Post on 29-May-2015
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
PRESENTATION ON MATERIAL HANDLING
Presented to: AUROBINDO PHARMA LTD.
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Process Application : Handling of METFORMIN Product
Product Bulk density 0.5 -0.6 gm/cc
Comparison
Rigid IBC Flexible IBC (FIBC)
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
OFFCENTERED RIGID IBC
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Rigid IBC with Sterivalve PNEUMATIC VIBRATOR
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
•Above vibrators with are “SELF-LOCKING” type with the help of Pneumatic pressure of 4 to 6 kg/cm2.
•System not only facilitates quick mounting / dismantling but also enables easy regulations of vibrations; further noise factor is extremely less in comparison to electro magnetic units.
•Avoids Tapping on bins and accelerates smooth flow/discharge of the material
•Requirement of air pressure 6 kg/cm2, Qty approx ½ to 1 CFM.
ADVATAGES OF PNEUMATIC VIBRATOR (Product of Sterivalve Italy)
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Lump / Bridge Breaker system for Rigid IBC:
Working Principle: Principle of magnetism. Magnetic masses, located in theinternal and external belt of the IBC, provide a substantial tangential force for the actuation. Design conceived to improve the descent of non free flowing product and it is designed to break eventual lumps and bridges and thus simplify the gravitational flow of the product.
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Lump / Bridge Breaker system for Rigid IBC:
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
TOP VIEW
LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
The system is composed of following items.
1.Handle in AISI3042.Screw TSI M8 X16 in A23.Light support bushing loaded with graphite.4.Bridge breaker support in stainless steel AISI3045.Bridge breaker shaft in stainless steel AISI 3166.Clamp TC 1” ½ in AISI 3167.Support in AISI 3168. Bridge breaker in AISI 316L9.Teflon spherical bushing10.Light support bushing loaded with graphite11.Teflon bushing12.Earthing terminal in A213.Support O-ring14.Spring plunger M4 inox
LUMP / BRIDGE BREAKER SYSYTEM
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
•Expensive handling technology
Rigid IBC Handling
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
• Expensive Material Handling Technology
• Difficultly in discharging of dense(heavy ) materials
• Clogging of the Discharge especially for wet cake materials
• Containment /Dust Free operation not possible• Open system during preparing and removal after discharge• • Cleaning & Validation Cost involved
• Logistics
Empty IBC consumes sizable storage area
Rigid IBC Handling
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Flexible
Handling
Solution
through FIBC
FIBC From HECHT Technologie GmbH
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
+Bringing Innovation in Powder Handling Technologie
TEAM
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
- Cleaning requirements!
- Product requirements!
- Capacity requirements!
- Shape requirements!
-Maintenance requirements!
- Containment requirements!
Why flexible handling/diposable technology
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
FIBC (Smart Drum / Mini Bag)
Inlet neck with shaped liner inlet
Outlet neckshaped liner inlet
Loops for easy handling
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
SHAPE VARIANTS- Flexibility
VARIANTS
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
• Reliable Material Discharge• Dust Free operation•Discharge of heavy flowing materials and wet cake materials is ensured•Discharge of super bags and small bags by using the same equipment possible•LDPE Inner Liner Anti-Static complying FDA norms•Space Saving Equipment•Lower costs of consumables•Low cost of equipment•Simple handling•No cleaning/validation costs
Inherent Advantages of FIBCTechnology
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Rigid Systems as IBC‘s
Flexible Systemsas FIBC‘s, Disposable Transfer Systems
Installations
Source: Hecht Technologie GmbH
Cost effectiveness Data of FIBC over Rigid/IPC Bins Ref.: Pharmaceutical and API-Production - Europe
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Rigid Systemsas IBC‘s
Flexible Systemsas FIBC‘s, Disposable Transfer Systems
Installations
Source: Hecht Technologie GmbH
Pharmaceutical Production - Europe
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Rigid - Systemsas IBC‘s
Flexible – Systems as FIBC‘s, Disposable Transfer Systems
Installations
Source: Hecht Technologie GmbH
API-Production - Europe
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Rigid conveying/ containment IBC’s with mechanical containment/ transfer system
Flexible conveying/ containment FIBC with connecting technology for FIBC Bin (optional)
Flexible Conveying / Containment reduce InvestmentProduction (Multi Purpose)
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Rigid Systems
Flexible Systems
Cleaning Maintenance Qualification and Requalification Consumables
Investment cost
Life Cycle Cost
Source: Hecht Technologie GmbH
Life Cycle Cost
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Cost of Cleaning Requalification Consumables Spares per product change per unit
Life Cycle Cost
Source: Hecht Technologie GmbH
IBC‘s verses FIBC‘s OEL < 5µg/m³
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Filling LBK Discharge LAS
Mini Bag-Technology
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Mobile column lift
Chain hoist handling
Mini Bag-Technology
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
FIBC connecting Fixing the primary liner to Downstream Equipment
Sili Hose
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Closing tools and Clips
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Cloosing tool with case
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
FIBC In Use with DOUBLE CONE BLENDER
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
FIBC Application:
The installation
Lifting and Pivoting Column
Loading Platform for FIBC Frame
Active Product Transfer Containment Isolator
Agitation Unit
20 Conical FIBCs
2 FIBC Loading Frames
Operating platform
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
HECHT FIBC WITH RMG & FBD IN GRANULATION AREA
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Tablett press discharge with Hecht continuous liner technology
MACHINES • SYSTEME • IDEAS
Training Hecht 2008
THE WORLD OF BULK SOLIDS HANDLING
Attention
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