Post on 06-Feb-2018
Made in Comau
Flexible
Manufacturing
Solutions Velibor Kilibarda
Director of Global Products and Strategy Development NGAM – August 17, 2016
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About the Speaker
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� Velibor (Boro) Kilibarda has been in the manufacturing and automation industry for over 30 years
� Bachelor’s of Science in Mechanical Engineering from the University of Belgrade
� Various positions include Process Engineer, Launch Manager for Body Assembly projects, Standard Process and Product Development
� Awarded over 35 patents in the USA and abroad for various products, manufacturing methods and assembly systems in the automotive sector
� Current position: Director of Global Products and Strategy Development.
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� Spot, Laser & Arc-welding � Sealing, Drilling & Riveting � Machining, Assembly & Test � Monitoring & Control � Handling & Logistics � Maintenance Services � Consultancy in Manufacturing Process � Project Management � Training & Education
� Member of FCA Group � Comau 2015 Revenue of $2.1B � 2,100+ Engineering Specialists Globally � 2,000+ Manufacturing Specialists Globally
Comau Competencies and Global Network
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Our Innovation Pillars
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EASY TO USE SOLUTIONS
ADDED VALUE MANUFACTURING
SOLUTIONS
HUMAN ROBOT COLLABORATION
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Our Approach: Building Blocks
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PRODUCTS SYSTEMS SOLUTIONS
PRODUCTS SYSTEMS SOLUTIONS
BO
DY
ASSE
MBL
Y
PO
WER
TRAI
N
MAC
HIN
ING
AN
D
ASSE
MBL
Y
An innovative, flexible, production proven manufacturing strategy, that is solution-focused as opposed to component-driven and is continuously evolving. ComauFlex
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� Unique Design
� Unique Layout
� Engineered to produce specific products
� Engineered around the needs of those products
� Customized to specific facility (site)
Traditional Automotive Factory
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Engineered Factory
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Traditional Factory Engineered Factory
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� A modular manufacturing system for all mainlines and major subs
� Straight line sequential operation for all significant assemblies
� Manufacturing system with greater independence from the vehicle design
� Common manufacturing solution for different commodities (Subs, UB, BS, BF, BC)
� Accommodates different vehicle cube sizes in the same line
� Fully integrated logistics solution & traffic free automation zone
� Separation of direct and indirect labor
� Reduced delivery, installation and commissioning time
� Adaptable for systems that utilize advanced materials and joining processes
ComauFlex Key Drivers
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VersaRoll BRIC
Basic Robot Integrated Configuration
VersaPallet BRIC
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Modularity – Basic Robot Integrated Construction
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Modularity – Basic Robot Integrated Construction
Property of Comau - Duplication prohibited Made in Comau
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Modularity – Basic Robot Integrated Construction
Property of Comau - Duplication prohibited Made in Comau
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Modularity – Basic Robot Integrated Construction
Property of Comau - Duplication prohibited Made in Comau
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Modularity – Basic Robot Integrated Construction
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Forklift Free Environment
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Separation of Labor
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Integrated Logistics
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Reduced Commissioning Time
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Pre-commissioned Elements � Tooling try out prior to delivery � Services, Robots and Controls integrated
into B.R.I.C. and commissioned prior to delivery.
� B.R.I.C. Delivered as an completed unit � Defined positions for Robots enabler for
Off Line Program � Modular controls architecture enabler for
Virtual Commissioning � Joining technology functionally
commissioned at Supplier
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Material and Joining Flexibility
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� RSW � SPR Rivet � FDS � Rivtac � Clinching � Piercing � CMT (Mig) � Laser Welding � MH (Pedestal) � Adhesive / Sealant � Studding � Future technology?
Technology Tray � Standard Module � Integrated into B.R.I.C. � Plug and Play � Interchangeable
?
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Material and Joining Flexibility
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Future - Factory Transformation Backbone
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Digital Factory & Internet of Things
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Collaborative Robots – Comau Vision
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Comau is developing
Collaborative Industrial Applications
Key Objectives:
• HIGH PAYLOAD • LOW CYCLETIME • SAFE ROBOTS • SAFE TOOLS • CELL AWARENESS
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Collaborative Robots Unveiled at Automatica 2016
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Made in Comau
Via Rivalta, 30 - 10095 Grugliasco - Torino ITALY - www.comau.com
Thank You