Post on 30-Apr-2020
KROSAKI HARIMA CORPORATION
Technologies accumulated over 100 years. Presents Refractories Solutionsbacked up by solid technology.
o Established in 1919
o Associate of Nippon Steel
o Leading Refractories solutions provider in the world
o Renowned for its quality and providing cutting edge technologies.
Part of a Global Titan
The Journey so far …
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19581986
BelpaharRefractories Limited Born
JV between Tata Steel & Dider Werke, Germany
Name changed to Tata Refractories Limited
Tata Steel with 77.46% shares
Dolomite Refractories Plant put up 30000 TPA
First commercial plant in India
1994
2003
Major modernization projects undertaken
2006
Company certified to Integrated Management System 2011
Name changed to TRL KrosakiRefractories Limited
KrosakiHarima with 51% shares
Setting up of New TapholeClay Plant and new FCP Plant Expansion
2012
Setting up of the 1st
Automated RH Snorkel Plant
2018
TRL Kroaski Now
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TRL Krosaki is a Krosaki Harima Group Company, the 4th Largest Refractories Company in
the world and No. 1 Refractories Company in India.
TRL Krosaki is an all‐product company meeting all kinds of customer requirements.
Offers value added services like Refractories Engineering and Technical Support Services
The only Indian Refractories Company with a Revenue more than INR 1500 Crores and
PBT over 130 Crores.
Have unparalleled plant facilities to manufacture more than 4,00,000 MT Per annum
Largest refractories exporter in India
Achieved more than 1750 accident free days in its plant premises
1st IMS and ISMS certified refractories company in India
Proud recipient of Excellence in Customer Service Award from Indian Refractories
Makers Association (IRMA)
• Integrity • Respect• Excellence• Collaboration• Responsibility
Priorities• Excellence in Performance• Benchmark in Service• Improved Quality of Life• Building Capability of Human Resources
Values
Diverse Product Portfolio
RHD EAF Ladle , ConvertorCopper Iron & Steel
Dolomite Stainless Steel
Basic
Product Industry / End use Equipment
High Alumina Aluminum Iron & SteelCoke Oven BF Torpedo
SilicaGlass Coke Oven
Product Industry / End use Equipment
Diverse Product Portfolio
Continuous Casting of Steel
Monolithics BF Trough Sponge Iron Power Sector Cement
Flow Control
Tap hole Clay
Blast Furnace Tap Hole
Product Industry / End use Equipment
Diverse Product Portfolio
Iron & SteelRH Snorkel
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Product Industry / End use Equipment
Diverse Product Portfolio
For manufacturing of Cleaner Steel
Our Services – Providing End to End Solutions
Total Project Management• Detail Engineering and Drawing• Supply of Refractories and auxiliaries items• Dismantling, Installation & Dry Out, Commissioning, After Sales Service
• Maintenance repair through expert supervision
Total Refractories Management• Complete Refractories Management at customer end• Maximizing value to customer• Partnership on long term basis• Condition Monitoring
Technical Support Services• Dedicated Technical Support Services function
• Expertise & Experts drawn from Krosaki Harima Corporation, Japan
• Functions
• Expert Technical advice to Customers• Technical back‐up Support to Sales Teams• Performance improvement of products & services• Refractories Health Inspection• Failure Analysis and providing solutions
Our Services – Providing End to End Solutions
Manufacturing Locations Belpahar (Odisha) Installed capacity : 2,45,000 MT / AnnumProducts : Dolomite, Basic, Silica, High Alumina, Monolithics, FCP, Taphole Clay
Jamshedpur (Jharkhand) Installed capacity : 30,000MT/Annum, Products : High Alumina & Silica Monolithics
Salem (Tamil Nadu) Installed capacity : 14,400MT/Annum,Products : Basic Monolithics
Samakhiyali (Gujrat)Installed capacity : 60,000 MT / AnnumProducts : Bauxite based High Alumina Bricks & Monolithics
Niwari (Madhya Pradesh) Installed capacity : 18,000MT/Annum, Products : Pyrophyllite & Synthetic Alumina High Alumina Bricks & Monolithics
Manufacturing Locations ‐ India
Manufacturing Location
Bayuquan (China)
Installed capacity : 90,000 MT / Annum
Products : Magnesia Carbon Bricks
Manufacturing Location ‐ China
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Key R &D Facilities
X Ray Diffractometer
X R F
Creep testing machines
High Temp furnaces
Hot MOR
Hot stage Microscope
Thermal conductivity ( DIN )
Climate chamberR & D laboratory accredited by NABL in accordance with the standard
ISO/IEO 17025:2005
Key Design Facilities
Customized and comprehensive solutions to customers in energy efficient designs of refractories systems by SIMU – THERM Thermal software
Monitoring of refractories health by Infrared thermo graphic images of the equipment to detect residual thickness and probability of breakout.
Online wear measurement in refractories lined equipment providing safety and reliability of operations.
Development of Engineering Drawing by AutoCAD Mechanical 2016
Solid Models and Flow Simulation in Refractories by Solid Works 2010
Sales Network ‐ India
Sales Offices
Kolkata (West Bengal)
Jamshedpur (Jharkhand)
Vishakhapattanam (Andhra Pradesh)
Bengaluru (Karnataka)
Mumbai (Maharastra)
Belpahar (Odisha)
New Delhi (Delhi)
Direct Sales Network : India, UAE , UK Sales Associates (Distribution network) :Canada, Italy Belgium , Spain , Nigeria , Zambia , Chile , Brazil , Australia , Russia, Kazakhstan, Bangladesh , Pakistan , Taiwan , Indonesia , Thailand , Iran , Turkey
Sales Network ‐ Global
A Significant Player in International Market
19 % of the total Revenue is generated in geographies other than India.
Largest Refractories Exporter of India
CAPEXIL Award Winner 14 times Consecutively
CAPEXIL Top Export AwardManufacturing facilities TRL Krosaki’s world market
Training Exposure ‐ > 8 days / employee / year
Focus on Technical, Managerial & Attitudinal Training
J J Irani Centre of Learning – A citadel of Learning
Refractory Engineering Workshop
Maintenance Training Center
Building a Learning Organisation
Health & Safety
Three Tier Safety Management System
Individual Ownership on Safety
Engineering Solutions to eliminate Hazards
Focus on Behavioral Based Safety
Certified to ISO 45001: 2018
Thrust on Safety while working at customer sites
Reward & Recognition for Safe Acts & Behavior
Safety & Health initiatives recognized at State & National levels
Environment Management
State‐of‐art Effluent Treatment Plant
High efficiency Air Pollution control Equipment
Full‐fledged Environment Monitoring Laboratory
Certified to Manangement system as per ISO 14001:2015
Greenbelt coverage of more than 33% area
Environment Management initiatives recognized at National Level
Mass Plantation Dust Suppression Road Sweeper ESP
ETP
CSR Thrust Areas
Education
Health Care
Drinking Water & Sanitation
Sustainable Livelihood
Ethnicity
Environment
Infrastructure Development
Corporate Social
Responsibility
Sports
Focus Areas
• Sustainable Livelihood• Rural Self Employment Training Institute
• 800 trainees / year; 84% gainfully engaged
• Health and Hygiene • Partner in Total Sanitation Program
•More than 3200 households benefited
• A Smile Train Accredited Organisation• 1294 Cleft lip and palate Cases rectified
• Education• Rural School infrastructure support• Merit‐cum‐Means Scholarship to needy• Free education to poor but meritorious students
Corporate Social Responsibility
Appreciation by our Customers
Excellent Supplier Rating by Tata Steel
Appreciation for Record Performance by ESSAR Steel
Accolades by JSW for Service Excellence
Excellent Supplier Rating PASAR
Excellent Supplier Rating Electrotherm
Appreciation from Vedanta & Balco
Appreciation by our Customers
Accolades
Greenech Environment Award 2014
Golden Peacock Environment Mgt. Awards
2015
Greentech Safety Gold Award 2014
Golden Peacock Occupational
Health & Safety Awards 2012
Golden Peacock Occupational
Health & Safety Awards 2013
ENVIRONEMENT MANAGEMENT
SAFETY & HEALTH
• Indian Chamber of Commerce Occupational Health and Safety Silver Award 2019• Excellence in Customer Service Award 2018 from Indian Refractories Makers Association• Kalinga Safety (Gold) Award for Excellence in Safety 2018• ICC Environment Excellence Award 2018• National Safety Council “Srestha Surakya Puraskar (Silver) Trophy” for the year 2018• Greentech Silver Award for Environment Management 2017
Our core strengths
Organizational StrengthsOur proud lineage – Tata Group & Krosaki Harima Group, Triple bottom line focus –Economic performance, Environmental performance & Societal Performance
Core CompetencyPeople development, Innovation, Product delivery excellence
Key DifferentiatorsUnshakeable Ethics and Values; Employee and Community Welfare; Health, Safety & Environment focus;
Robust backboneState‐of‐the art, technology driven manufacturing facilities; Astute focus on in‐process quality control; Krosaki Harima (KHC) led R&D and Technology Support team
Best Practices Agility in responding to emergency deliveries; Established product Quality and performance at customer`s end ‐ THC, Dolomite , FCP & Trough Castables; Leadership position in the Indian Copper Industry; Large number of satisfied international customers.