Post on 30-Jul-2015
Sustainability, Lean & y,Enterprise Excellence: Profiting from Reductions in WasteProfiting from Reductions in WasteDr. Keivan ZokaeiPartner, S A PartnersPartner, S A Partners
17 October, 2014© S A Partners
Session objectives
1 The food industry is not lean1. The food industry is not lean2. There are huge opportunities for waste reduction
which :which :a) Improves the economic performance of firm and supply
chainchainb) Improves the environmental performance of …
3 D h t ti h t l d 3. Do you have a systematic approach to go lean and green? Opportunities are enormous.
17 October, 2014© S A Partners
Where are we heading?
12Manufacturing Food and drinks
Trend (manufacturing) Trend (food and drinks)
10
Trend (manufacturing) Trend (food and drinks)
8
rn
4
6
Stoc
ktur
Automotive:15To ota 35
2
4S Toyota: 35Dell: 80
0
17 October, 2014© S A Partners
The Leaky Pipeline
Giveaway
Food on the floor
Out of lifeDemand Distortion
Household food waste
Food on the floor
ouse o d ood aste
17 October, 2014© S A Partners
Waste Map
Ready Meal 60.00%87.97%
90 00%
100.00%y
Waste=11.5%40.00%
50.00%Soft Fruit Waste=10.6%
60.00%70.00%
80.00%90.00%
BurgersWaste = 7%
20.00%
30.00%
30.00%40.00%
50.00%Waste 7%
of Life
waste
waste
depo
t
er loss
e aw
ay
waste
waste
packs
dients
ip loss
ec cuts
to dice
10 00%
0.00%
10.00%
fe te ns ss s) s) s) ay off
mp
0.95% 0.00% 4.08% 0.19% 3.63% 3.19%0.00%10.00%
20.00%
fe te ns ss ng ay gs
Out
Quality
age & RDC
Prim
ary
oth e
Give
Line
hangeo
ver
der w
ieght
OOL ingre Dr
y: over spe
wn grade t-10.00%
Out
of L
i
Qua
lity
was
Ret
urn
Dep
ot lo
s
t (Yi
eld
los
2 (Y
ield
los
C (Y
ield
los
ht G
ivea
wa
Writ
e o
Dum
Out
of L
if
ality
was
t
Ret
urn
utio
n Lo
s
Pack
agin
Giv
eaw
a
Blo
od B
ag
Shrin
ka Ch Und
Giveaway
Dow
Last 100 Yards
Q
Line
Rej
ect
Cla
ss 2 QC
Wei
gh
Qua
Dis
trib B
L t 100 d L i ti M f t i t
17 October, 2014© S A Partners
Logistics loss Manufacturing waste Meat cut & pack wasteL
Last 100 yards Logistics Manufacturing wasteLast 100 yards Logistics Manufacturing waste
How to …
Strategy Deployment
• Case study of Tesco
Process Supply Chain Lean & Green
Enterprise
Process Management
• Case study of
Supply Chain Management
• Case study of Enterprise Case study of Toyota
Case study of M&S and MAS
Leadership and Leadership and People Engagement
• Case study of Adnams
17 October, 2014© S A Partners
Case study of Adnams