Post on 09-Apr-2022
P.O. BOX 264334 TEL: +27 (016) 422 9955 THREE RIVERS. RSA. 1935. FAX: +27 (016) 422 9991 9A TELFORD STEET CELL: +27(0) 82 774 3632 DUNCANVILLE E-MAIL: info@deltaref.com VEREENIGING. RSA. 1930 Website: www.deltaref.com
Product Brochures
Fiber Crete® Composite castables ustry
Fiber Crete® Composite castables
Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 Page 2 of 10
Introduction to Fiber Crete® Composite castables
Background We at Delta Refractories® have developed the Fiber Crete® range of castables for a very specific reason: our clients needed a very strong castable with extreme thermal shock resistance properties. These castables find application in the industries where normal castables and bricks are failing due to a lack of sufficient thermal shock resistance properties and not enough mechanical strength at low, intermediate and high temperatures. Product Information The Fiber Crete® range of products are all composites of stainless steel and a ceramic matrix. The stainless steel needles provide the thermal shock resistance and the ceramic matrix acts as the binder system. The composition of the ceramic binder system and the grade and percentage stainless steel needles are parameters, which form part of product design in order to meet the specific needs of the end user. When we design the ceramic matrix, we may incorporate minerals and materials such as spinel, tabular alumina, corundum, fused alumina, andalusite, SiC, zircon, zirconia, green chrome oxide, magnesia and others. The selection is of raw materials is influenced by the chemical and physical properties we aim to engineer into the final product. The same selection criteria are applied when selecting the grade and percentage stainless steel needles. Please contact our technical department for more information regarding the products and their properties as well as prices. These products are only supplied and sold as precast shapes. In order to make the precast, we require end user supplied drawings. Our Engineers will make CAD drawings and after client approval, we can make moulds for the precast shapes. Below we list a few products we have designed and sold during the past few years.
Brand name Description Delta Fiber Crete® 200 Tabular alumina based Delta Fiber Crete® 202 Aluminium metal resistant Delta Fiber Crete® 203 Spinel based Delta Fiber Crete® 204 Alkali resistant Delta Fiber Crete® 206 Tabular alumina and zirconia based Delta Fiber Crete® 207 Tabular alumina and zircon based Delta Fiber Crete® 209 Tabular alumina and zirconia based Delta Fiber Crete® 210 Tabular alumina and green chrome oxide based Delta Fiber Crete® 211 Tabular alumina and silicon carbide based
Fiber Crete® Composite castables
Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 Page 3 of 10
Transfer ladle pouring
Fiber Crete® Composite castables
Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 Page 4 of 10
Casting ladle lip ring blocks
MATERIAL:
5
DATE:
1 2 3 4 5 6
1 2 3 4 6
A
B
C
D
E
A
B
C
D
E
4REVISION No: TITLE:L. GREEFF
10/07/2013
TRANSFER LADLE LIP RING - SECOND TRIALDRAWING No:
VOLUME:
MASS:DENSITY:
3200 kg/m^3 318.016 kg
CLIENT REF NO:
07240/13
NA
CLIENT:
ARCELORMITTAL NC
THIRD ANGLEPROJECTION
REVISIONS: NA
DRAWN BY:
NOT APPROVED FORMANUFACTURE UNLESS SIGNED
DATE SIGNATURE
23402546
R2000
R1840
R16
88
R17
58
100
60
135 10
0
80
312 1608270
80
OD 30MMID 20MM
100100
DETAIL OF SOCKET FOR BOLTS
DETAIL OF LIFTING RINGS
70
270
75
DELTA FIBER CRETE 200
0.09938 m^3
Fiber Crete® Composite castables
Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 Page 5 of 10
Tundish corner pieces
Material:
5
Date:
1
DO NOT SCALE IF IN DOUBT ASK
2 3 4 5 6
1 2 3 4 6
A
B
C
D
E
A
B
C
D
E Delta Fibre Crete 200
1Scale: Revision No:
Drawn By:
Title:1:10
L. Greeff
30/11/2011
Fiber Crete 5 Degree Insert for V1 & V2, Tundish CornersDrawing No:
Volume:
Mass: Density:3200.000 kg/m^3217.274 kg
0.06790 m^3Client Ref No:
044/1/11
NA
Client:ArcelorMittal - Vanderbijlpark
1090
70200
150
6027
0
150
180
300
5°
THIRD ANGLEPROJECTION
60
Revision:01 - Dimension02 - Dimension
01
788
02
150
Fiber Crete® Composite castables
Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 Page 6 of 10
Torpedo slag stopper
5
Date:
1
DO NOT SCALE PROJECTION IF IN DOUBT ASK
2 3 4 5 6
1 2 3 4 6
A
B
C
D
E
A
B
C
D
E 1
Scale:
Revision No:
Drawn By:
Title:1:25
L. Greeff
18/10/2011
Torpedo Slag RetainerDrawing No:
Client Ref No:
032/1/11
V0014-0020-0509.001
Client:ArcelorMittal Vanderbijlpark
43
ItemNumber
Material Quantity Volume Mass (Item) Mass(Quantity)
Density
3 Delta FibreCrete 200
1 0.06643 m^3 212.573 kg 212.573 kg 3200.000 kg/m^3
4 Delta Cast415
2 0.01947 m^3 51.601 kg 103.201 kg 2650.000 kg/m^3
900
700 700400
76,1
203
42,16
760
1057
O 203
O 20301
Rev:01 Diameter
02
02 Material
42,16
Fiber Crete® Composite castables
Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 Page 7 of 10
EAF Lauders
Fiber Crete® Composite castables
Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 Page 8 of 10
Copper launder bend
Fiber Crete® Composite castables
Delta Refractories (Pty) Ltd Telephone Website 9a Telford Street +27 16 422 9955 www.deltaref.com Vereeniging, South Africa Revised: 2018/10/31 Page 9 of 10
Slag scrapers
MATERIAL:
5
DATE:
1 2 3 4 5 6
1 2 3 4 6
A
B
C
D
E
A
B
C
D
E
DELTA FIBER CRETE 200
7REVISION No: TITLE:L. GREEFF
25/06/2013
DESLAGGING BLADE - DELTA CONCEPTDRAWING No:
VOLUME:
MASS:DENSITY:
3200 kg/m^3 93.518 kg
0.02922 m^3CLIENT REF NO:
114/7/13
NA
CLIENT:
ARCELORMITTAL VANDERBIJL
THIRD ANGLEPROJECTION
REVISIONS: NA
DRAWN BY:
NOT APPROVED FORMANUFACTURE UNLESS SIGNED
DATE SIGNATURE
270
700
770
770
300
160
130
185
O30
70
70
270
300
700
DELTA
REFR
AC
TOR
IES (PTY) LTD
.R
evised:
Description
Rem
arksM
ax temp
° CSiO
2 A
l2 O3
CaO
+ M
gOC
r2 O3
ZrO2
SiCO
thersC
CS M
pa 110C
BD
g/cm3
Delta Fiber C
rete® 200
Tabular alumina based
1200>90
<10>120
3.2D
elta Fiber Crete
® 201Andalusite based
1200<30
<80<20
>120>2.9
Delta Fiber C
rete® 202
Aluminium
metal resistant
1200<20
<70<10
<10>120
3.2D
elta Fiber Crete
® 203Spinel based
1200>80
<20>120
3.2D
elta Fiber Crete
® 204Alkali resistant
1200<70
>30>120
>2.6D
elta Fiber Crete
® 206Tabular alum
ina and zirconia based1200
>70<30
>3>120
3.2D
elta Fiber Crete
® 207Tabular alum
ina and zircon based1200
<20>70
<30>3
>1203.2
Delta Fiber C
rete® 208
Tabular alumina and m
agnesia based1200
>70<30
>1203.2
Delta Fiber C
rete® 209
Tabular alumina and zirconia based
1200>70
<30>3
>1203.2
Delta Fiber C
rete® 210
Tabular alumina and green chrom
e oxide based1200
>70<30
>3>140
3.2
Delta Fiber C
rete® 211
Tabular alumina and silicon carbide based
1200>30
<10<60
>1002.9
Product(datasheet(for(Delta(Fiber(Crete®(Composite(Castables
2013/08/05