Pressure reducers air
Valve seats are protected by a 20 particle filter. A good grip knob allows smooth pressureadjustment. A bracket is necessary for mounting the regulator in instrument panels
Please specify required primary and secondary pressures as well as part number when ordering.
Technical Data:
Medium:
Air
Standard features:
Anodized aluminium housing, valve made of brass, stainlesssteel. Viton seals.
Temperature range of medium:-10 C to +100 C
Pressure range:
Primary pressure: Max. 420 bar
Secondary pressure: 0,1 to 350 bar
Thread sizes:
2x 1/4 NPT on both primary- und secondary side
Dimension:
Height: 140 mm
Diameter: 57 mm
Designation Part no.Pressure reducer N21826Bracket for pressure reducer 74039Repair kit for pressure reducer N23086
Optional:Designation Anzahl
Rohr-durchmesser
Anschluss-Thread Part no.
Straight male connector 2 6 S NPT N20264Cap nut 2 6 S N3610Cutting ring 2 6 S N3663Straight male connector 2 8 S NPT N20266Cap nut 2 8 S N3608Cutting ring 2 8 S N3609Plug 2 NPT N4472
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 73 / 120
Membrane pressure regulators
Pressure regulators for mounting in line and instrument panels. High regulation accuracy.Please specify required primary and secondary pressures as well as part number when ordering.
A particle filter must be fitted at the inlet of the pressure regulator.Recommended filter: Particle filter N3635
Technical Data:
Medium:
Air, gas
Standard features:
Duraluminium housing, aluminium spring casing stainlesssteel valve seat and cone with Teflon seats, diaphragm,bypass valve (no substitute for a regular safety valve), handwheel for adjusting pressure settings.Temperature range of medium:
-10 C to +100 C
Thread sizes:
G 3/4 female primary and secondary side
Dimensions:
Height: 200 mmDiameter: 83 mm
Weight:approx. 1,8 kg
Primarypressurebar / max.
Secondarypressure
bar
Flow rate *m3/min
Part no. Part no.Repair kit
25 0,1 1 0,75 N2253142 0,1- 1 N23296 (CNG)42 0,3 5 3,5 N1761242 0,5 11 6,0 Please ask42 0,5 25 14,0 N2194042 10 31 11,0 N2110660 0,1 1 1,0 N3632 N6291
* at max. primary pressure and max. secondary pressure referred to +20 C and 1 bar abs.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 74 / 120
Dome pressure reducer
Direct acting dome pressure reducer for inline mounting. Soft skin gasket therefore tightclosing at zero flow rate. Recommended filter: N4817 for PN420. This is a 20 m particle filterwhich reliably stops particles and guarantees a long life of the pressure reducer.
Please specify required primary and secondary pressures as well as part number when ordering.
Technical Data:
Medium: Air, gas
Design:
Housing and dome made of forged aluminium bronze,valve seat made of stainless steel, valve seat softgasket, which ensures a tight seal when the valve isclosed.
Ambient temperature: + 5 C to + 45 C
Temperature range of medium:-20 C to +100 C, in special version to-50 C
Primarypressure
bar / max.
Secondarypressure
bar
Flow rate *
m3/min
Height
mm
Diameter
mm
Thread
inches
Part no. Part no.Repair kit
310 0,4 175 505 244 171 G 1 N16014 Please ask315 0,1 175 612 260 260 G 2 N4802 N6295420 0,1 280 160 160 120 G 1 N25191 N6294
* at max. secondary pressure referred to +20 C and 1 bar abs.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 75 / 120
Tubes, clamps and hoses
To prevent corrosion in the high pressure system, we recommend to install stainless steel tubes,only.
Technical Data:
Quality:Precision stainless steel tubing with wall thicknesstolerance class T 1, DIN2462
Material-No. 1.4541
Standard length
approx. 3m, on request also 6m long, where aminimum of 15 rods must be ordered.
Precision stainless steel tube
Please observe:
The pressure ratings are calculated acc. to DIN2413 for an ambient temperature of 20C. The pressure rating of the tubing drops at higher temperatures, and can be calculated by using
an engineering constant. for example:
50C : Factor 0,945100C : Factor 0,885For an exact calculation see DIN17440.
Flow velocity: a good approximate value 6-15 m/s
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 76 / 120
Precision stainless steel tubes
max. workingpressure*
bar
Outer tube x wall-thickness
mm
Part no.
120 42 x 2,0 N 17878
135 28 x 1,5 N 15836
140 18 x 1,0 N 15934
165 15 x 1,0 N 15130
170 22 x 1,5 N 15466
180 28 x 2,0 N 18278
205
18 x 1,515 x 1,511 x 1,010 x 1,0
N 15467N 3622N 15098N 3620
220 22 x 2,0 N 16255
297
20 x 2,516 x 2,012 x 1,5 8 x 1,0
N 20942N 15504N 3621N 3618
345345
20 x 3,010 x 1,5
N 23672N 4699
385 12 x 2,0 6 x 1,0
N 16242N 3616
425 8 x 1,5 N 3619
450 10 x 2,0 N 17973
54012 x 3,0 8 x 2,0 6 x 1,5
N 17118N 18356N 3617
Please note pressure correction regarding temperature.You can find an example in the description.
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 77 / 120
Clamps
These parts are mounting attachments for the tubes to be laid.The following implementations are available.
Recommended distance between clamps on stable surfaces :
Designation Distance
Tube 6-12 mm 0,9 mTube 15-22 mm 1,2 m
Recommended distance between clamps on vibrating surfaces:
Designation DistanceTube 6-12 mm 0,45 mTube 15-22 mm 0,6 m
Clamp distance
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 78 / 120
Plastic clamps
To fasten single tubes: for temperatures below 60 C.
Designation Part no.*
Plastic clamp for tube 6 mm N17269Plastic clamp for tube 8 mm N17270Plastic clamp for tube 10 mm N17271Plastic clamp for tube 12 mm N17272Plastic clamp for tube 15 mm N15075Plastic clamp for tube 16 mm N17577Plastic clamp for tube 18 mm N17273Plastic clamp for tube 20 mm N17274Plastic clamp for tube 22 mm N17275Plastic clamp for tube 28 mm N23679Mounting rail / C-rail N23614Rail nut (M6) N23613Bolt M6 x 30 mm for N17269/N17270/N17271/N17272 N19536Bolt M6 x 35 mm for N5075/N17577/N17273 N19537Bolt M6 x 40 mm for N17274/N17275 N19538Bolt M6 x 45 mm for N23679 N19539
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 79 / 120
Aluminium clamps
to fasten 2 tubes
Designation Part no.*
Tube outer 6-10 mm 13967* two parts are required
to fasten 3 tubes
Designation Part no.*
Tube outer 6 - 10 mm 55579* two parts are required
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 80 / 120
Aluminium clamps
To fasten 4 tubes:
Designation Part no.
Tube outer 6 - 10 mm 55589* two parts are required
Dowels for wall mountingDesignation Part no.
Dowel 14, L 75 N17056
Dowel 8, L 40 N24654
Dowel 12, L 60 N24339
Dowel 6, L 30 N24430
Dowel 10, L 50 N3766
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 81 / 120
Hoses
Max. working pressure
Hoses can be ordered for various pressure ranges, as well as with differentconnections.
Please remember that the max.permissible operating pressuredepends on the component with
the lowest pressure range.
Please observe the listed application data
Temperature range: -10 C / 14FTemperature of medium: to +50C / 122 FAmbient temperature: +60C / 140 F
short term up to +80C / 176 F allowed
Flow rate: max. 10 m/s. Reference data see section tables.
Continuous pressure in the hoses considerably shortens their lives. It is recommendednot to use them for this kind of application. When using the hoses, follow the regulations
of the respective state or country.
CAUTION
CAUTION
250 bar +250 bar + 400 bar
Maximum 250 bar allowed working pressure
Order phone: 0049 / (0) 89-78049-0 or www.bauer-kompressoren.de 82 / 120
Mounting procedure
When installing hose lines, make sure they are correctly mounted according to the followingpicture.
When installing hoses please attempt to make the run of the hose as simple as possible. Under pressure, hoses can change slightly in length; therefore plan to allow a little slack in each
hose. Dont twist the hose tightening while the end fitting is under pressure, the hose will return to its
original shape and the end fittings may loosen. Where necessary, use elbow or angle pieces to eliminate very small bend radii. please take care that the end connections are rigid.
WARNING
incorrect
correct
incorre