Post on 21-Sep-2020
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FOOD & RETAIL
Load Carrier Application Guide
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TABLE OF CONTENTS
Company History 4Test & Technology Center 6Full Service for Efficient Logistics Processes 8Roll Carts for Logistics 10 RollTec 12 Roll Bases for Roll Carts 12 RocoTec 13 G2200 13 A-Frame 14 A-Frame light 14 Metal Roll Cart, fixed 14 Parcel Cart (nestable) 15 HD Parcel Cart (nestable) 15 Roll Cart with Wooden Base 15 Roll Cart with Metal Base (lockable) 16 Pick Cart 16Roll Cart Accessories for Logistics 17 Rear Wall for RollTec and RocoTec 17 RollTec Shelves 17 Metal Shelves 17 Fabric Straps 17Dollies 18 Half-Size Dolly 19 Quarter-Size Dolly 19 Wheeled Frame 19ISOTEC® Ergo Insulated Container 20 ISOTEC® Ergo 410 22 ISOTEC® Ergo 600 22 ISOTEC® Ergo 725 22 ISOTEC® Ergo 795 22 ISOTEC® Ergo 900 23 ISOTEC® Ergo 1000 23 ISOTEC® Ergo 1070 23 ISOTEC® Ergo 1170 23Equipment for ISOTEC® Ergo Insulated Container 24ISOTEC® Insulated Container for Perishables Logistics ≥ 0°C 26 ISOTEC® Fresh 725 26 Roll Cart with Thermal Cover 26Accessories for ISOTEC® Insulated Container 27 Shelves for ISOTEC® Ergo 27 Shelves for ISOTEC® Fresh 27 Slide Bars for Eutectic Plates 27 Eutectic Plates 27
Load Carriers for E-Commerce 28 Picking Basket, Stackable & Nestable 30 Multi-Tier Rolling Cart 30 Multilevel Pick Cart 30Roll Carts for Stores -Backroom Management and Replenishment 31 SORS Cart - fixed 33 SORS Cart - pullout 33 Bulk Cart 33 SORS Cart Accessories 34Roll Carts for Stores - Material Handling 35 Shelf Utility Cart 35 Flat Bed Cart 35 U-Boat 60“ 35Carrying Pallets 36 ROLLFIXpallet 37 Roll Cart Carrying Pallet 37System Load Carrier for High Bay Racking 38 System Load Carrier with Wire Mesh Top Frame 39 Picking Load Carrier 39Intainer® 40 Intainer® 41 Top-Intainer® (nestable) 41 Intainer® for BigBags 41Universal Load Carrier 42 VFour-Way Half Pallet 43 K7 Wood Stacking Frame - folding diagonally 43 K7 Wood Stacking Frame - folding in center 43 3626 for Four-Way Half Pallet 44 3625 for Four-Way Pallet with European Pallet Dimensions 44 UIC Wire Container (fixed) 45 Wire Container (collapsible) 45 Shelf Rack (collapsible) 45Metal Racks 46 Post Rack (sliding post) 47 Post Rack (collapsible) 47 Post Rack (removable posts) 47 Post Rack (fixed posts) 47Special Load Carriers 48 Tray 49 Modular Load Carrier (MLC) 49 Drawer Frame 49 Cash Cart 49 Container Management 50
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Operating in 30 countries worldwide
Company locations in Germany (Cham and Altenmarkt), the Czech Republic (Domazlice) and USA (Atlanta); Partners in Spain, Italy, Greece, Russia and China
Sixth-generation family company established in 1829, with 500 employees and annual sales of 75 million euros
GEBHARDT designs and produces industry-specific standard and special solutions made of wood, metal and plastic for transporting and storing industrial and commercial goods.
Partner for Efficient Logistics Processes
Quality assurance testing by our own Test & Technology Center and product safety testing through additional external testing and certification
Market leader in several industry segments – four business units offer high-level industry expertise thanks to their deep under- standing of the processes
Industry: Load Carriers for all industries Food & Retail: Load carriers from production to warehousing to checkout Automotive: Load carriers from production to assembly line Tires & Wheels: Load carriers for all types of tires and wheels
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Numerous customers act as development partners in the food & retail industry:
Innovative full-service partner
All critical steps to increasing value within the company, from the concept to after-market service
High level of added value in-house
Engineering and development: Application engineering, Test & Technology Center Design: CAD measurement technology Production: Laser technology, robot welders Materials: Wood, metal, plastic - everything from a single source Sales: Direct sales with industry specialists Project management: Customer service from the beginning to the end of project
Reliable production processes thanks to state-of-the-art machinery
Manufacture of future-proof products with clearly defined quality standards
Permanent investments in technology and state-of-the-art production facilities
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Product Testing for Improved Quality
OVERVIEW OF BENEFITS TO YOU
+ Quality of load carriers guaranteed
+ Improved safety for your staff
+ Low-risk storage of your goods
+ Safe transportation of your products
+ Compliance with legal directives, standards and regulations
Our products are regularly tested for the following parameters in our in-house Test & Technology Center: service life, product quality, ergonomic handling and occupational safety
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Trouble-free use of load carriers is important not only for the profitability of a company, but also in terms of occupational safety.With our in-house Test & Technology Center, we provide additional safety and reliability in logistics processes and offer customers trustworthy advice on legal regulations and applicable directives related to load carriers.The product and material testing results are summarized in test reports and certificates.
Our Range of Tests
Test example: Stress test on vibrating floor
MECHANICAL TESTS THERMAL TESTS MATERIAL TESTS
Test: • Mimics behavior, found when
carts are transported on a truck or when using in a warehouse with uneven flooring
• Testing of undercarriage (wheel corners) and edges
Test station:Simulation of vibrations
Typical uses: • Roll containers • Insulated containers
Test & Technology Center
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Full Service for Efficient Logistics Processes
GEBHARDT has decades of experience in the development, production and integration of load carriers and provides comprehensive process consulting services to its customers. The company‘s daily business is focused on the development of innovative and integrated concepts. You can rely on GEBHARDT as your partner in assisting you with extensive industry and process knowledge and expertise.
Expertise Ranging from Process Analysis to After Sales Service
4. Development services – concept development, accounting for the technical environment
3. Extensive details with initial technical concepts
2. Preparation and discussion with customer about different approaches
1. Analysis of processes
5. Design implementation of concept, selection of suitable materials
6. Prototype construction and specification
7. Product testing and approval
8. Production in Cham, Altenmarkt and Domazlice (CZ) plants
9. After Sales Service
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STOREDISTRIBUTION
CENTER
PRODUCTION
STOREDISTRIBUTION
CENTER
PRODUCTION
STOREDISTRIBUTION
CENTER
PRODUCTIONFrom Production to Store
Storage in distribution center Picking in distribution center Transportation to store
Production of goods Warehousing and picking Transportation to distribution center or store
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Roll Carts
YOUR BENEFITS AT A GLANCE
+ Potential for staff/handling cost savings compared to conventional pallets
+ Efficient returnable system
+ Transportation without auxiliary equipment
+ Easy and ergonomic handling
+ Tailored specifically to customer requirements
Roll containers are used daily for picking retail products such as food, drugstore items, fabrics, etc. from large distribution centers and transporting these products to sales affiliates. In total, over 6.5 million of our roll carts are used worldwide. The different versions in terms of material, size, load capacity, nesting ability, etc. make it possible to plan processes and the work environment in the best way possible. The roll carts with plastic roll bases can be adapted by color and company imprint to the corporate design.
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Roll Carts
Logistics Cycle for Dry Products from Distribution Center (DC) to Store
Empty container returns to DC
Provide empty containers in DC
Prepare for picking
Picking in DC
Truck loading and unloading
Rack maintenance at store
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Roll Carts for Logistics
RollTec
Effective height: 53.1 in – 66.9 inLoad capacity: 1,102 lb
• Stable roll cart with superior structural stability
• Perfect for use on conveyor systems• Transport without auxiliary equipment• Easy to integrate into your process• Quick loading and unloading of trucks
Standard dimensions: 28.3 in x 32.0 inBase height: 2.5 in Material: HDPE
• Stable roll base with high frame edge and 3 metal reinforcements for maximum stability
• Anti-slip edges• Wheel recesses for vertical stacking• Perfect for use on conveyor systems
Roll bases for roll carts — RollTec roll base
Dimensions: 26.4 in x 32.0 inBase height: 1.9 inMaterial: HDPE
• Stable roll base with 4 metal reinforcements for maximum stability
• Anti-slip edges• Staggered stacking• Perfect for use on conveyor systems
Roll bases for roll carts — Roll base, Swiss measurement
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Roll Carts for Logistics
Overall dimensions on RollTec - base: 31.1 in x 32.0 in Overall dimensions, Swiss measurement - base: 29.1 in x 32.0 in Effective height: 59.8 inLoad capacity: 1,102 lb
• Stack up to 4 RocoTec units without auxiliary equipment• Space-saving for empty container storage and transport• Perfect for use on conveyor systems• Easy to integrate into your process• Quick loading and unloading of trucks
RocoTec
Standard dimensions: 28.3 in x 32.0 inEffective height: 63.0 inLoad capacity: 1,102 lb
• Security for high quality goods• Anti-theft protection thanks to lockable door• Safe, easy handling• Compact design• Easy to clean, maintain and repair
G2200
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Roll Carts for Logistics
Example of dimensions: 23.6 in x 31.5 inEffective height: 34.3 in x 66.9 inSurface: galvanized
• Roll container with metal base plate• Easy handling• Transport without auxiliary equipment• Rugged construction
Example of dimensions: 28.3 in x 32.0 inEffective height, e.g.: 63.0 inSurface: galvanized
• Nestable roll cart for optimum stacking of empty containers• Transport without auxiliary equipment• Easy to integrate into your processes• Quick loading and unloading of trucks• Custom designs available, such as enclosed
Metal Roll Cart, fixed
A-Frame
Example of dimensions: 27.6 in x 31.5 inEffective height, e.g.: 61.8 inSurface: galvanized
• Nestable roll cart• Space-saving for empty container storage and transport• Easy to integrate into your process• Quick loading and unloading of trucks• Easy shelving maintenance
A-Frame light
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Roll Carts for Logistics
Dimensions: 46.8 in x 41.7 in x 79.5 inEffective height: 70.9 inLoad capacity: 880 lbSurface: powder coated
• Nestable roll cart for deliveries between distribution centers and courier, express and parcel service provider depots
• Extremely stable and sturdy construction provided by features such as the wheel fenders
• Optimum stacking of empty carts through nesting
HD Parcel Cart (nestable)
Dimensions: 31.9 in x 30.7 in x 61.0 inEffective height: 53.1 inLoad capacity: 600 lbSurface: powder coated
• Rolling shipping container with wooden roll base and metal side walls
• Metal assembly provides for single material storage within the container
• Fast assembly/dismantling
Roll Cart with Wooden Base
Example of dimensions: 46.8 in x 39.0 in x 77.6 inEffective height: 68.9 inLoad capacity 1,100 lbSurface: powder coated, RAL 5002
• Nestable roll cart for deliveries between distribution centers and courier, express and parcel service provider depots
• Optimum stacking of empty containers through nesting• Reliable brake systems prevent carts from rolling away
when transported by truck and on slopes
Parcel Cart (nestable)
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Roll Carts for Logistics
Example of dimensions: 46.8 in x 31.1 in x 70.9 inEffective height: 62.6 inSurface: galvanized
• All metal, lockable roll cart protects items from theft• Specifically adapted to the products stored thanks to
optional equipment such as shelves, partitions, single or double doors, etc.
• Low investment and maintenance costs
Roll Cart with Metal Base (lockable)
Example of dimensions: 70.2 in x 19.3 in x 71.8 inEffective height: 59.8 inLoad capacity: 660 lbSurface: galvanized
• Roll cage with foldable staircase• Easy to maneuver by 5th wheel (optional)• Variety of equipment: shelf, note holder, clothes rail,
baskets, etc.
Pick Cart
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• Height corresponds to side walls• Width varies depending on roll cart
for standard dimensions• with 3 support beams for 331 lb load capacity• with 5 support beams for 440 lb load capacity• also available in a design to handle roll carts with rear wall
for Swiss measurements• only available to handle 220 lb load capacity
• Customizable for different roll carts
twisted loop, clamp lock and 1 hook (2.6 in); length approx. 39.4 in
• RAL 5010 Gentian Blue• RAL 3020 Traffic Red• RAL 1018 Zinc Yellow
2 wire hooks: 3.1 in each
• Strap length, relaxed: 15.0 in• Stretches up to 31.5 in
Rear Wall for RollTec and RocoTec
RollTec Shelves
Metal Shelves
Textile Straps
Rubber Straps
Roll Cart Accessories for Logistics
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Dollies
YOUR BENEFITS AT A GLANCE
+ Efficient returnable system
+ Transport without extra equipment
+ Easily integrates into typical industrial processes
+ Demonstrable savings in personnel and handling costs
The dolly, or rolling pallet, is the ideal transportation method for goods that are packed in standard, stackable plastic crates. The same is true for packaged beverages, which can be positioned directly on the sales floor with the dolly, and promotional items in standard retail displays. As a rolling system, a dolly can be rolled wherever it is needed without any extra assistance. The high quality HD polyethylene design provides you with a stable, durable load carrier.
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Dollies
Example dimensions: 48.4 in x 32.7 inSurface: powder coated
• Rolling base for easy movement of pallets or containers
• Can be used as pull-out shelf for lower rack level• Perfect hygienic condition for cleaning
Overall dimensions: 23.6 in x 31.5 inLoad capacity: 551 lb
• Ideal for mobile merchandising applications on sales floor
• Proven solution for transporting plastic crates and beverages
• Efficient empty container handling through stacking• Variety of versions with anti-slip edges
Wheeled Frame
Half-Size Dolly
Overall dimensions: 15.7 in x 23.6 inLoad capacity: 551 lb
• Ideal for mobile merchandising applications on sales floor• Proven solution for transporting plastic crates and
beverages• Efficient empty container handling through stacking• Variety of versions available• Version compatible with dollies for pooling systems is
available
Quarter-Size Dolly
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ISOTEC® Ergo Insulated Container
YOUR BENEFITS AT A GLANCE
+ Provides cold chain security
+ Protects goods from damage and soiling
+ Allows combined transportation of goods with different temperature zones in one truck
+ Replaces dry ice with economical eutectic plates
+ Optional use of CO2 snow cooling
The ISOTEC® insulated container line guarantees reliable and efficient transportation of fresh and frozen products from warehouse to sales rack. The models, which vary in volume and load capacity, provide the right solution for any application. Additional accessories such as shelves, fenders or eutectic plates enhance the use of the insulated container.
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ISOTEC® Ergo Insulated Container
Logistics Cycle for Temperature-Controlled Products from DC to Store
Empty container returns to DC
Prepare for picking
Picking in DC
Adding cooling agent
Transportation from DC to store
Rack main-tenance at store
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• Cold chain security• Product integrity• Allows combined transportation of goods with different temperature zones in one truck• Reduced use of dry ice by using eutectic plates
ISOTEC® Ergo 410Overall dimensions: 22.9 in x 31.5 in x 69.0 in Smallest interior dimensions: 16.9 in x 24.6 in x 57.2 in Load capacity: 772 lbBottom section: Wheels, diameter 4 ½ in, PA
ISOTEC® Ergo 600Overall dimensions: 29.5 in x 31.9 in x 68.7 in Smallest interior dimensions: 27.2 in x 25.9 in x 55.7 in Load capacity: 1,102 lbBottom section: Wheels, diameter 4 ½ in, PA
ISOTEC® Ergo 725Overall dimensions: 29.5 in x 37.2 in x 67.7 in Smallest interior dimensions: 23.8 in x 31.8 in x 55.3 in Load capacity: 1,102 lbBottom section: Wheels, diameter 4 ½ in, PA
ISOTEC® Ergo 795Overall dimensions: 29.5 in x 37.2 in x 74.4 in Smallest interior dimensions: 23.8 in x 31.9 in x 61.8 in Load capacity: 1,102 lbBottom section: Wheels, diameter 4 ½ in, PA
ISOTEC® Ergo
Small Container Line
ISOTEC® Ergo Insulated Container
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ISOTEC® Ergo 900Overall dimensions: 31.5 in x 47.2 in x 70.9 in Smallest interior dimensions: 24.1 in x 40.3 in x 56.8 in Load capacity: 1.543 lbBottom section: Pallet
ISOTEC® Ergo 1000Overall dimensions: 31.5 in x 47.2 in x 74.8 in Smallest interior dimensions: 24.1 in x 40.3 in x 61.5 in Load capacity: 1.543 lbBottom section: Pallet
ISOTEC® Ergo 1070Overall dimensions: 31.5 in x 47.2 in x 78.7 in Smallest interior dimensions: 24.1 in x 40.3 in x 66.1 in Load capacity: 1.543 lbBottom section: Pallet
ISOTEC® Ergo 1170Overall dimensions: 31.5 in x 47.2 in x 84.6 in Smallest interior dimensions: 24.1 in x 40.3 in x 72.0 in Load capacity: 1.543 lbBottom section: Pallet
Large Container Line
ISOTEC® Ergo Insulated Container
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• On both sides and on rear wall• High profile for excellent stability• Attached approx. in the center of the walls
Fender
For applying stickers, such as company logo or numbering
Plastic plate• Dimensions: 8.3 in x 5.9 in• Polyethylene, black
Metal plate• Dimensions: 8.3 in x 5.9 in• Surface: galvanized steel
• Dimensions: 9.8 in x 8.3 in• Surface: powder coated, black• For attaching packing lists, etc.
• Analog display• External attachment to door with temperature
probe in interior• Available in Celsius or Fahrenheit scale
• Additional metal handle integrated in door• Makes maneuvering the container easier when
dealing with smaller uneven areas such as low door thresholds
Plates
Transparent Pocket
External Thermometer
Pull and Lift Handle on Door
Equipment for ISOTEC® Ergo Insulated Container
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Equipment for ISOTEC® Ergo Insulated Container
• Secures the Isotec to the truck wall
Cross Brace
• Cooling system, for liquid CO2 (carbon dioxide) is injected under high pressure into plastic container. The CO2 turns to snow and fills the container, evenly spreading the cool medium in the insulated container.
• Excellent system for extended periods of travel• CO2 is easily recharged for repeated use
CO2 snow cooling system
• Analog display• Attached to interior of door• Available in Celsius or Fahrenheit scale
• On both sides and on rear wall• Protects from damage caused by industrial trucks
Interior Thermometer
Bumpers
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Overall dimensions: 27.6 in x 35.1 in x 69.1 inLoad capacity: 551 lbBottom section: Plastic roll base, Swiss measurement
• Security for fresh goods in cold chain• Protects goods from environmental influences• Optimum shipping volume for containers with low weight• Allows combined transportation of goods with different
temperature zones in one truck
• Flexible solution includes roll cart and insulated cover for up to 3 hours of travel
• Additional protection against environmental influences• Cooling with reusable eutectic plates possible• Very little space required for unused insulated covers
ISOTEC® Fresh 725
Roll Cart with Thermal Cover
ISOTEC® Insulated Container for Perishable Logistics ≥ 0°C
Recommended Area of Application for Transportation
Tem
pera
ture
requ
ired
for g
oods
du
ring
tran
spor
t in
ºC
10
0
-10
-20
-300 5 10 15 20
Transport time in hours
Insulated cover ISOTEC Fresh
ISOTEC Ergo
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Accessories for ISOTEC® Insulated Container
Shelf for loads• Galvanized and powder coated• Load capacity: 331 lb
Shelf for eutectic plates• Galvanized and powder coated• Load capacity: 77 lb
Shelf for dry ice• Fluidized bed coating• Load capacity: 26 lb
Shelf for eutectic plates• Galvanized and powder coated• Load capacity: 77 lb
• Galvanized metal plating bolted to inner tub
• Must be designed to fit size of eutectic plates
• Available for ISOTEC® Ergo only
• Plastic enclosure filled with sodium chloride solution (NaCl)• 3 sizes: 18.9 in x 11.0 in x 1.3 in (standard size)
24.4 in x 15.0 in x 1.3 in 15.3 in x 11.6 in x 1.3 in
• Different melting points: -3°C, -18°C, -21°C
Shelves for ISOTEC® Ergo
Shelf for ISOTEC® Fresh
Slide Bars for Eutectic Plates
Eutectic Plates
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Load Carriers for E-Commerce
E-commerce has steadily grown in recent years. The percentage of e-commerce business has more than doubled since 2007 from 2.2% to 5.4% in 2012 and is continuing to grow.
YOUR BENEFITS AT A GLANCE
+ Streamlined product picking in the e-commerce industry
+ Load carriers adapted to order volumes
+ Ideal transportation options for individual packages and containers such as bags and cardboard boxes
+ Perfect for small van deliveries
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Load Carriers for E-Commerce
E-Commerce Process
Items ordered via Internet Order received by food retailer
Items picked in bags or boxes
Collection station Loaded into delivery vehicles according to route
Delivery streamlined for routing to collection stations or delivered directly to end customer.
Order processed electronically and sent to warehouse
End customer
Incoming order processed
Regional warehouse
Transportation
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Overall dimensions: 14.9 in x 23.6 in x 18.9 inLoad capacity: 66 lb
• Front grid can be folded and slid under base
• Tension strap for securing individual bottles
• Nest up to 4 baskets• Ideal for quarter-size dollies
Picking Basket, Stackable & Nestable
Overall dimensions: 23.6 in x 15.7 in x 62.2 inLoad capacity: 220 lb
• Multi-tier cart for picking a variety of goods
• Easy loading and unloading at any level• Tension straps provide extra protection
for goods
Multi-Tier Rolling Cart
Dimensions: 72.2 in x 19.3 in x 74.8 inLoad capacity: 496 lbSurface: galvanized
• Roll cage with foldable staircase• 4 levels for loading • Ideal for use of baskets• Easy to maneuver by 5th wheel (optional)
Multilevel Pick Cart
Load Carriers for E-Commerce
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Roll Carts for Stores
YOUR BENEFITS AT A GLANCE
+ Well organized backroom
+ Fast, efficient rack maintenance
+ High goods availability in sales rack
+ Inventory optimization
The logistics procedures in stores frequently have developed structures with specific spatial conditions. When logistics processes are reorganized, stores are usually ignored. Gebhardt has concentrated intensely on the flow of goods to these stores and has come up with solutions that focus on streamlining the warehouse structure and availability.
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Product Cycle for Dry Products in Stores
Goods received in store warehouse
Store warehouse
Store warehouse
Sales floor
Sales floor
Product cycle between store warehouse and
sales floor
Product cycle between store warehouse and
sales floor
Roll Carts for Stores
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Roll Carts for Stores - Backroom Management and Replenishment
Roll Carts for Stores
Overall dimensions: 28.3 in x 32.0 inEffective height: 53.1 inLoad capacity: 1,102 lb
• Highly efficient shelving process• Reduced product inventory in store warehouse• Store warehouse completely organized by product groups
SORS Cart - fixed
Overall dimensions: 26.3 in x 32.0 inEffective height: 56.9 inLoad capacity: 1,102 lb
• Perfect for storing crates and bulk items• Easily move products within the retail store• Ideal alternative to storage racks in store warehouse
Bulk Cart
Overall dimensions: 28.3 in x 32.0 inEffective height: 53.1 inLoad capacity: 1,102 lb
• Pullout wire trays for easy access to products• Highly efficient shelving process• Reduced product inventory in store warehouse• Store warehouse completely organized by product groups
SORS Cart - pullout
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SORS Cart Accessories
• Hook-in plastic shelf• Load capacity: 220 lb
Bulk Cart Shelf
Tray with low profile edge Load capacity: 220 lb
Flat shelf Load capacity: 220 lb
Shelves for SORS Cart – fixed
Tray with low profile edge Load capacity: 220 lb
Tray with high profile edge Ideal for loose bottles Load capacity: 220 lb
Trays for SORS Cart – pullout
• Fits all trays with a low or high profile edge • Provides side boundaries or subdivides tray
area lengthwise
Tray Divider
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Roll Carts for Stores
Roll Carts for Stores - Material Handling
Dimensions: 45.7 in x 19.8 in x 40.4 inLoad capacity: 820 lbMaterial: aluminum
• All welded and zinc-plated construction• Top shelf height allows for easy stocking• Corner bumpers and rounded edges protect your fixtures
Shelf Utility Cart
Dimensions: 63.0 in x 16.0 in x 61.0 inEffective height: 50.0 inLoad capacity: 1,650 lbSurface: Galvanized or powder coatedPlatform surface: Steel diamond deck
• The six wheel design allows the cart to rotate 360°• Narrow U-Boat platform makes it easy to maneuver through
tight isles• Anti-skid diamond plate steel deck and removable handles
secure merchandise in place• Durable fully welded construction
U-Boat 60“
Dimensions: 55.1 in x 28.6 inLoad capacity: 2,000 lbSurface: powder coated
• All-welded and zinc-plated construction• Nestable for easy storage• Large casters allow for easy movement even when heavily
loaded
Flat Bed Cart
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Carrying Pallets
YOUR BENEFITS AT A GLANCE
+ Superior solutions
+ Trouble-free logistics processes
+ Adaptable to special customer processes
+ Streamlined handling of full and empty containers
+ Use of conveyor systems
Carrying pallets are the ideal tool to help with handling rolling load carriers. They meet rigorous quality standards to provide trouble-free use. Using carrying plates as a transportation and storage aide makes it possible to integrate dollies and roll carts into a wide variety of processes with automated conveyor systems, such as high bay racking systems.
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Transport by truck to DC or store
Return empty containers
Overall dimensions: 31.5 in x 47.2 in x 5.0 inLoad capacity: 1,323 lb
• The ROLLFIXpallet was designed for the safe transportation and deposit of four loaded quarter-size dollies in high bay racking systems.
• Driving the dollies onto the pallet is done using tapered runners without additional equipment.
• The fixed casters on the dollies are held in place by wheel recesses. The weight of the dollies locks them in place during lifting.
• The system pallet is ideal for use on conveyor systems.• Stackable for efficient empty container stacking
ROLLFIXpallet
Carrying Pallets
Overall dimensions: 32.7 in x 55.7 in x 8,0 inLoad capacity: 2,425 lb
• Ability to deposit rolling load carriers, such as roll carts, in high bay racking systems
• Pronounced wheel recesses for secure self-stopping ability• Easy replacement of parts• Available for two different track widths• Can be adapted to customer-specific load carriers
Roll Cart Carrying Pallet
Loading of ROLLFIXpallet with items on dollies
Deposit in high bay racking systems
Retrieval from high bay racking systems
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System Load Carriers for High Bay Racking Systems
YOUR BENEFITS AT A GLANCE
+ Superior hybrid solutions
+ Trouble-free logistics processes
+ Adapted specifically to customer processes
+ Streamlined handling of full and empty containers
System load carriers for automated high bay racking systems are tailored specifically to customer requirements. They meet rigorous quality standards to provide trouble-free use. We subject engineered designs to various material and quality tests in our in-house Test- & Technology Center before they are integrated into customer logistics processes. High quality hybrid solutions are always used in the case of system load carriers for high bay racking systems, where advantage is in combining wood, metal and plastic materials.
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System Load Carriers for High Bay Racking Systems
Dimensions: 53.1 in x 83.1 in x 86.2 inEffective height: 79.5 inLoad capacity: 1,984 lbSurface: powder coated
• Modular system load carriers consisting of base pallet and wire mesh top frame can also be used individually
• Safe deposit of a wide variety of goods prevents interruptions in the storage process
• Time-saving deposit and retrieval processes
Dimensions: 34.6 in x 53.9 in x 90.5 inEffective height: 80.1 inLoad capacity: 2,200 lbMetal surface: powder coated Liner: twinwall sheet
• System load carrier with 3-sided plastic liner for easy picking on pallets
• Prevents items from protruding during picking• Runners with hardwood floor boards help
suppress noise and protect the conveyor systems
System Load Carrier with Wire Mesh Top Frame
Picking Load Carrier
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Intainer®
YOUR BENEFITS AT A GLANCE
+ Extremely stable returnable system
+ Flexible and individual storage arrangement
+ Saves approx. 80% of space in the handling of empty containers
+ Tailored individually to all customer requirements
The Intainer® line offers an excellent way to optimize storage capacity. They can be stacked in a column and their volume can be reduced through nesting. Intainers® consist of a metal frame, which is open at the front. The surfaces of the sides and base can be made of wood, wire mesh or metal. Expansion is also possible using shelving. All models can be moved by forklift on all 4 sides. Depending on your requirement, the base can be constructed of any number of square tubes running lengthwise or edgewise. Enclosed metal or wood decks are also available. When filled, items can be removed from the Intainer® as they would from a rack. They therefore serve as an excellent replacement rack, particularly for seasonal items.
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Intainer®
Dimensions: 43.3 in x 53.1 in x 56.7 inEffective height: 49.2 inLoad capacity: 2,205 lbSurface: powder coated
• Tightly stacking returnable system for storing all types of items
• Items can be stored with or without pallets
• Ideal solution for block stacking or as a replacement rack
Dimensions: 55.1 in x 53.5 in x 94.5 inLoad capacity: 2,200 lbSurface: powder coated
• “Inverted” Intainer® for no-load stacking of two loaded pallets
• Economical solution for doubling the storage area
• Open bottom makes it possible to drive the pallet in at ground level using a lift truck
Dimensions: 47.2 in x 43.3 in x 55.9 inEffective height: 48.4 inLoad capacity: 2,200 lbSurface: powder coated
• Intainer® with top frame for accepting BigBags with four-point mounting
• Easy to set down with forklift• Enables direct feed-in to production
Intainer®
Top-Intainer® (nestable)
Intainer® for BigBags
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Universal Load Carrier
YOUR BENEFITS AT A GLANCE
+ Highly economical
+ Customized load carrier options available
+ Integrates easily into many logistics processes
+ Suitable load carriers available for any purpose
Universal load carriers are used in most branches of industry and in retail as storage and shipping containers or as displays for promotional items in stores. They range from standard half-size pallets to various wood and metal types of stacking frame, to stable wire containers. GEBHARDT also offers many other types and varieties of load carriers. Please contact us for more details.
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Universal Load Carrier
Overall dimensions: 23.6 in x 31.5 in x 6.4 inLoad capacity: 1,323 lb Surface: raised
• Low cost, returnable solution• Ideal for high bay racking and
conveyor systems• Can be used for export• Custom Models
Four-Way Half Pallet
Overall dimensions: 32.3 in x 48.0 in Effective frame height: 7.9 in
• Stacking frame that can be folded diagonally for space-saving storage of empty containers (cover optional)
• Fast assembly and dismantling without extra tools
• Essentially more stable construction than comparable products on the market thanks to proven GEBHARDT modules
• Rough-sawn surface
K7 Wood Stacking Frame - folding diagonally
Overall dimensions: 32.3 in x 48.0 in Effective frame height: 7.9 in
• Stacking frame that can be folded in the center for space-saving storage of empty containers (cover optional)
• Fast assembly and dismantling without extra tools
• Essentially more stable construction than comparable products on the market thanks to proven GEBHARDT modules
• Rough-sawn surface
K7 Wood Stacking Frame - folding in center
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Universal Load Carrier
Overall dimensions: 24.7 in x 31.5 inHeight with pallet: 38.6 inLoad capacity: 1,102 lbStacking frame finish: galvanized
Overall dimensions: 33.0 in x 48.2 inHeight with pallet: 39.4 inLoad capacity: 1,102 lbStacking frame finish: galvanized
3626 for Four-Way Half Pallet
3625 for Four-Way Pallet with European Pallet Dimensions
• Cost-effective, returnable solution• Door on one side for easy loading and unloading, even when stacked• Folds diagonally for optimum stacking of empty containers• System can be used as a sales display
Wire Stacking Frame
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Universal Load Carrier
Overall dimensions: 31.5 in x 47.2 in x 38.2 inLoad capacity: 2,205 lb Surface: powder coated, RAL 7030 Stone Grey
• Container conforms to applicable UIC standard
• Easy loading and unloading using door, even when stacked
• Metal plate on the front side for attached papers
Overall dimensions: 32.5 in x 48.0 in x 37.8 inLoad capacity: 2,205 lb Surface: powder coated, RAL 6002
Leaf Green
• Universal, returnable system with proven GEBHARDT lock bar system
• Container is completely collapsible for efficient stacking of empties
Overall dimensions: 94.5 in x 49.2 in x 81.1 inLoad capacity: 2,205 lbSurface: powder coated, RAL 5002
Ultramarine Blue
• Stackable rack with optional suspension rods for storing various items
• Easy assembly and dismantling in seconds• Space-saving empty container storage thanks
to collapsible side walls
UIC Wire Container (fixed)
Wire Container (collapsible)
Shelf Rack (collapsible)
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Metal Racks
YOUR BENEFITS AT A GLANCE
+ Sturdy and stable returnable systems
+ Durable load carrier
+ Tailored individually to all customer requirements
Metal racks are one of the most important load carriers and can be found everywhere in all industries. They are available in a wide variety of designs. They feature a stable and weather-resistant construction, ensuring years of use in logistics processes. Whether fixed, removable or folding, GEBHARDT metal frames are a reliable partner in all areas.
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Metal Racks
Example dimensions: 47.2 in x 31.5 in x 31.5 in
• Portable stacking post rack for optimum safety of items, such as gearboxes
• Space-saving empty container storage thanks to retractable posts
• Interior structure can be tailored specifically to customer requirements
Example dimensions: 80.7 in x 31.1 in x 42.1 in
• Rack can be used separately with retractable posts
• Stack safely thanks to square base feet• No detached parts when returning with
fewer items
Example dimensions: 57.0 in x 47.2 in x 40.9 in
• Stackable rack for storing pallets, boxes or small containers
• Available options include enclosed wood or metal base for loose items
• Optimum utilization of storage capacity thanks to rigid block stacking
Example dimensions: 57.0 in x 47.2 in x 40.9 in
• Fixed metal rack without detachable parts• All standard industrial trucks can move under
any of the four sides• Guide cone balls with linchpins allow racks to
be stacked safely several units high
Post Rack (sliding posts)
Post Rack (collapsible)
Post Rack (removable posts)
Post Rack (fixed posts)
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Special Load Carriers
YOUR BENEFITS AT A GLANCE
+ Specialty products for customer logistics processes
+ Fully adapted to the specific process
+ Years of experience in special load carrier construction
The GEBHARDT special load carrier can be used in any situation where the standard load carrier reaches its limits. Designed specifically for unique applications, they are tailored down to the finest detail to fit the specific customer process. In-depth industry knowledge and expertise are required particularly for these challenging items and processes. GEBHARDT considers itself to be an industry specialist and has years of experience in special load carrier construction.
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Special Load Carriers
Example dimensions: 98.4 in x 63.0 in x 5.9 in
• Special load carriers for automated conveyor systems for space-saving storage of parts in rack compartments
• Anti-slip deck surface for a wide variety of items• Low assembly height and minimal bowing
under load
Example dimensions: 47.2 in x 31.1 in x 39.0 in
• Modular container construction with separation of exterior and interior container for superior flexibility
• Get a return on your money quickly thanks to reusable base modules and easy replacement of the interior structure
• Different models available, such as pullouts, cantilever arms, folding bases, pocket systems, etc.
Example dimensions: 47.2 in x 39.4 in x 39.4 in
• Extremely heat-resistant frame with removable trays and central locking for security
• Access to individual tiers available at all times
• Drawer height individually selectable
Example dimensions: 42.2 in x 34.6 in x 50.0 in
• Durable returnable shipping container with varying interior structures
• High quality workmanship and superior dimensional accuracy
• Maximum product safety thanks to coated, smooth interior surfaces
Tray
Modular Load Carrier (MLC)
Drawer Frame
Cash Cart
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Container Management
Container management includes planning, control and monitoring of inventory and container movements. The purpose of container management is the availability of load carriers required for production, transport and storage with the fewest number of containers in reserve. Overall, many different partners are involved in the container cycle. Suppliers, logistics service providers, customers and companies need load carriers and share them with each other.To make container management effective, all partners must actively participate in the management process. To minimize costs as well as the number of containers, a high level of transparency is required.
YOUR BENEFITS AT A GLANCE
+ Number of containers can be adjusted to needs
+ A balance between locations is possible
+ Excess quantities can be placed in storage and only used again when the need arises or when replacements are needed. This reduces the need to order new ones.
+ Loss due to theft is noticed quickly. It is possible to determine where the losses occur, thus making it possible to take specific countermeasures.
+ Precise values are set for scrap quantities
+ Procurement of replacements can be made based on the precise values
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Container Management
Ideal areas for barcodes
0 123456 789012
0 123456 789012
• The code consists of parallel bars and gaps of different widths in combination with a series of numbers.
• A barcode label is read by optical scanners.• Barcodes can be attached to all GEBHARDT roll bases and
insulated containers at protected locations.
In case of temperature-controlled logistics, the challenge is to maintain the cold chain. As for government regulations, verification tests are conducted to ensure compliance with temperature requirements. In case of containers, this means that they are equipped with transponders that have integrated temperature sensors, which record temperature data in addition to the standard container management data that can be read after delivery to the store is completed.Please also take a look at the video covering this issue on our website. Source: Bayerische Forschungsstiftung, ForFood project
• Automatic identification and locating using electromagnetic waves.• RFID transponders (tags) have memory that can be written to at
least once and that contains their permanent identity. If multi-write memory is used, additional information can be stored and then also overwritten.
• The RFID tag can store different types of information: product number, owner, date of manufacture, route no., etc.
• Simple tags in the form of stickers can be affixed like barcodes to all GEBHARDT roll bases and insulated containers at protected locations. Tags in plastic casings are either riveted or screwed onto the appropriate location. In the case of insulated containers, they can be foamed in place in the carcass.
Barcode
Temperature Monitoring in Insulated Containers using RFID
RFID = Radio Frequency Identification
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Gebhardt Logistic Solutions Inc.1650 Horizon Parkway Northeast Suite #400Buford, GA 30518
Phone: 678-541-5601Toll Fee: 1-888-WE-ROLL-1E-Mail: info@gebhardt-inc.com www.gebhardt-inc.com
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