Post on 14-Jun-2019
FAM 10-P FAM 10/15-P
FluidAqua Mobil
Operating and Maintenance Instructions
English (translation of original operating instructions)
Document No.: 4052078
Imprint
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Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone: +49 (0) 6897 509 01
Fax: +49 (0) 6897 509 9046
E-Mail: filtersystems@hydac.com
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: +49 (0) 6897 509 1511
Fax: +49 (0) 6897 509 1394
E-Mail: guenter.harge@hydac.com
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are subject to change without notice.
Contents
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Contents
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Contents ........................................................................................................3
Preface...........................................................................................................7
Technical Support........................................................................................7
Modifications to the Product ........................................................................7
Warranty ......................................................................................................7
Using the documentation .............................................................................8
Safety Information ........................................................................................9
Hazard symbols...........................................................................................9
Signal words and their meaning in the safety information and instructions ................................................................................................10
Structure of the safety information and instructions...................................11
Observe regulatory information .................................................................11
Proper/Designated Use .............................................................................12
Improper Use or Use Deviating from Intended Use ...................................13
Qualifications of personnel / target group ..................................................14
Wear suitable clothing ...............................................................................15
Stoppage in an emergency (EMERGENCY STOP)...................................15
Unpacking the FAM ....................................................................................15
Transporting the FAM.................................................................................16
Fork lift.......................................................................................................16
Crane.........................................................................................................17
Rail / Truck ................................................................................................17
Decoding the model code label .................................................................18
Checking the scope of delivery .................................................................20
FAM Description .........................................................................................21
FAM Versions ............................................................................................21
Technical specifications.............................................................................22
FAM system components ..........................................................................23
Dimensions..................................................................................................25
Stationary version......................................................................................25
Contents
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Mobile version ...........................................................................................26
Hydraulic diagram.......................................................................................27
Function description ..................................................................................29
Possible Applications of the FAM ..............................................................31
Cleaning in Bypass Flow ...........................................................................31
Purifying and transferring by pumping .......................................................31
FAM Set-up and Connection......................................................................32
Setting up the FAM....................................................................................32
Connection overview .................................................................................33
Notes on pipes / hosing .............................................................................34
Connecting the inlet (IN).........................................................................36
Connect outlet (OUT) .............................................................................36
Preparing the Vacuum Pump.....................................................................37
Filling rotary vane vacuum pump ........................................................38
Check the fill level on the condensate separator.................................38
Electrical connection of the FAM ...............................................................39
Check direction of rotation......................................................................40
Operating Elements on the FAM................................................................41
Starting up the FAM....................................................................................42
Switching on the FAM................................................................................43
Setting the pressure in the vacuum column...............................................44
Shutting off the FAM...................................................................................46
Control panel basic (SIMATIC PANEL) .....................................................47
Overview of operating modes and abbreviations.......................................48
Overview of menu structure.......................................................................49
Changing / entering values ........................................................................51
Menu1........................................................................................................52
Start screen............................................................................................53
RH+P (relative humidity + pressure) ......................................................54
T (Temperature) .....................................................................................55
Selection Contamination (CONT.) ..........................................................56
Operating Mode - OM................................................................................57
Operating modes - Brief overview / Brief description..............................58
Operating mode - Dewater to / Filter to......................................................61
Operating mode – MANU ..........................................................................62
Operating mode - MANU – OPERATOR (MANU1) ................................62
Contents
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Operating mode - MANU - OPERATOR (MANU2).................................63
Operating mode - MANU - OPERATOR (MANU3).................................63
Operating mode - MANU - OPERATOR (MANU4).................................64
Operating mode - SETTINGS (SET) .........................................................65
Set units .................................................................................................65
Set temperature......................................................................................66
Set pressure...........................................................................................66
Menu2........................................................................................................67
Set (repeat testing interval) times...........................................................68
Read operating-hours counter................................................................68
Reset safety thermostat on the heater.......................................................69
Performing Maintenance ............................................................................70
Function testing of the fault indicator lamp ................................................73
Change Air filter.........................................................................................73
Checking the AquaSensor .........................................................................73
Change the active carbon filter cartridge ...................................................74
Performing maintenance on the condensate separator .............................75
Changing the filter element on the condensate separator ......................76
Checking the fill level on the condensate separator ...............................76
Filling the condensate separator ............................................................76
Cleaning the suction strainer .....................................................................77
Rotary vane vacuum pump components ...................................................78
Performing an oil change .......................................................................79
Replacing the Air De-oiling Element.......................................................80
Replacing the filter element on the fluid filter .............................................81
Testing the Float Switch in the Oil Pan......................................................86
Checking the settings on the heater (optional) ..........................................86
Error messages / Troubleshooting............................................................87
1. CS+pump switched off. CS fault. Start 10 new attempts with Reset! ........................................................................................................88
2. Flow at FAM inlet has been too low for 5 minutes. Check the FAM inlet. ..................................................................................................89
3. FAM outlet is blocked ............................................................................90
4. Error, float switch of rotary vane vacuum pump at fill level Min. / fill level Overflow........................................................................................91
5. / 6. Error, float switch of vacuum column at fill level Max and/or fill level Overflow........................................................................................92
11. / 12. / 14. / 15. Cable break .................................................................93
16. No defined value from CS....................................................................95
Contents
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17. No measured value from CS. Check for flow.......................................96
18. / 19. / 20. / 21. / 22. Motor protection switch Qx has tripped................97
23. Oil filter contaminated -> replace oil filter.............................................99
24. Oil tank of rotary vane vacuum pump is empty -> refill oil .................100
25. Oil tank of rotary vane vacuum pump is too full -> drain oil ...............101
26. Heater safety thermostat triggered ....................................................102
27. Fuse F2 has tripped...........................................................................104
28. Heater fuse has tripped .....................................................................105
29. Check phase sequence .....................................................................107
30. Malfunction CS flow too low...............................................................109
31. Fault, CS device error........................................................................109
32. Dry-running Evacuation Pump...........................................................110
33. Vacuum column overflow -> drain vacuum column and troubleshoot cause ..................................................................................111
34. Oil pan too full -> drain oil pan and seal leak.....................................113
37. Saturation oil >= 90%. Measurement with CS 1xxx not possible! ..................................................................................................114
Spare parts ................................................................................................115
FAM.........................................................................................................115
Fluid filter (OLF 5)....................................................................................115
Vacuum pump .........................................................................................115
Active carbon filter ...................................................................................115
Condensate separator .............................................................................115
Contact / Service.......................................................................................116
Taking the unit out of operation ..............................................................117
Disposing of the unit ................................................................................117
Technical details .......................................................................................118
Model Code................................................................................................119
EU Declaration of Conformity ..................................................................120
Index ..........................................................................................................120
Preface
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Preface
These operating instructions were made to the best of our knowledge. Nevertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in. Therefore please understand that in the absence of any provisions to the contrary hereinafter our warranty and liability – for any legal reasons whatsoever – are excluded in respect of the information in these operating instructions. In particular, we shall not be liable for lost profit or other financial loss. This exclusion of liability does not apply in cases of intent and gross negligence. Moreover, it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed, nor in cases of culpable harm to life, physical injury and damage to health. If we negligently breach any material contractual obligation, our liability shall be limited to foreseeable damage. Claims due to Product Liability shall remain unaffected.
Technical Support If you have any questions, suggestions, or encounter any problems of a technical nature, please don't hesitate to contact us. When contacting us, please always include the model/type designation and article no. of the product:
Fax: +49 (0) 6897 / 509 - 9046
E-Mail: filtersystems@hydac.com
Modifications to the Product We would like to point out that changes to the product (e.g. purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient.
When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative.
Please notify us immediately of any modifications made to the product whether by you or a third party.
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GmbH.
You'll find this under www.hydac.com -> General terms and conditions.
Preface
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Using the documentation
Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.
WHAT do you want to know?
I determine which topic I am looking for.
WHERE can I find the information I’m looking for?
The document has a table of contents at the beginning. I select the chapter I'm looking for and the corresponding page number.
deHYDAC Filtertechnik GmbHBeWa 123456a de
Seite x
Produkt / Kapitel
200x-xx-xx
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.
Chapter description
Page number
Edition date
Document language Documentation no.with Index /
File name
Safety Information
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Safety Information
The unit was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements.
Any residual hazards are indicated by safety information and instructions and are described in the operating instructions.
Observe all safety and warning instructions attached to the unit. They must always be complete and legible.
Do not operate the unit unless all the safety devices are present.
Secure the hazardous areas which may arise between the unit and other equipment.
Maintain the unit inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next inspection.
Hazard symbols
These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment.
Observe these instructions and act with particular caution in such cases.
Pass all safety information and instructions on to other users.
General hazard
Danger due to electrical voltage / current
Exposed electrical components
Danger of electrical shock
Danger due to operating pressure
Safety Information
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Risk of burns due to hot surfaces
Substances that are health hazards or irritants
Signal words and their meaning in the safety information and instructions
DANGER DANGER indicates a danger with a high risk and which will lead to death or serious injury if not avoided.
WARNING WARNING indicates a danger with a medium risk and which can lead to death or serious injury if not avoided.
CAUTION CAUTION indicates a danger with a low risk and which can lead to minor injury if not avoided.
NOTICE NOTICE indicates a danger which will lead to damage to property if not avoided.
Safety Information
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Structure of the safety information and instructions
All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger.
Warning instructions listed before an activity are laid out as follows:
SIGNAL WORD
Type and source of danger
Consequence of the danger
HAZARD SYMBOL
► Measures to avert danger
Observe regulatory information
Observe the following regulatory information and guidelines:
Legal and local regulations for accident prevention.
Legal and local regulations for environmental protection.
Country-specific regulations, organization-specific regulations.
Safety Information
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Proper/Designated Use
Use the unit only for the application described in the following.
The FAM is for dewatering, filtering and degassing hydraulic and lubricating oils. In addition, it removes free water, emulsified water and a large percentage of the water found in solution.
Proper or designated use of the product extends to the following:
observing all instructions contained in these operating instructions.
performing inspection and maintenance work.
NOTICE
Impermissible operating conditions
The unit will be damaged
► Only use the powerpack in conjunction with Aviation, phosphoric ester, e.g., Skydol® or Hyjet®.
► Do not use the FAM together with water or emulsions with high water content, which can damage the pumps through low lubricating action.
► Only use operating media that are not aggressive to the materials of the unit.
Safety Information
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Improper Use or Use Deviating from Intended Use
DANGER
Danger due to unanticipated use of the unit
Bodily injury and damage to property will result when operated improperly.
► Never operate the unit in potentially explosive atmospheres.
► The unit is only to be used with permissible media.
NOTICE
Impermissible operating conditions
The unit will be damaged
► The unit may be used only in connection with the media mentioned below.
Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The risk is borne exclusively by the machine owner.
Improper use may result in hazards and/or will damage the unit. Examples of improper use:
Operation in potentially explosive atmospheres.
Operation with a non-approved medium.
Operation under non-approved operational conditions.
Operation when the safety devices are defective.
Modifications to the power unit made by the user or purchaser.
Inadequate monitoring of parts that are subject to wear and tear.
Improperly performed repair work.
Safety Information
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Qualifications of personnel / target group
Persons who work on the power unit must be aware of the associated hazards when using the power unit.
Operating and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work.
The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel.
These operating instructions are intended for:
Operating personnel: such persons have been instructed in power unit operation and are aware of potential hazards due to improper use.
Specialist personnel: such persons with corresponding specialist training and several years work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards.
Activity Person Knowledge
Transport / storage Forwarding agent
Specialist personnel
Proof of knowledge of cargo securing instructions
Safe handling/operation of hoisting and lifting equipment
Hydraulic / electrical installation,
first commissioning,
maintenance,
troubleshooting,
repair,
decommissioning,
Disassembly
Specialist personnel
Safe handling/use of tools
Fitting and connection of hydraulic lines and connections
Fitting and connection of electrical lines, electrical machinery, sockets, etc.
Checking the phase sequence
Product-specific knowledge
Operation
Operations control
Specialist personnel
Product-specific knowledge
Knowledge about how to handle operating media.
Knowledge about contamination due to solids and water
Disposal Specialist personnel
Proper and environmentally-friendly disposal of materials and substances
Decontamination of contaminants
Knowledge with regard to recycling
Unpacking the FAM
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Wear suitable clothing
Loosely worn clothing increases the danger of getting caught or wound up in rotating parts and the danger of getting snagged on projecting parts. You can be severely injured or killed.
Wear close-fitting clothing.
Do not wear any rings, chains or any other jewelry.
Wear work safety shoes.
Stoppage in an emergency (EMERGENCY STOP)
In the event of an emergency, turn the main switch by 90° in a counter-clockwise direction to shut down the entire unit. The entire unit downstream of this switch is voltage-free and depressurized.
Normal pressure is restored in the vacuum column after approx. 1 minute.
Unpacking the FAM
Before delivery, the FAM is inspected for leaks and proper functioning at the factory, then carefully packed for shipment.
When receiving and unpacking the unit, check it for damage in transit. Dispose of the packaging material in an environmentally friendly manner.
Transporting the FAM
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Transporting the FAM
CAUTION
High empty weight (≈ 300 kg, depending on the version)
Danger of bodily injury
► Use at least 2 persons to shift the FAM.
NOTICE
Using components for pushing/pulling
The unit will be damaged.
► Never use the components to push or pull the unit.
► Use only the grips provided for shifting.
Drain the unit completely before transport. Seal off the inlets and/or outlets.
Shift the FAM manually using the rollers. When doing so, use only the grips provided on the FAM frame for pushing.
Before shifting the unit, make sure to release the hand brake on the steering rollers.
Once the FAM is in its new position, actuate the hand brake on the steering rollers.
Fork lift
Use the lift eyes when transporting the unit with a forklift.
Transporting the FAM
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Crane
The unit has four eyelets on the frame for fastening lifting accessories.
NOTICE
Unsuitable lifting accessories
The unit will be damaged / Components will be damaged / destroyed
► Use only suitable lifting accessories to raise or lash the unit.
► Take care to ensure that the lifting accessories do not cause any pressures to be brought to bear against the components on the unit.
Rail / Truck
For transport by rail or truck, supports must be placed under the mobile unit so that the rollers are subjected to no load pressure.
The unit is to be secured with suitable belts.
Decoding the model code label
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Decoding the model code label
Details for identifying the filtration unit can be found on the name plates on the unit and the components.
Decoding the model code label
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Item -> Description
(1) -> Power unit type label
(2) -> The name plate for the electro-cabinet is located on the inside
(3) -> Type label for the evacuation pump's electric motor
(4) -> Filtration unit electric motor name plate
(5) -> Type label for the vacuum pump
(6) -> Model code; for details, see page 119
The following information can be found on the name plate of the unit:
Row -> Description
Part No. -> Part number
S/N -> Serial number / year of production
Power -> Power consumption
Voltage/Grid -> Voltage / power supply
Frequency -> Frequency
Current -> Current consumption
Protection Class -> Protection class, electrical
Pressure max. -> Operating pressure, maximum
Pressure IN -> Maximum permissible pressure at IN port
Pressure OUT -> Maximum permissible pressure at OUT port
Weight -> Empty weight
Flow rate -> Flow rate
Temp. Oil -> Permissible oil temperature range
Temp. Amb. -> Permitted ambient temperature range
Visc range -> Permissible operating viscosity range
Checking the scope of delivery
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Checking the scope of delivery
Upon receiving the FAM check it for any damage in transit. The FAM may not be set up and installed unless it is in perfect order. Any damage in transit is to be reported to the forwarding agent or the department in charge immediately; the unit may not be commissioned until this damage is properly remedied.
The following items are supplied:
Qty Designation
1 FluidAqua Mobil
1
Technical Documentation, const. of:
- Operating and maintenance instructions - Electrical wiring diagram - Test protocol - Manufacturer's declaration / Declaration of conformity
- Vacuum pump oil, 1 liter
1 Four-sided hollow socket key, 6 mm
FAM Description
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FAM Description
The FluidAqua Mobil was developed for the dewatering, filtration and degassing of hydraulic and lubricating oils. It removes free water, emulsified water and a large percentage of the water to be found in solution. The integrated fluid filter ensures an efficient separation of solid particles.
The drying and degassing of the medium is achieved by the neg. pressure in the vacuum column.
FAM Versions
Stationary (FAM-xx-1-…) Mobile (FAM-xx-2-…)
In comparison to the stationary version, the mobile version of the FAM has:
- 2 casters, 2 bock rolls
- Suction hose, length 5 m
- Return hose, length = 5 m
- Connection cable, electric, length 10 m
FAM Description
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Technical specifications
The FAM is able to dewater authorized fluids down to a water content of less than 1000 ppm.
As an approximate guideline, the dimensioning of the FluidAqua Mobil can be defined in accordance with the tank volume.
Tank volume in liters Installation size
< 1,500 FAM5
1,000 – 7,000 FAM 10/15
7,000 – 15,000 FAM25
15,000 – 25,000 FAM45
25,000 – 35,000 FAM60
35,000 – 45,000 FAM75
> 45,000 FAM95
Generally speaking, however, it must be taken into account that the design depends on the application, the fluid and the ambient temperature, the fluid amount and the water input into the system.
These exercise a great influence over the dewatering performance. It is for that reason that the specifications can serve only as a starting point.
The dewatering performance is dependent upon:
Dewatering performance
Water content
Fluid temperature
Detergent additives
Volumetric flow of the FAM
FAM Description
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FAM system components
FAM Description
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Item Designation
1 Suction strainer
2 AquaSensor AS1000
3 Filling pump
4 Non-return valve
5 Vacuum column
6 Heater (Option)
7 Evacuation pump
8 Check valve at the outlet
9 Fluid filter for the separation of solid particles
10 Filtration unit clogging indicator
11 Fluid filter drainage
13 Air filter and dryer
14 Needle valve for vacuum setting
15 Pressure sensor for vacuum measurement
16 Vacuum pump
19 Vacuum column level sensor
24 Float switch, oil pan
25 Vacuum column drainage
26 3/2-directional control valve
27 Temperature sensor (optional for heater)
28 Vacuum pump drainage
29 Level sensor for vacuum pump
30 Ball valve at the inlet (IN)
33 Active carbon filter
34 Condensate separator
35 Venting valve
36 Silencer
37 Condensate separator non-return valve
40 Switch cabinet
41 Main switch / E-STOP
42 Fault indicator lamp
43 Control panel, SIEMENS
44 SensorMonitoring Unit SMU1200 (optional)
45 Cable holder
51 Caster with immobilization brake
52 Rigid caster
55 Sliding grip
Dimensions
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Dimensions
The different versions of the FAM series have the following illustrated dimensions.
Stationary version
Dimensions
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Mobile version
Hydraulic diagram
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Hydraulic diagram
Hydraulic diagram
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Item Designation
1 Suction strainer
2 AquaSensor AS1000
3 Filling pump
4 Non-return valve
5 Vacuum column
6 Heater (Option)
7 Evacuation pump
8 Check valve at the outlet
9 Fluid filter for the separation of solid particles
10 Differential pressure switch for filter monitoring
11 Fluid filter drainage
13 Air filter and dryer
14 Needle valve for vacuum setting
15 Pressure sensor for vacuum measurement
16 Vacuum pump
19 Vacuum column level sensor
20 Pump to the ContaminationSensor CS1000 (optional)
21 ContaminationSensor CS1000 (Optional)
22 Pressure relief valve CS1000 (optional)
23 Pressure relief valve CS1000 (optional)
24 Float switch, oil pan
25 Vacuum column drainage
26 3/2-directional control valve
27 Temperature sensor (optional for heater)
28 Vacuum pump drainage
29 Level sensor for vacuum pump
30 Ball valve at the inlet (IN)
33 Active carbon filter
34 Condensate separator
35 Venting valve
36 Silencer
37 Condensate separator non-return valve
Hydraulic diagram
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Function description
G 1"
AS1000
pö= 4,5 bar
A
CB
M
Min.
Not-Aus
Max.
G ½“
DN 25
G ½“
2,9 kW
Pö=0,2 bar
pö= 4,5 bar
20 bar
CS-1000
30 bar
M
pö= 1,0 bar
M
1
2
3
45
6
7
8
9
10
13
14
15
16
19
24
25
2728
29
30
40
31
32
33
34 35
36
Pö=0,1 bar
37
Connect up the power unit in bypass flow with the tank that is to be cleaned.
After the unit is switched on, the filling pump (3) begins to convey the fluid from the tank through the suction filter (1) into the vacuum column (5). The vacuum pump (16) sets up the negative pressure in the vacuum column (5) required for dewatering and degassing.
The negative pressure is regulated by the negative pressure setting (14), continuously measured at the negative pressure sensor (15) and displayed on the SIMATIC operating panel in the control cabinet.
The fluid percolates downwards in the vacuum column over a special tower packing and collects in the lower area. After reaching the Max level [02], the evacuation pump (7) switches on and now permanently conveys the fluid out through the fine filter (9) to the outlet.
As a result of the greater volume flow of the evacuation pump, the filling level in the vacuum column drops down to the Min level [01]. Once this is reached, the return valve (2/2-way solenoid valve) (26) opens and a partial volume flow is returned into the vacuum column. The return valve (2/2-way solenoid valve) (26) closes once again after the Max level [02] has been reached.
Air is drawn in through the air filter (13) as a result of the negative pressure in the vacuum column (5). In the counter flow, this air absorbs the moisture of
Hydraulic diagram
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the fluid and is then drawn off by the vacuum pump (16) through an oil mist separator (17).
The saturation level of the sucked in fluid is measured continuously by the built-in AquaSensor (2) and displayed on the SIMATIC panel. The saturation level indicates what percent of maximum possible water is dissolved in the oil. A value of 0% would indicate water-free oil and 100% would mean oil that is completely saturated with water. It is possible to use the saturation level to control the power unit.
All of the functions on the SIMATIC panel can be selected, except for the regulation of the vacuum pressure. The electrical control of the Siemens S7 series monitors the functioning of the unit. Malfunction and error messages are displayed in plain text in the correspondingly available national language. All E-STOP messages will lead to a direct switch-off of the unit.
After the FAM is shut down using the control panel, the filling pump and the rotary vane vacuum pump - together with its switching conveyor pump when a CS is present - are also switched off.
Exception: If the heater is switched on, then a cooling phase of 60 seconds will intervene during which the heater is first shut off. Afterwards, all of the pumps will be switched off, except for the evacuation pump.
The evacuation pump runs until the "Min" fill level in the vacuum column is reached. The run-down phase status is shown in the display.
If the fill level "Min" in the vacuum column is reached, the power unit will be switched off.
The absorbed water is expelled as water vapor from the rotary vane vacuum pump.
Hydraulic diagram
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Possible Applications of the FAM
Cleaning in Bypass Flow
The FAM is connected with suction and pressure lines to the tank and cleans the medium to be found there in continuous operation.
Purifying and transferring by pumping
The FAM is connected to the contaminated oil tank with the suction hose and pumps the fluid into the tank for the purified oil while cleaning it at the same time.
(A) = Waste oil tank
(B) = Pure oil tank
The fill level of clean-oil tank is to be monitored constantly during this process to prevent overfilling. You achieve permanently better levels of purity by operating the system continuously in bypass flow.
FAM Set-up and Connection
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FAM Set-up and Connection
CAUTION
Rotary vane vacuum pump
Hazardous to health
► Always make sure there is sufficient ventilation in the surrounding area of the unit.
Air coming out of the rotary vane vacuum pump can contain particles of vacuum pump oil and/or the fluid.
Depending on the composition of the oil and the composition of the gas, there is a danger of damage to health if the emergent gas is inhaled over an extended period of time.
Setting up the FAM
Observe the following points when setting up the unit:
Set up the unit horizontally on a level surface. Special mounting is not required.
Lock the immobilization brakes on the wheels to avoid unintended movement of the unit.
Set up the unit directly beside the tank that is to be cleaned. Observe the maximum permitted suction pressure.
Make sure to note the ambient temperature on type label of the unit.
Ensure that the main switch is freely accessible at all times.
Keep an area of at least 0.8 m around the unit free for maintenance purposes.
Make sure that the control panel is always freely accessible and that the control cabinet can be opened fully.
FAM Set-up and Connection
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Connection overview
The stationary and mobile FAM versions have different scopes of delivery. The stationary FAM has positions 1-4, while the mobile FAM has positions 5-8.
Item
1 FAM inlet connector 28L / M36x2 (external thread)*
2 Adapter Adapter G1 A (external thread)**
3 FAM outlet connector
18L / M26x1.5 (external thread)*
4 Adapter Adapter G1/2 A (external thread)**
5 Suction hose connection
28L / M36x2 (internal thread)***
6 Adapter Adapter G1 A (external thread)**
7 Pressure hose connection
18L / M26x1.5 (internal thread)***
8 Adapter Adapter G1/2 A (external thread)**
*) Output drive type D to ISO 8434-1 Series L (corresponds to ISO 12151, Form S, Series L)
**) Stud end to ISO 1179-2 (Form E)
***) Output drive type N to ISO 8434-4 Series L (corresponding to ISO 12151, Form SWS, Series L)
FAM Set-up and Connection
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Notes on pipes / hosing
NOTICE
Non-permitted pressure at the inlet IN / outlet OUT
Failure malfunction
► Determine the pressure to be anticipated at the inlet / outlet with the prescribed values.
Note that the cross-section of the connected hoses/piping must be at least as large as the cross-section of the inlet/outlet port sizes.
In order to keep the pressure loss as low as possible, use as few threaded connections as possible. Connect all connectors to the unit without initial stress.
The pressure at the inlet/outlet depends on the height differential between the FAM fluid surface in the tank port (aspiration height P(height)) and the line losses (P(line)).
If the FAM is above the fluid surface in the tank, determine the pressure as follows: P = 1 bar - P(height) - P(line)
If the FAM is below the fluid surface in the tank, determine the pressure as follows: P = 1 bar + P(height) - P(line)
Determine the pressure loss P(height) as follows: P(height)[bar] = h [m] / 10. h stands here for the distance between the suction connection on the FAM and the fluid surface in the tank and is given in meters.
The pressure differential in a hydraulic line (P(line)) depends on the following:
Flow rate
Kinematic viscosity
Pipe dimensions
Fluid density
FAM Set-up and Connection
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The pressure loss in straight pipes (P(line)) can be calculated as follows:
∆p ≈ 6.8 * L / d4 * Q * V * D
∆p = Pressure differential in [bar]
L = Pipe length [m]
d = Internal pipe diameter [mm]
Q = Flow rate [l/min]
V = Kinematic viscosity [mm²/s]
D = Density [kg/dm³] Mineral oil-based hydraulic fluid has a density of ≈ 0.9 kg/dm³.
The density (D) is:
Mineral hydraulic oil HLP 0.85 … 0.90 kg / dm³
Phosphate ester HFDR 1.00 … 1.10 kg / dm³
Insulating oil 0.90 … 1.00 kg / dm³
Lubricating oil 0.90 … 0.95 kg / dm³
Additional threaded connections and pipe bends increase the pressure differential and must be taken into account.
Keep the height difference between the pump and the oil level in the tank as low as possible.
Avoid constrictions in the connected hoses. They compromise output and increase the risk of cavitation.
Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary.
FAM Set-up and Connection
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Connecting the inlet (IN)
The suction pressure at the FAM inlet must be -0.4 bar.
Use a negative pressure-resistant, flexible hose or a pipe for the suction-side connection.
Note that the cross-section of the connected hoses/piping must be at least as large as the cross-section of the inlet/outlet port sizes.
The shape of the tank connection should be set up in such a way that it will always be lower than the level of the oil.
NOTICE
Contamination too high
The unit will be damaged
► Do not prime directly at the bottom of the tank.
► Do not prime in the sump.
► Never prime without a built-in suction strainer.
The greatest contamination is found on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank.
Connect outlet (OUT)
Take care to ensure that the maximum pressure of 2 bar is not exceeded at the outlet.
NOTICE
OUT connection closed off
The unit will be damaged.
► Check to be sure that all of the locking fixtures at the outlet are in "open" position each time before start-up.
To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation.
FAM Set-up and Connection
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Preparing the Vacuum Pump
The rotary vane vacuum pump in the FAM does not come filled with oil. A sufficient amount of vacuum pump oil for the initial filling is included in the scope of delivery.
NOTICE
Operation without vacuum pump oil
The rotary vane vacuum pump will be destroyed.
► The rotary vane vacuum pump requires oil as its operating medium.
► Check the oil level before star-up, topping up with vacuum pump oil VE101 if necessary.
The maximum filling amount for vacuum pump oil VE101 is 0.3 liters.
The water level is monitored automatically by the integrated float switch while the FAM is in operation. A message will appear on the control panel when the MIN MAX filling level has been reached.
Synthetic vacuum pump oil in accordance with DIN 51506, Group VDL, ISO VG100 must be used for topping up.
HYDAC vacuum pump oil with following part no.:
Description Part no.:
Vacuum pump oil VE101 DIN 51506, Group VDL, ISO VG100, synthetic
1 liter 06018128
Vacuum pump oil VE101 DIN 51506, Group VDL, ISO VG100, synthetic
5 liter 06018129
FAM Set-up and Connection
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Filling rotary vane vacuum pump
Remove the safety screw for the plug at the level switch (1).
Remove the plug (2) for the level switch.
Unscrew the level switch (3) from the vacuum pump.
Fill up with vacuum pump oil VE101 through the filling nozzle (4).
Check the oil level through the inspection glass (5).
Fill up the vacuum pump oil no higher than the MAX marking.
We recommend filling up to a level between the MIN and MAX markings.
The suction strainer is re-mounted in reverse order.
12
34
5
Check the fill level on the condensate separator
Check the condensate separator level before start-up.
During downtime (i.e. when the FAM is not in operation), the fill level must be in the middle of the inspection glass.
If necessary, fill the condensate separator as described on page 76 in Section Filling the condensate separator.
FAM Set-up and Connection
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Electrical connection of the FAM
DANGER
Exposed electrical components in the switch cabinet
Danger of fatal injury due to electric shock
► Any work involving the electrical system may only be done by a properly trained, certified electrician.
The electrical connection of units without connection plugs to the power supply module may only be performed by a technician with corresponding knowledge and skills.
Make sure that the voltage and frequency specifications on the FAM type label correspond to the existing mains voltage.
If a plug is present on the FAM or if a plug is mounted, then the FAM is to be operated from a correspondingly fused socket.
FAM Set-up and Connection
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Check direction of rotation
Check the direction of rotation of the motor by switching it on briefly (jog mode). The FAM requires a clockwise rotating field at the connecting socket.
NOTICE
Incorrect phase sequence / rotation direction of the motor
The pumps will be destroyed.
► In jog mode, check the direction of rotation of the motors.
► A rotation direction arrow on the fan cover of the motor identifies the correct direction of rotation.
Make sure there is a clockwise rotating field. If this is not the case, then the phases can be rotated in the 16A/32 A connection plug with the aid of the phase changing switch in the plug. For the 63A version, the two phases must be switched on the terminal block S0 (e.g. L1 and L2).
A phase sequence relay checks the correct phase sequence after switch-on. In the event of an incorrect phase sequence, error message no. 29 is shown on the control panel.
Operating Elements on the FAM
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Operating Elements on the FAM
The following operating elements are to be found on the FAM:
Item Description
A Main switch with E-STOP function
B Alarm signal lamp (yellow)
C Control panel (for details see page 47)
D Vacuum gauge to set the pressure in the vacuum column
E SensorMonitoring Unit SMU1200 (for details see the corresponding operating instructions)
Starting up the FAM
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Starting up the FAM
NOTICE
Connection IN / OUT closed
The FAM will be damaged.
► Check to be sure that all of the locking fixtures at the inlet / outlet are in "open" position each time before start-up.
Starting up the FAM
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Switching on the FAM
Move main switch to the "ON" position and wait until the "Fault" lamp lights up briefly (lamp test) and the following start screen will appear after 30 seconds.
The most recently selected operating mode will be shown in the display.
Select an operating mode with heater in the presence of viscosities ≥350 mm²/s.
It is not mandatory that the heater be switched on in the presence of lower viscosities, but it would contribute decisively to the enhancement of dewatering performance.
Select the operating mode (OM) as described on page 57.
F1 F2 F3 F4
F1 = start FAM
F4 = switch to MENU1
Press the START key. The FAM begins with the starting phase:
The power unit control switches to the RF+D menu.
The vacuum pump starts up, the filling pump conveys and the vacuum column is filled.
Set the required negative pressure in the vacuum column. See page 44.
The evacuation pump is switched on and the starting period is finished when the vacuum chamber is filled to the MAX filling level.
The FAM controller switches over to automatic operation.
Vent the filter housing.
Operating mode: Dewatering + Filtration
START MENU1
Ready for operation, please press Start
Starting up the FAM
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Setting the pressure in the vacuum column
For the current pressure in the vacuum column, consult the control panel.
F1 F2 F3 F4
Pressure in the vacuum column
Use the needle valve (D) to set the pressure in the vacuum column.
Note that the pressure to be set in the vacuum column is dependent on the operating viscosity and the water content.
Medium Operating viscosity Pressure setting (absolute pressure)
Hydraulic oil 50 mm2/s ≈ 350 mbar
Ester oil 50 mm2/s ≈ 400 mbar
Lubricating oil 300 mm2/s ≈ 500 mbar
START MENU1
RH+P
Rel. moisture: Nominal:30% Actual:33%
T 22°C P 970Ready for operation. Please press Start STOP RESET
Starting up the FAM
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With a lower pressure (such as 250 mbar), you achieve an lower residual water content. With a higher pressure (such as 500 mbar), you achieve a faster dewatering, especially with free water.
By closing the needle valve (D) you reduce the absolute pressure and the required air-flow rate for dewatering the fluid.
If the needle valve (D) is completely closed, dewatering takes place exclusively with the air released in the fluid. The dewatering speed is then reduced to a minimum.
We recommend relative saturation (relative moisture) for water contents >100%. With free water this means starting with higher pressure (such as 500 mbar), and reducing the pressure (to 250 mbar, for example) only after the level has fallen below the saturation point (<100%).
Some oils foam intensively when they enter the vacuum chamber. This effect is particularly pronounced with high water contents. This effect is also to be observed with older oils or extremely high-viscosity media.
If too much foam is caused, it is drawn in by the vacuum pump. Increase the vacuum in such cases, e.g. from 250 mbar to 350 mbar.
Water condensation can also occur in the connecting hose between the vacuum pump and the vacuum column in the presence of a very high water content in the oil. The water is separated out into the vacuum pump storage container. Raise the vacuum to 500 mbar in such cases.
Shutting off the FAM
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Shutting off the FAM
F1 F2 F3 F4
F2 = STOP
F4 = back to "MENU1"
Press the "STOP" key. The power unit starts the after-run phase.
All of the pumps will be switched off, except for the evacuation pump. Exception: If the heater is switched on, then a cooling phase of 60 seconds will intervene during which the heater is first shut off. Afterwards, all of the pumps will be switched off, except for the evacuation pump.
The evacuation pump runs until the "Min" fill level in the vacuum column is reached. The run-down phase status is shown in the display. The run-down phase status is shown in the display.
The FAM is once again ready for operation when the Start screen appears on the display.
F1 F2 F3 F4
Close all locking features in the inlet and outlet lines.
Switch off the unit at the main switch.
MENU1
RH+P
Rel. moisture: Nominal:30% Actual:33%
T 22°C P 970Automatic mode
STOP
Operating mode: Dewatering + Filtration
START MENU1
Ready for operation, please press Start
Control panel basic (SIMATIC PANEL)
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Control panel basic (SIMATIC PANEL)
F1 F2 F3 F4
SHIFT
INSDEL
TAB
+/-
HELP
ENTER
ACK
ESC
All functions are input and controlled using this control panel. Due to the size of the display it is necessary to radically shorten the texts relating to the operating modes and the functions. For an overview of the corresponding abbreviations, refer to the following pages.
NOTICE
Pressing several keys together at once
Unintended actions
► Do not press more than two buttons simultaneously.
Control panel basic (SIMATIC PANEL)
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Overview of operating modes and abbreviations
Abbreviation Description Menu 1:
OM = Operating mode
Hand = Manual menu
Menu 2:
OHM = an operating-hours counter, and
Config = Configuration menu
Buttons:
RH + T = Relative humidity + temperature
T = Temperature (only with heater option)
Cont. = Contamination (with the CS option only)
Operating modes: (Only possible operating modes are displayed.)
DW+FT = Dewatering and Filtration
DWT+ FT
= Dewatering up to and Filtration
DWT + FTB = Dewater to + Filter to
EW+H+FT = Dewater + Heat + Filter
DWT+H+FT = Dewater to + Heat + Filter
DWT + H + FTB = Dewater to + Heat + Filter to
FT = Filtration
FT+H = Filter + Heat
EW+FTB = Dewater + Filter to
EW+H+FTB = Dewater + Heat + Filter to
FTT = Filter to
FTT+H = Filter to + Heat
Manual menu 1:
FP = Filling pump
DP = Evacuation pump
Manual menu 2:
VP = Vacuum pump
RV = Return valve
WDV = Vacuum pump water drainage valve
Manual menu 3:
H = Heater
CSP = Charge pump CS
WFV = Water filling valve vacuum pump
Manual menu 4:
RP = Recirculating pump
Control panel basic (SIMATIC PANEL)
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Overview of menu structure
Menu1 RH+
P
T Cont. ISO, SAE, NAS OM – Operating
Mode
DW+FT DWT+
FT
DWT + FTB EW+H+FT DWT+H+FT DWT + H + FTB FT FT+H EW+FTB EW+H+FTB FTT FTT+H DW+FT MAN. OPERATOR MANU 1 Manual
Operation FP DP MANU 2 VP RV WDV MANU 3 H CSP WFV MANU 4 RP Service SET Language Units Temperature Pressure
Control panel basic (SIMATIC PANEL)
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Menu2 Intervals an operating-hours
counter, and
Configuration
Control panel basic (SIMATIC PANEL)
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Changing / entering values
-> Menu keys
-> Function key assignment
F1 F2 F3 F4-> Function keys
The menu keys illustrated can be selected with the keys
DEL INS
or by
means of the key combination SHIFT
+
TAB
, which is marked by framing made up of a line of dashes.
The changeover to the selected menu is achieved with the key .
Values can be modified during automatic operation.
To modify values, proceed as follows:
1. Press the button.
2. Change the marked value by actuating the keys
TAB
or +/-
.
3. Change the position by actuating the keys
DEL
or INS
.
4. If you have reached the desired value, press the key.
5. The message "Value is applied" will appear in the display.
OM MAN. SET MENU2
RH+ P
T MENU1
Cont.
Meas. values:
Control panel basic (SIMATIC PANEL)
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Menu1
MENU1
-> Menu keys
-> Function key assignment
F1 F2 F3 F4-> Function keys
The menu keys shown can be selected with the keys
DEL INS
. The selected menu key is marked by a dashed line around its circumference.
The changeover to the selected menu is achieved with the key .
Menu keys Description see page
RH+ P
= Settings for Relative Humidity and display of set pressure in the vacuum column.
54
T = Display and setting of the heater temperature
55
Cont. = Display and setting of the cleanliness code of the fluid
56
Function key assignment
Description see page
OM = Select operating mode 57
MAN. = Switch to Manual menu 62
SET = Switch to Settings menu 65
MENU2 = Switch to MENU2 67
OM MAN. SET MENU2
RH+ P
T MENU1
Cont.
Meas. values:
Control panel basic (SIMATIC PANEL)
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Start screen
The selected operating mode is shown in the upper line, the middle line shows the current operating status, and the key assignment is displayed in the lower line.
You see this start screen only after switching on the power unit using the main switch.
Start screen
-> currently selected operating mode
-> Operating status
-> Function key assignment F1 F2 F3 F4
-> Function keys
START = Start FAM.
Is displayed only in the operating status "Ready for operation".
After this key has been pressed, the current operating status on the display switches to "Starting phase" and the "RF+D" screen appears.
STOP = Stop FAM.
Is shown during the starting phase and during automatic operation.
RESET = Is displayed only when there is a fault
MENU1 = Switch to MENU1
The most recently selected operating mode will always be shown in the start screen.
Operating mode: Dewatering + Filtration
START MENU1
Ready for operation, please press Start
Control panel basic (SIMATIC PANEL)
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RH+P (relative humidity + pressure)
Start screen -> MENU1 -> RF-D
F1 F2 F3 F4
START = Start FAM
Display in operating status "Ready for operation" and with the error message "Water content ≥ 90%, measurement with CS not possible".
STOP = Stop FAM.
is displayed only in the operating status "Starting phase" and "Automatic operation"
RESET = Reset error messages
Is displayed only in the presence of faults
MENU1 = Switch to MENU1
Display:
Rel. humidity: tgt: = The nominal value can be changed from 0 - 99%.
Factory setting: 30%.
Rel.humidity: act: = Display of the current moisture at the FAM inlet. A display of 0 - 100% is possible.
Temp. = Medium temperature at inlet to the FAM.
Pressure = Current pressure (absolute) in the vacuum column
The displayed temperature is measured at the inlet by the AquaSensor.
START MENU1
RH+P
Rel. moisture: Nominal:30% Actual:33%
T 22°C P 970Ready for operation. Please press Start STOP RESET
Control panel basic (SIMATIC PANEL)
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T (Temperature)
MENU1 -> T
F1 F2 F3 F4
START = Start FAM
Display in operating status "Ready for operation" and with the error message "Water content ≥ 90%, measurement with CS not possible".
STOP = Stop FAM is displayed only in the operating status "Starting phase" and "Automatic operation"
RESET = Reset error messages
Is displayed only in the presence of faults
MENU1 = Switch to MENU1
Display:
Hysteresis: = Current hysteresis setting of the heater. The hysteresis range is adjustable from 3 to 15°C.
Factory setting: 5%
Temperature Actual: = The heater temperature nominal value can be set between 0° and 99°C. For details, see page 51.
The safety thermostat responds at 80°C.
Factory setting: 55%.
Temperature Actual: = Current temperature in the vacuum column.
The displayed temperature is measured by a sensor in the sump of the vacuum column.
The temperature setting can be changed during automatic operation.
START MENU1
T Heater: Hysteresis: 5°C
T t N i l 55°CReady for operation. Please press Start STOP RESET
Control panel basic (SIMATIC PANEL)
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Selection Contamination (CONT.)
MENU1 -> Cont. -> ISO (example, can also be SAE or NAS depending on sensor)
F1 F2 F3 F4
START = Start FAM
Display in operating status "Ready for operation" and with the error message "Water content ≥ 90%, measurement with CS not possible".
STOP = Stop FAM is displayed only in the operating status "Starting phase" and "Automatic operation"
RESET = Reset error messages
Is displayed only in the presence of faults
Display:
ISO: Nominal: = The nominal value can be changed as follows:
4µ channel = 2 … 25
6µ channel = 1 … 24
14µ channel = 0 … 23
ISO: Actual: = Display of the current contamination at the FAM inlet.
START MENU1
ISOtgt: av:
Ready for operation. Please press Start STOP RESET
4 µ 4 µ
6 µ 6 µ
14 µ 14 µ 20
18 18 16
1514
Control panel basic (SIMATIC PANEL)
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Operating Mode - OM
MENU1 -> OM
F1 F2 F3 F4
DW+FT = Dewatering and Filtration
DWT+ FT
= Dewatering up to and Filtration
FT = Filtration
NEXT = Other operating modes
Only operating modes that can be selected are displayed.
A change of operating mode is possible at any time during automatic operation. Operating modes are active as soon as they are selected.
In order to return quickly to the start screen while in the Operating Mode OM
menu, SHIFT
+
TAB
can be used to activate a box with dashed lines around
the field "NEXT". Then press the key and MENU1 will be displayed again.
Operating mode: Dewatering + Filtration
DW+FT NEXT
DWT+ FT FT
Control panel basic (SIMATIC PANEL)
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Operating modes - Brief overview / Brief description
The following offers a brief description of the operating modes:
Operating modes:
Description
DW+FT = Dewatering and Filtration
The fluid will be simultaneously dewatered and filtered.
DWT+ FT
= Dewatering up to and Filtration
The fluid will be simultaneously dewatered and filtered. The FAM operates until a specified Relative Humidity has been reached (see page 54). Then the FAM switches off. Now the recurrent inspection interval starts (time until the unit switches on again, see page 68). After this has run through, the FAM switches on automatically once again and runs for at least 2 minutes. If the Relative Humidity is reached once again after this time, then the FAM will switch off once again and the recurrent inspection interval runs again.
DWT + FTB = Dewater to + Filter to
The fluid will be simultaneously dewatered and filtered. The FAM operates until both specified nominal values have been reached (see page 54 / 56). Then the FAM switches off. Now the recurrent inspection interval starts (time until the unit switches on again, see page 68). After this has run through, the FAM switches on automatically once again and runs for at least 2 minutes. If the Relative Humidity is reached once again after this time, then the FAM will switch off once again and the recurrent inspection interval runs again.
EW+H+FT = Dewater + Heat + Filter
The fluid will be simultaneously dewatered and filtered and heated up to the prescribed temperature (see page 55).
DWT+H+FT = Dewater to + Heat + Filter
The fluid will be simultaneously dewatered and filtered and heated up to the prescribed temperature (see page 55). The FAM operates until a specified Relative Humidity has been reached (see page 54). Then the FAM switches off. Now the recurrent inspection interval starts (time until the unit switches on again, see page 68). After this has run through, the FAM switches on automatically once again and runs for at least 2 minutes. If the Relative Humidity is reached
Control panel basic (SIMATIC PANEL)
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once again after this time, then the FAM will switch off once again and the recurrent inspection interval runs again.
DWT + H + FTB
= Dewater to + Heat + Filter to
The fluid will be simultaneously dewatered and filtered and heated up to the prescribed temperature (see page 55). The FAM operates until both specified nominal values have been reached (see page 54 / 56). Then the FAM switches off. Now the recurrent inspection interval starts (time until the unit switches on again, see page 68). After this has run through, the FAM switches on automatically once again and runs for at least 2 minutes. If the Relative Humidity is reached once again after this time, then the FAM will switch off once again and the recurrent inspection interval runs again.
FT = Filtration The fluid will only be filtered.
FT+H = Filter + Heat
The fluid will be simultaneously filtered and heated up to the prescribed temperature (see page 55). Vacuum pump remains switched off.
EW+FTB = Dewater + Filter to
The fluid will be simultaneously dewatered and filtered. The FAM operates until a specified cleanliness code has been reached (see page 56). Then the FAM switches off. Now the recurrent inspection interval starts (time until the unit switches on again, see page 68). After this has run through, the FAM switches on automatically once again and runs for at least ≈ 2 minutes. If the cleanliness code is reached once again after this time, then the FAM will switch off once again and the recurrent inspection interval runs again.
EW+H+FTB = Dewater + Heat + Filter to
The fluid will be simultaneously dewatered and filtered and heated up to the prescribed temperature (see page 55). The FAM operates until a specified cleanliness code has been reached (see page 56). Then the FAM switches off. Now the recurrent inspection interval starts (time until the unit switches on again, see page 68). After this has run through, the FAM switches on automatically once again and runs for at least ≈ 2 minutes. If the cleanliness code is reached once again after this time, then the FAM will switch off once again and the
Control panel basic (SIMATIC PANEL)
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recurrent inspection interval runs again.
FTT = Filter to The fluid will only be filtered. The FAM operates until a specified cleanliness code has been reached (see page 56). Then the FAM switches off. Now the recurrent inspection interval starts (time until the unit switches on again, see page 68). After this has run through, the FAM switches on automatically once again and runs for at least ≈ 2 minutes. If the cleanliness code is reached once again after this time, then the FAM will switch off once again and the recurrent inspection interval runs again.
FTT+H = Filter to + Heat
The fluid will be simultaneously filtered and heated up to the prescribed temperature (see page 55). Vacuum pump remains switched off. The FAM operates until a specified cleanliness code has been reached (see page 56). Then the FAM switches off. Now the recurrent inspection interval starts (time until the unit switches on again, see page 68). After this has run through, the FAM switches on automatically once again and runs for at least ≈ 2 minutes. If the cleanliness code is reached once again after this time, then the FAM will switch off once again and the recurrent inspection interval runs again.
Control panel basic (SIMATIC PANEL)
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Operating mode - Dewater to / Filter to
The operating mode "Filter to" is possible only up to a relative humidity of 90%. The CS is switched off in situations involving >90% or unmanaged water.
The following message is output when the contamination menu is selected: "Oil saturation >90%. Measurement with CS not possible!"
You can switch off this display by pressing the ESC key, so that you can exit the screen again by selecting Menu1.
If a water saturation level of ≥90% occurs during automatic operation, then the operating mode switches automatically in accordance with the following table:
Selected operating mode: changes automatically after:
FTT => FT
EW+FTB => DW+FT
EW+H+FTB => EW+H+FT
H+FTT => H+FT
The limit values for "Dewater to" are to be set in the RH+P screen, the limit values for "Filter to" in the CONT. screen.
Once the limit values have been reached, the FAM stops automatically. After the set test interval has expired, the FAM starts automatically. If the measured values still fall below the set limit value after 2 minutes, the the FAM will switch off automatically and the testing interval will start again.
Control panel basic (SIMATIC PANEL)
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Operating mode – MANU
MENU1 -> MANUAL
F1 F2 F3 F4
OPERATOR = Manual operation for operator
SERVICE = Manual operation for HYDAC Service (password-protected)
MENU1 = Back to MENU1
Operating mode - MANU – OPERATOR (MANU1)
MENU1 -> MANUAL -> Operator
F1 F2 F3 F4
= return to the screen "Selection manual operation"
Manual Operation
= Switching manual operation on/off
The OFF displayed below Manual operation indicates that manual operation is switched off.
FP = Switch filling pump On/Off
DP = Switching evacuation pump On/Off
Activate manual mode by pressing the F1 key. Now the individual components can be switched on and off. If you switch from automatic mode back to manual mode, automatic mode will stop. The current status of the pumps is shown. When automatic mode has stopped, the display in manual mode changes to ON.
The operating status of each component is visible on the display.
OPERA-TOR MENU1
SERVICE
SelectionManual oper
OFF NEXT
OFF OFF
manual1
Back
Manual- operation
FP
DP
Control panel basic (SIMATIC PANEL)
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Operating mode - MANU - OPERATOR (MANU2)
MENU1 -> MANUAL -> Operator -> Continue
F1 F2 F3 F4
= back to "Manual1" Menu
VP = Switching vacuum pump on/off
RV = Switching return valve on/off
WDV = Switching off the water drainage valve
(present only with water ring vacuum pump)
Operating mode - MANU - OPERATOR (MANU3)
MENU1 -> MANUAL -> Operator -> Continue -> Continue
F1 F2 F3 F4
= back to "Manual2" Menu
H = Switching heater on/off (only with option heater)
CSP = Switching conveyor pump for ContaminationSensor On/Off (option: ContaminationSensor)
WFV = Switch water filling valve On/Off (Optional: only with water ring vacuum pumps with automatic water intake)
The operating menu for Service is password-protected. You are presently in the registration screen, press "CANCEL".
"CANCEL" is accessed by simultaneously pressing the keys TAB
+ +/-
.
Afterwards, press the key and return to the manual mode selection.
OFF NEXT
OFF OFF
manual2
Back
VP
RV
WDV
OFF Continue
OFF OFF
manual3
Back H CSP WFV
Control panel basic (SIMATIC PANEL)
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Operating mode - MANU - OPERATOR (MANU4)
MENU1 -> MANUAL -> Operator -> Continue -> Continue -> Continue
F1 F2 F3 F4
= back to "Manual3" Menu
RP = Recirculating pump
OFF END
manual4
Back RP
Control panel basic (SIMATIC PANEL)
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Operating mode - SETTINGS (SET)
MENU1 -> Settings
F1 F2 F3 F4
SELECT LANGUAGE
= Press the F1 key repeatedly until the desired language appears.
UNITS = Switch over to Units menu
MENU1 = Switch to MENU1
Set units
MENU1 -> Settings -> Units
F1 F2 F3 F4
Temperature = Set units for temperature
Pressure = Set units for pressure
back = Back to Settings menu
SELECT LANGUA
GEMENU1
SET Language selected:
ENGLISHUNITS
Temperature back
Units
Pressure
Control panel basic (SIMATIC PANEL)
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Set temperature
MENU1 -> Settings -> Units -> Temperature
F1 F2 F3 F4
°C = Temperature display in °C
°F = Temperature display in °F
back = Back to Units menu
Set pressure
MENU1 -> Settings -> Units -> Pressure
F1 F2 F3 F4
mbar = Pressure indicator in mbar
hPa = Pressure indicator in hPa
PSI = Pressure indicator in PSI
back = Back to Units menu
Yes back
No
Temperature °C
°F
Yes back No
Pressure
mbar hPa
No
PSI
Control panel basic (SIMATIC PANEL)
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Menu2
MENU1 -> MENU2
F1 F2 F3 F4
INTER- VALS
= Times for the recurrent inspection interval for the "Cleaning until" and/or "Dewatering to" operating mode
OHM = Display operating hours meter
CONFIG.
= FAM Configuration – Access password-protected
(For HYDAC Service only)
MENU1 = Switch to MENU1
INTER- VALS
OHM CONFIG. MENU1
MENU2
Control panel basic (SIMATIC PANEL)
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Set (repeat testing interval) times
F1 F2 F3 F4
Display:
TRG MIN: = Inspection repeating interval:
Is the time after which the FAM switches on again after an automatic switch-off in the operating mode "Dewater to" and "Filter to" in order to check once again the relative humidity and/or the purity of the fluid.
Adjustable from 2 – 360 minutes Factory setting: 60 minutes
The settings apply only for the operating modes FTT and DWT.
Elapsed minutes = Display of the repeat testing interval minutes that have already elapsed
MENU2 = Switch to MENU2
Read operating-hours counter
F1 F2 F3 F4
Display:
Operating hours = Display of the FAM operating hours
MENU2 = Switch to MENU2
---------------------------------------------------------------------------------------------------
MENU2
IntervalsRepeat testing interval: 3 nominal minutes 0 elapsed minutes
MENU2
Operating hours
18 hours 43 minutes
Control panel basic (SIMATIC PANEL)
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Reset safety thermostat on the heater
The safety thermometer is triggered when the flow of oil through the heater is too low or if the thermostat is damaged.
After the fault has been remedied, the safety thermostat can be reset by pressing the green key (C) in the head. To protect yourself from burns, wait until the heater has cooled down before doing so.
Performing Maintenance
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Performing Maintenance
Before performing any maintenance work, pull out the plug on the FAM and wind up the power cord to prevent the unit from being switched on again.
The Unit is to be disconnected from the power supply and protected against being inadvertently switched back on when performing any maintenance, servicing, inspection or repair work.
Once maintenance work is complete, check that the safety devices are still working properly. Any screwed fittings which have been undone/removed are to be checked to see that they have been properly resecured.
See
pag
e
24 h
ours
/ da
ily
500
hour
s /
mon
thly
3000
hou
rs /
ever
y si
x m
onth
s
6000
hou
rs /
annu
ally
FAM
Check the FAM for any leaks (visual check). - X
Check the screwed fittings to see that they have been properly resecured.
- X
Inspection of the measurement technics / Pressure sensor in the vacuum column / Differential pressure manometer at the fluid filter / AquaSensor at the IN port / ETS at the vacuum column (optional)
- X
Check the fault indicator lamps / perform a lamp test
73 X
Change Air filter 73 X
Clean the suction strainer. 77 X
Rotary vane vacuum pump
Checking the oil level - X
Changing oil 79 X
Performing Maintenance
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See
pag
e
24 h
ours
/ da
ily
500
hour
s /
mon
thly
3000
hou
rs /
ev
ery
six
mon
ths
6000
hou
rs /
an
nual
ly
Replacing the Air De-oiling Element 80 X
Check and clean the ventilator hood
- X
Emptying / filling pump
Check and clean the ventilator hood
- X
Fluid filter
Changing the filter element 81 X
Emptying and cleaning the filter housing
- X
Active carbon filter
Change the carbon filter 74 X
Condensate separator
Changing the filter element on the condensate separator
76 X
Checking the fill level on the condensate separator
76 X
Electric System
Check cable conduits for damage, replacing as necessary
- X
Measure the engine power consumption of all engines and compare the values with the type label
- X
Checking the AquaSensor X
Perform electrical safety inspection in accordance with DIN VDE 0702
- X
Performing Maintenance
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See
pag
e
24 h
ours
/ da
ily
500
hour
s /
mon
thly
3000
hou
rs /
ev
ery
six
mon
ths
6000
hou
rs /
an
nual
ly
and/or corresponding national regulation.
Measure power consumption of the heater and compare values with type label (applies only to versions with integrated heater)
- X
Function Test
Testing the oil pan float switch 86 X
Clean and check the level sensor in the vacuum column
X
Completely replace all of the hoses after 5 years.
The pictures and illustrations in the descriptions are examples. They do not represent all of the different product variants.
Performing Maintenance
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Function testing of the fault indicator lamp
To perform the function test of the fault indicator lamp, follow these steps:
1. Switch on the unit at the main switch (A).
2. An automatic lamp test is conducted after the unit has been switched on. The fault indicator lamp (B) lights up briefly during this test.
3. The function test of the fault indicator lamp has been completed.
Change Air filter
Replace the air filter (1) every six months. If you are operating the unit in a very dusty/damp environment, the replacement interval is accordingly shorter.
1. Manually unscrew the air filter (1).
2. Dispose of the air filter in an environmentally friendly manner.
3. Manually screw on the new air filter (1) and tighten this manually until secure.
4. The air filter replacement has been completed.
Checking the AquaSensor
Check the AquaSensor annually with the calibration and adjustment set (HYDAC p/no. 3122629).
Replace the AquaSensor if it exhibits great deviations. The part no. can be found in the spare parts list.
Performing Maintenance
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Change the active carbon filter cartridge
The active carbon filter cartridge absorbs oil vapors, odors and flavoring agents from the exhaust air. The weight of the active carbon filter can be used to determine when the filter is saturated.
Check the weight of the active carbon filter as soon as you notice a deterioration in the quality of the exhaust air.
If the active carbon filter reaches a weight of 1225 g, replace the filter cartridge immediately.
To replace the active carbon filter cartridge, proceed as follows:
1. Turn the carbon filter canister by hand counterclockwise to remove it from the rotary vacuum pump nozzle.
2. Turn the new carbon filter canister by hand clockwise onto the rotary vacuum pump nozzle.
3. Gently tighten the active carbon filter cartridge by hand.
Performing Maintenance
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Performing maintenance on the condensate separator
A condensate separator is included to neutralize odors. The condensate separator comprises the following parts:
Item Designation
1 container
2 Filter element
3 Seal
4 Demister
5 Seal
6 Inspections glass
11 Drain ball valve
12 Profile clamp
Performing Maintenance
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Changing the filter element on the condensate separator
The filter element is replaced at the same intervals as the carbon filter canister.
To replace the filter element on the condensate separator, proceed as follows:
1. Open the profile clamp (12) and pull the base down and off.
The base contains approx. 1.5 liters of vacuum pump oil (VE101).
2. Remove the used filter element (2).
3. Insert the new filter element (2).
4. Check both O-rings (3) for damage. Replace it if necessary.
5. Check the level on the inspection glass as described on page 76 of Section Filling the condensate separator.
6. Insert the base upwards into the upper part of the condensate separator and close the profile clamp.
Checking the fill level on the condensate separator
Check the fill level of the vacuum pump oil (VE101) on the inspection glass of the condensate separator.
During downtime (i.e. when the FAM is not in operation), the fill level must be in the middle of the inspection glass.
If necessary, fill the condensate separator as described on page 76 in Section Filling the condensate separator.
Filling the condensate separator
To fill up the condensate separator, proceed as follows:
1. Open the profile clamp and remove the base in a downwards direction.
The base contains approx. 1.5 liters of vacuum pump oil (VE101).
2. Pour new vacuum pump oil (VE101) into the base via the tube.
3. Check the fill level. At the very least, this should be in the middle of the inspection glass.
4. Insert the base into the top from below and close the profile clamp (12).
Performing Maintenance
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Cleaning the suction strainer
NOTICE
Operation without a suction strainer
The pump will be destroyed
► The unit may not be operated without the suction strainer.
► Clean the suction screen regularly.
To protect the pump from coarse contamination particles and other foreign bodies, a dirt trap with a strainer insert is fitted at the pump inlet.
Clean the suction strainer at regular intervals.
To install / dismount the suction screen, proceed as follows:
1. Unscrew the screw plug (1) counterclockwise with an open-jaw wrench.
2. Remove strainer insert (3) and clean it.
3. To clean the suction screen, wash it out with solvent and then dry it using compressed air.
3. Check strainer insert (3) and the seal ring (2) on the screw plug for damage and replace if necessary.
4. Install the new strainer insert (3).
5. Turn the screw plug (1) clockwise manually.
Firmly screw in the screw plug (1) with the open-jaw wrench.
6. After commissioning, check the suction strainer fittings for leaks.
12
3
Performing Maintenance
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Rotary vane vacuum pump components
l
ma i
g
h
d
c
k
Item Designation
A Oil filler neck
c Oil drain
d Oil sight glass
g Oil separator
h Suction port connection
i Gas outlet
k Safety screw on the plug
l Plug for the level sensor
m Level switch in the vacuum pump
The following descriptions are in reference to these positions.
Performing Maintenance
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Performing an oil change
The first oil change must take place after 100 operating hours. This increases the interval to approx. 3,000 hours or every six months.
The vacuum pump must be at operating state temperature when the oil is changed:
Put the FAM into operation for 10 minutes.
Switch off the FAM at the main switch.
Wait until the pressure in the vacuum column has reached atmospheric pressure (approx. 1,000 mbar abs).
To perform these tasks, you will need the following tools and equipment:
Compressor oil VE101 (for part-no., see replacement parts list)
Maintenance set, comprising oil filter, air deoiling element, ventilation cover seal (for part-no., see replacement parts list)
Fork wrenches SW 27 / SW 32
To change the oil, proceed as follows:
1. Put a suitable container in place to catch the used oil.
2. Open the oil drain (c) and allow the used oil to drain into the container. Dispose of the used oil properly.
3. Close the screw plug when the flow of oil diminishes. Let the pump run again briefly for a few seconds.
4. Open the plug screw once again and drain off the remaining oil.
5. Screw in the plug screw and tighten it firmly.
6. Remove the oil filter and dispose of it properly.
7. Install the new oil filter.
8. Fill in new oil through the oil filling screw plug (a) until the MAX marking (d) has been reached.
Performing Maintenance
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Replacing the Air De-oiling Element
Oil mist or increased electricity consumption by the drive engine (response of the engine protection switch) are signs of a soiled air de-oiling element.
To replace the air de-oiling element, proceed as follows:
1. Remove the ventilation cover (i) from the oil separator (g).
2. Undo the screw in the middle of the filter spring, but do not remove this.
3. Press the filter spring down and rotate it out of the depression.
4. Remove the filter spring from the oil separator (g).
5. Pull the air de-oiling element out of the oil separator (g).
6. Make sure that the new air deoiling element is provided with a new O-ring.
7. Install the air de-oiling element in such a way that the opening is situated correctly in the holder in the oil separator (g).
8. Make sure that the tip of the screw in the middle of the filter spring protrudes approx. 2–5 turns.
9. Install the filter spring in such a way that the ends are secured against slipping by lugs in the receptacles in the oil separator (g) and the tip of the screw engages in the depression of the air de-oiling element.
10. Tighten the screw in the filter spring until the head of the screw impacts against the spring steel sheet.
11. Make sure that the seal under the ventilation cover (i) is clean and undamaged. Replace the seal if necessary.
12. Fasten the ventilation cover (i) with seal and hexagon-head screws to the oil separator (g).
The air de-oiling element becomes saturated with oil during operation. A slight lowering of the oil filling level after the air de-oiling element has been replaced is therefore quite normal.
Performing Maintenance
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Replacing the filter element on the fluid filter
As soon as the error message "change fluid filter" appears on the display the filter should be taken out of the housing and be replaced by a new one.
To change the filter element, proceed as follows:
1. Switch off the system and close the locking devices at the inlet and outlet ports.
Make sure that the unit cannot be inadvertently switched back on during maintenance work.
2. Put a suitable container (1) in place to catch exiting medium.
Depressurize the filter housing.
Carefully open the drain plug (2) on the filter bowl and empty the filter housing completely using the drain screw (SW 6mm) on the bottom of the filter housing.
The volume is approx. 2 liters.
After draining, replace the drain plug on the filter bowl.
3. Undo the housing clamp (1) on the filter housing and then remove the housing by moving it downwards (2).
Use an Allen wrench SW 6 mm (1).
Performing Maintenance
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4. Pull the filter bowl including filter element downwards.
5. Remove (2) the filter element from the filter bowl by turning slightly (1).
Dispose of the used filter element in an environmentally correct manner.
Performing Maintenance
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6. Clean the inside of the filter bowl of dirt and deposits.
7. Check the O-ring on the filter bowl for damage.
Replace it if necessary.
Moisten the O-ring on the filter bowl with the operating medium.
8. Moisten the O-rings on the new filter element with the operating medium.
Performing Maintenance
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9. Turning it slightly, press the new filter element down into the mount on the filter bowl.
10. Push the filter bowl with the filter element up into the mount on the filter head.
Performing Maintenance
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11. Push the housing clamp (1) up around the filter bowl over the bead on the filter bowl / filter head.
Tighten the housing clamp with an Allen wrench SW 6mm in a clockwise direction.
The tightening torque is 5 Nm.
12. Check that the drain plug on the filter bowl is secure.
13. The filter element change is now complete.
After commissioning, check the filtration unit for leaks.
Performing Maintenance
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Testing the Float Switch in the Oil Pan
Proceed as follows to test the float switch in the oil pan:
1. Use your fingers to raise the float switch in the oil pan.
2. The unit must switch off and the fault message "Pan overfilled" must appear in display of the control panel.
3. Release the float switch and acknowledge the fault message by pressing the F3 key.
4. The unit continues to operate -> You have tested the function of the float switch positively.
5. If the unit does not switch off after the lifting of the float switch and no fault message appears, contact the HYDAC Service.
Checking the settings on the heater (optional)
Under normal operating conditions the heater element is maintenance-free.
Error messages / Troubleshooting
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Error messages / Troubleshooting
NOTICE
Switch off the FAM at the main switch before opening the control cabinet door
The main switch will be destroyed.
► Do not open the control cabinet door if the main switch is not in OFF position.
► Do not use force to open the control cabinet door.
If an error occurs, the FAM goes into the status "Fault". This halts all functions. The fault indicator lamp flashes.
To start the FAM, you must correct the error and acknowledge the error message on the control panel.
An exception is the message "F2 fuse tripped", for which the indicator lamp does not flash, the FAM will be switched off and the error message appears on the display.
The fault messages are displayed only in the following screens:
Start screen
RH+P (relative humidity + pressure)
T (Temperature)
Cont. (ContaminationSensor)
If a fault message is not shown in its entirety, then (...) will appear at the end of the line on the display. The message can be displayed in its entirety with
the help of the INS
key.
The fault messages that are relevant to the ContaminationSensor will only be displayed on the "Cont" screen.
An exception is the message "CS1xxx + CS-Zuförderp. Abgeschal. CS1xxxStörung. Start 10 new attempts with Reset." This message will be displayed on all screens.
The operator can switch into the different menus and operate a component in the Manual menu necessary for the elimination of the fault.
No error messages are displayed in the Manual menu.
Error messages / Troubleshooting
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If several errors occur, then the most recently occurring message will be
displayed first. One can used the arrow keys TAB
+ +/-
to scroll through the individual fault messages.
All of the error messages shown in the display are equipped with a number. It is very easy to find the error message again in this Chapter by using the number as a reference.
To switch off the error messages, press the button. If the fault indicator lamp is flashing, error messages are present.
To show error messages again, switch to Menu 1 or Menu 2 and then return to the display window.
1. CS+pump switched off. CS fault. Start 10 new attempts with Reset!
Cause: The CS supplies 10 unusable measured values.
The CS and the charge pump are switched off for 15 seconds after each unsuccessful attempt, after which a new measurement is carried out.
After an additional 10 unusable measured values, the CS switches off and can be switched back on only by actuating the Reset key.
The reasons for incorrect measurements could include: no usable values or one of the errors 16, 17, 30, 31.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
1. CS1xxx + CS-Zuförderp. Abgeschal. CS1xxxStörung. Start 10 new attempts with Reset!
2. Actuate ESC key and reset failure with the F3 key.
3. The measurement starts once again; automatic mode is not interrupted.
Error messages / Troubleshooting
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2. Flow at FAM inlet has been too low for 5 minutes. Check the FAM inlet.
Cause: This error can only arise in the starting phase of the FAM, because it is only during this phase that the corresponding timer is running. The message appears if the MAX switch point in the vacuum column is not achieved after 5 minutes have elapsed.
If this error occurs during initial start-up or after repairs, it is advisable to fill the filling pump in advance with approx. ¼ liters of oil. To accomplish this, remove the plug on the AS and then remove the AS by unscrewing it. The oil is filled in through this opening. The AS and the plug are mounted once again afterwards in order to restart the FAM.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
2. Flow at FAM inlet has been too low for 5 minutes. Check the FAM inlet.
2. Check all of the locking features in the suction line for flow.
3. Actuate ESC key and reset failure with the F3 key.
4. Start the unit by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 6. 5.
->b. The fault is not repeated. -> proceed to Step 11.
6. Clean the suction filter.
Check the hose between suction filter and filling pump.
Check the filling pump for proper functioning.
7. Actuate ESC key and reset failure with the F3 key.
8. Start the unit by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 10. 9.
->b. The fault is not repeated. -> proceed to Step 11.
10. Contact the HYDAC service department.
11. The fault is repaired.
Error messages / Troubleshooting
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3. FAM outlet is blocked
Cause: The level must reach the MIN switch point within 5 minutes once the MAX switch point in the vacuum column has been reached.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
3. FAM outlet is blocked
2. Check all of the locking devices in the return line for flow.
3. Actuate ESC key and reset failure with the F3 key.
4. Start the unit by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 6. 5.
->b. The fault is not repeated. -> proceed to Step 11.
6. Check the evacuation pump for proper functioning.
Check the return valve.
Check the suction line for constrictions.
Check the filter for flow.
7. Actuate ESC key and reset failure with the F3 key.
8. Start the unit by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 10. 9.
->b. The fault is not repeated. -> proceed to Step 11.
10. Contact the HYDAC service department.
11. The fault is repaired.
Error messages / Troubleshooting
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4. Error, float switch of rotary vane vacuum pump at fill level Min. / fill level Overflow
Cause: The MIN and Overflow switch points on the float switch of the vacuum pump were reached at the same time. The PLC outputs a message on the display.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
4. Error, float switch of rotary vane vacuum pump at fill level Min / fill level Overflow.
2. Switch off the FAM at the main switch.
3. Check that the level switch of the rotary vane vacuum pump is functioning correctly.
->a. Level switch is OK. -> proceed to Step 5. 4.
->b. Level switch is not OK. -> proceed to Step 7.
5. Check the plug to the level switch.
Check the cable from the level switch to the control cabinet and in the control cabinet to the PLC.
->a. The cable and plug are OK. -> proceed to Step 9. 6.
->b. The cable and plug are not OK. -> proceed to Step 8.
7. Replace the level switch. -> proceed to Step 10.
8. Replace the damaged parts. -> proceed to Step 10.
9. The PLC is defective -> contact the HYDAC Service Department.
10. The fault is repaired.
Error messages / Troubleshooting
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5. / 6. Error, float switch of vacuum column at fill level Max and/or fill level Overflow
Cause: The MIN and Overflow switch points in the vacuum column were reached at the same time. The PLC outputs a message on the display.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
5. Error, float switch of vacuum column at fill level Max and/or fill level Overflow
6. Error, float switch of vacuum column at fill level Min and/or fill level Max
2. Switch off the FAM at the main switch.
3. Check that the level switch is functioning correctly.
->a. Level switch is OK. -> proceed to Step 5. 4.
->b. Level switch is not OK. -> proceed to Step 7.
5. Check the plug to the level switch.
Check the cable from the level switch to the control cabinet and in the control cabinet to the PLC.
->a. The cable and plug are OK. -> proceed to Step 9. 6.
->b. The cable and plug are not OK. -> proceed to Step 8.
7. Replace the level switch. -> proceed to Step 10.
8. Replace the damaged parts. -> proceed to Step 10.
9. The PLC is defective -> contact the HYDAC Service Department.
10. The failure is repaired.
Error messages / Troubleshooting
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11. / 12. / 14. / 15. Cable break
Cause: Error 11. / 12. / 14. / 15.
The signal is immediately active after the lamp test (except with AS temperature: 5 s), error message flashes on the display, the FAM continues however to run. The only exception: if the sensor controls the FAM in the event of a cable break, the FAM will go into the after-running phase and switch off.
Cause: Error 13.
The signal remains active for 5 seconds after the lamp test. The charge pump for the CS is switched off (because no water content is known and it can therefore lead to incorrect measurements by the CS). The FAM continues to run. The only exception: if the sensor controls the FAM, the FAM will go into the after-running phase and switch off.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
11. Cable break, heater ETS
12. Cable break, AS 1000 temperature
13. Cable break, AS 1000 water content
14. Cable break, CS
15. Cable break, pressure sensor HDA 4145, vacuum column
2. Switch the FAM off at the main switch and unplug the power connector.
3 Check the cables and plugs of the corresponding sensor up to the PLC.
->a. The cable and plug are OK. -> proceed to Step 9. 4.
->b. The cable and plug are not OK. -> proceed to Step 5.
5. Check / replace the sensor
6. Plug the power plug into the power outlet.
Switch on the FAM at the main switch and start operation by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 8. 7.
->b. The fault is not repeated. -> proceed to Step 13.
Error messages / Troubleshooting
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8. The PLC is faulty. -> proceed to Step 12.
9. Replace the cable and/or the plug.
10. Plug the power plug into the power outlet.
Switch on the FAM at the main switch and start operation by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 5. 11.
->b. The fault is not repeated. -> proceed to Step 13.
12. Contact the HYDAC service department.
13. The fault is repaired.
Error messages / Troubleshooting
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16. No defined value from CS
Cause: The charge pump for the CS runs for 2 minutes in Automatic mode.
The CS has been reporting "no measured value from CS" for 4 minutes.
The message is shown on the CS display. The FAM continues to run. The CS is switched off for 15 seconds, after which a new measurement is started.
Remedy: If the measurement has failed 3 times in the "Filter to" operating mode, then the message "Start screen, RH+P, T and CS" will appear on the display.
Error messages / Troubleshooting
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17. No measured value from CS. Check for flow
Cause: The charge pump for the CS runs for 2 minutes in Automatic mode.
The CS has been reporting "no measured value from CS" for 4 minutes.
The message is shown on the CS display. The FAM continues to run. The CS is switched off for 15 seconds, after which a new measurement is started.
Remedy: If the measurement has failed 3 times in the "Filter to" operating mode, then the message "Start screen, RH+P, T and CS" will appear on the display.
Error messages / Troubleshooting
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18. / 19. / 20. / 21. / 22. Motor protection switch Qx has tripped.
Cause: The motor protection switch has tripped, due to an overload in the motor-pump group. The FAM switches off after 1.8 seconds.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
18. Motor protection switch Q2 has tripped.
19. Motor protection switch Q3 has tripped.
20. Motor protection switch Q4 has tripped.
21. Motor protection switch Q5 has tripped.
22. Motor protection switch Q6 has tripped.
2. Switch off the unit at the main switch.
3. Open the control cabinet door.
Switch the tripped motor protection switch back on.
Check the setting on the motor protection switch with the specifications on the motor type plate. Correct the settings if necessary.
4. Plug the power plug into the power outlet.
Switch on the FAM at the main switch and start operation by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 6. 5.
->b. The fault is not repeated. -> proceed to Step 13.
6. Check the current consumption of the motor with the nominal current specification on the motor type plate (I ≤ IN).
Check the viscosity of the medium.
Only with water ring vacuum pump -> Clean the tank of the water ring vacuum pump.
7. Close the control cabinet door. Switch on the FAM at the main switch and start operation by pressing the F1 key.
->a. The fault recurs -> proceed to Step 9. 8.
->b. The fault does not recur -> proceed to Step 13.
9. Replace motor protection switch and/or the fuse.
10. Close the control cabinet door.
Switch on the FAM at the main switch and start operation by
Error messages / Troubleshooting
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pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 12. 11.
->b. The fault is not repeated. -> proceed to Step 13.
12. Contact the HYDAC service department.
13. The fault is repaired.
Error messages / Troubleshooting
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23. Oil filter contaminated -> replace oil filter
Cause: The differential pressure display signal has been active for 5 minutes. The FAM goes into the after-running phase and switches off.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
23. Oil filter contaminated -> replace oil filter
2. Close all the locking features in the feed and return flow lines.
3. Empty the filter housing via the drain ball valve.
4. Replace the filter elements. For details, see page 81.
5. Open all the locking features in the feed and return flow lines.
6. Actuate ESC key and reset failure with the F3 key
7. Start the unit by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 9. 8.
->b. The fault is not repeated. -> proceed to Step 13.
9. Switch off the FAM and pull out the power plug.
Check clogging indicator, plug and supply line. Replace the parts if necessary.
10. ->a. The test resulted in no errors. -> proceed to Step 12.
->b. The errors found were eliminated.
-> proceed to Step 6.
12. The PLC is defective -> contact the HYDAC Service Department.
13. The fault is repaired.
Error messages / Troubleshooting
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24. Oil tank of rotary vane vacuum pump is empty -> refill oil
Cause: The MIN switch point in the oil tank of the rotary vane vacuum pump has been reached.
The message appears at once on the display.
The FAM goes into the after-running phase and switches off.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
24. Oil tank of rotary vane vacuum pump is empty -> refill oil.
2. Fill up the rotary vane vacuum pump with vacuum pump oil. For details, see page 38.
3. Actuate ESC key and reset failure with the F3 key.
4. Start the unit by pressing the F1 key.
5. The fault is repaired.
If the failure recurs, even though there is enough vacuum pump oil between the MIN and MAX markings, first check the float switch and afterwards the PLC.
Error messages / Troubleshooting
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25. Oil tank of rotary vane vacuum pump is too full -> drain oil
Cause: The MAX switch point in the oil tank of the rotary vane vacuum pump has been reached for 10 minutes. The message appears on the display. The FAM goes into the after-running phase and switches off.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
25. Oil tank of rotary vane vacuum pump is too full -> drain oil
2. Empty the oil tank of the rotary vane vacuum pump until the level in the inspection glass is between MIN and MAX. To drain, use the drain ball valve on the vacuum pump.
3. Actuate ESC key and reset failure with the F3 key.
4. Start the unit by pressing the F1 key.
5. The fault is repaired.
If the failure recurs, even though there is enough vacuum pump oil in the rotary vane vacuum pump, first check the float switch and afterwards the PLC.
Error messages / Troubleshooting
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26. Heater safety thermostat triggered
Cause: Thermostat trips during operating mode with heater. The FAM goes into the after-running phase and switches off.
If an operating mode is selected for which no heater is switched on, then it is possible to operate the FAM. The message will however be displayed and can be reduced with ESC. If the FAM is in Automatic mode and a switchover to an operating mode with a heater is carried out while the thermostat is still tripped, then the FAM will go into the after-running phase and switch off.
This error message can be connected with a preceding error message and with the immediate switch-off of the FAM that takes place as a result.
Resetting: Allow the heater to cool down before resetting.
Undo the 4 screws and remove the cover from the heater terminal box.
Press the green button (C) so that it engages in the lower position.
The mechanism is tripped by a bi-metal. This bi-metal must first cool down in order to recover. The cooling phase can indeed take up to 2 hours, depending on ambient conditions.
Remedy: If this is not an inherited error, then proceed as follows:
Ste
p
Description
Error messages / Troubleshooting
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1. Message:
26. Heater safety thermostat triggered.
2. Check whether the safety thermostat has tripped. The factory setting is 80°C.
3. ->a. The safety thermostat has triggered.
-> proceed to Step 4.
->b. The safety thermostat has not triggered.
-> proceed to Step 10.
4. Reset a safety thermostat. See page 102 for details.
5. ->a. Safety thermostat reset. -> proceed to Step 7.
->b. Safety thermostat reset not yet possible after 3 hours.
-> proceed to Step 6.
6. Replace the safety thermostat on the heater.
-> proceed to Step 18.
7. To reset the fault, press the F3 button.
8. ->a. Error reset -> proceed to Step 21.
9. ->b. Resetting fault not possible. -> proceed to Step 10.
10. Switch off the FAM at the main switch. Pull power plug.
11. Check the safety thermometer cable up to the PLC.
->a. The cable is defective. -> proceed to Step 17. 12.
->b. The cable is not defective. -> proceed to Step 13.
13. Replace the K7 relay.
14. Plug the power plug back in. Switch on the FAM at the main switch and start operation by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 16. 15.
->b. The fault is not repeated. -> proceed to Step 21.
16. The PLC is faulty. -> proceed to Step 20.
17. Replace the cable and/or plug.
18. Plug the power plug back in. Switch on the FAM at the main switch and start operation by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 13. 19.
->b. The fault is not repeated. -> proceed to Step 21.
20. Contact the HYDAC service department.
21. The fault is repaired.
Error messages / Troubleshooting
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27. Fuse F2 has tripped
Cause: The F2 fuse triggers. A message appears on the display. The FAM switches off at once. The fault indicator lamp is not flashing.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
27. Fuse F2 has tripped
2. Switch the FAM off at the main switch and unplug the power connector.
3. Determine the cause and eliminate it.
4. Switch on the unit at the main switch.
->a. The fault is repeated. -> proceed to Step 2. 5.
->b. The fault is not repeated. -> proceed to Step 6.
6. The fault is repaired.
Error messages / Troubleshooting
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28. Heater fuse has tripped
Cause: The heater fuse has tripped. The FAM goes into the after-running phase and switches off.
Remedy: Select an operating mode without heater. The message will however be displayed and can be reduced with ESC.
Perform the following steps:
Ste
p
Description
1. Message:
28. Heater fuse has tripped.
2. Switch off the FAM at the main switch.
3. Open the control cabinet door and switch the tripped motor protection switch and/or fuse back on.
Make sure the setting of the current corresponds to the heater type level.
Close the control cabinet door and plug the power plug back in.
4. Switch on the FAM at the main switch and start operation by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 6. 5.
->b. The fault is not repeated. -> proceed to Step 15.
6. Check the current consumption of the motor and/or of the heater at which the motor protection switch and/or the fuse has tripped against the specifications on the type label.
7. ->a. If the measured current I <= IN -> proceed to Step 9.
->b. If the measured current I >= IN -> proceed to Step 8.
8. Replace the defective motor/heater.
-> proceed to Step 9.
9. Close the control cabinet door. Switch on the FAM at the main switch and start operation by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 11. 10.
->b. The fault is not repeated. -> proceed to Step 15.
11. Replace the motor protection switch and/or fuse.
12. Close the control cabinet door. Switch on the FAM at the main switch and start operation by pressing the F1 key.
13. ->a. The fault is repeated. -> proceed to Step 14.
Error messages / Troubleshooting
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->b. The fault is not repeated. -> proceed to Step 15.
14. Contact the HYDAC service department.
15. The fault is repaired.
Error messages / Troubleshooting
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29. Check phase sequence
Cause: The phase sequence relay checks the correct phase sequence after switch-on.
A message is shown on the display.
Remedy: Check the phase sequence.
Perform the following steps:
Ste
p
Description
1. Message:
Check phase sequence
2. Switch the unit off at the main switch and unplug the power connector.
3 Replacement of 2 phases on the mains plug (mains plug up to 32A with phase changer), check mains voltage.
4. Plug in the power connector and switch the unit on at the main switch.
->a. The fault is repeated. -> proceed to Step 6. 5.
->b. The fault is not repeated. -> proceed to Step 13.
6. Pull power plug.
Check the functioning of the power supply cable and the connection plug.
7. Plug in the power connector and switch the FAM on at the main switch.
8. ->a. The fault is repeated. -> proceed to Step 9.
->b. The fault is not repeated. -> proceed to Step 13.
9. Switch the FAM off at the main switch and unplug the power connector.
Replace the phase sequence relay.
10. Plug in the power connector and switch the FAM on at the main switch.
11. ->a. The fault is repeated. -> proceed to Step 12.
->b. The fault is not repeated. -> proceed to Step 13.
12. Contact the HYDAC service department.
13. The fault is repaired.
Error messages / Troubleshooting
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NOTICE
Incorrect phase sequence
The motors / pumps rotate in the wrong direction.
► Using manual operation always check the direction of rotation of the motors after they have been replaced.
Error messages / Troubleshooting
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30. Malfunction CS flow too low
Cause: The charge pump for the CS runs for 2 minutes in automatic mode. The CS reports "Flow too low" or "Device error" for 4 minutes, message appears in the display of the CS. The FAM continues to run. The CS is switched off for 15 seconds.
If the operating mode "Filter to" is set and the fault appears 3x in a row, then the message will also appear in the windows "Start screen, RH+P, T and CS".
No additional limitations.
Remedy: Select a different operating mode, normal mode is possible.
31. Fault, CS device error
Cause: The charge pump for the CS runs for 2 minutes in automatic mode. The CS reports "Flow too low" or "Device error" for 4 minutes, message appears in the display of the CS. The FAM continues to run. The CS is switched off for 15 seconds.
If the operating mode "Filter to" is set and the fault appears 3x in a row, then the message will also appear in the windows "Start screen, RH+P, T and CS".
No additional limitations.
Remedy: Select a different operating mode, normal mode is possible.
Error messages / Troubleshooting
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32. Dry-running Evacuation Pump
Cause: The evacuation pump is running and the MIN switch point in the vacuum column was reached/was not reached.
The timer runs 2 minutes and the MIN switch point is not exceeded during this time. The FAM switches off at once, the message appears on the display.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
32. Dry-running Evacuation Pump
2. Check all of the locking features in the supply line for flow / freedom of passage. Open them if necessary.
3 Actuate ESC key and reset failure with the F3 key
4. Start the unit by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 6. 5.
->b. The fault is not repeated. -> proceed to Step 8.
6. Clean the suction filter.
Check the hose between suction filter and filling pump.
Check the filling pump for proper functioning.
->a. The fault is repeated. -> proceed to Step 3. 7.
->b. The fault is not repeated. -> proceed to Step 8.
8. The fault is repaired.
Error messages / Troubleshooting
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33. Vacuum column overflow -> drain vacuum column and troubleshoot cause
Cause: The E-STOP MAX switch point in the vacuum column was reached. All of the pumps except the evacuation pump are switched off.
The timer runs 4 minutes and 10 seconds. The level did not fall below the MAX switch point during the time, the FAM switches off at once, message appears on the display.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
33. Vacuum column overflow -> drain vacuum column and troubleshoot cause.
2. Start the evacuation pump using the Manual menu.
3. Monitor the evacuation time on the basis of the table below.
->a. Emptying duration is correct. -> proceed to Step 6.
4. ->b. Emptying duration is not correct.
-> proceed to Step 5.
5. Check the evacuation pump for proper functioning.
-> proceed to Step 7.
6. The vacuum in the vacuum column is too low.
-> increase the vacuum (e.g. from 300 mbar -> 400 mbar)
7. Start automatic operation.
Error messages / Troubleshooting
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Emptying duration for the vacuum column in seconds:
Voltage with 50 Hz Voltage with 60 Hz
Filling level marking Filling level marking
FAM MIN MAX E-STOP MAX MIN MAX
E-STOP MAX
25 31.8 39.7 50.8 29.4 36.8 47.0
45 19.6 24.5 31.3 18.7 23.3 29.8
60 23.4 29.2 37.3 21.0 26.3 33.6
75 18.1 22.6 28.9 16.8 21.0 26.9
95 15.6 19.5 24.9 15.0 18.8 24.0
A deviation of +/- 10 seconds is within the tolerance.
Error messages / Troubleshooting
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34. Oil pan too full -> drain oil pan and seal leak
Cause: The float switch in the tray was actuated. The message appears on the display after 1.8 seconds, and the FAM switches itself off.
Remedy: Perform the following steps:
Ste
p
Description
1. Message:
34. Oil pan too full -> drain oil pan and seal leak.
2. Empty the oil pan on the FAM.
3. Check the FAM for any leaks and eliminate any that are found.
4. Actuate ESC key and reset failure with the F3 key.
5. Restart the FAM by pressing the F1 key.
->a. The fault is repeated. -> proceed to Step 7. 6.
->b. The fault is not repeated. -> proceed to Step 8.
7. Check the float switch in the oil pan. See page 86.
Check the supply line to the float switch. If necessary, replace them.
-> proceed to Step 4.
8. The fault is repaired.
Error messages / Troubleshooting
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37. Saturation oil >= 90%. Measurement with CS 1xxx not possible!
Cause: Error-free measurement of contamination is not possible with a water content ≥90%. The charge pump of the CS is switched off.
If you selected an operating mode for which the CS controls the FAM, then the FAM will automatically jump into a similar operating mode without control by the CS.
Example: Dewater + Filter to => Dewater + Filter
Remedy: The display flashes and shows "Operating mode changed".
It will not be possible to reset this error message until the relative humidity is <90%.
It will not be possible to select operating modes in which the CS controls the FAM until the relative humidity is <90%.
Spare parts
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Spare parts
FAM
Qty. Designation Part no.
1 Breather filter 0160 MU 003 M 1265765
1 Suction strainer 1" assy., consisting of:
635624
1x strainer insert, 250µm 6016797
1x sealing ring 3186928
1 3/2-directional control valve 3642696
1 Pressure hose, Length = 5 m 6031686
1 Suction hose, Length = 5 m 6031685
1 Level switch (vacuum column) 6134743
*) available on request
Fluid filter (OLF 5)
Qty. Designation Part no.
1 Filter element, filtration rating 2 µm N5DM002-EPDM 3203901
1 Filter element, filtration rating 5 µm N5DM005-EPDM 3832764
1 Filter element, filtration rating 10 µm
N5DM010-EPDM 4093756
1 Filter element, filtration rating 20 µm
N5DM020-EPDM 4093759
*) available on request
Vacuum pump
Qty. Designation Part no.
1 Service kit vacuum pump consisting of exhaust filter and seals
6014161
1 Vacuum pump oil VE101, 1 Liter 6018128
1 Vacuum pump oil VE101, 5 Liter 6018129
*) available on request
Active carbon filter
Qty. Designation Part no.
1 Carbon filter canister 6078452
Condensate separator
Qty. Designation Part no.
1 Filter element 6078434
1 Vacuum pump oil VE101, 1 Liter 6018128
Contact / Service
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Contact / Service
For product information, technical support or if you have comments or suggestions concerning this manual, please contact:
HYDAC FILTER SYSTEMS GMBH
Telephone: +49 (0) 6897 509 1174
Fax: +49 (0) 6897 509 9046
E-Mail: filtersystems@hydac.com
Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil.
Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices.
HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz
Germany
Telephone: +49 (0) 681 509 883
Fax: +49 (0) 681 509 324
E-Mail: service@hydac.com
Taking the unit out of operation
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Taking the unit out of operation
Drain the unit completely, including all of its components, the same way as is done before putting it into storage.
Pull out the power plug and securely fasten the hoses and power cord to the unit.
Store the unit in a clean, dry (non-condensing) space.
Disposing of the unit
Dispose of the packaging material in an environmentally friendly manner.
After dismantling the unit and separating the various materials, dispose of the unit in an environmentally-friendly manner.
Technical details
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Technical details
Refer to the type label for specific data of the unit.
FAM10 FAM 10/15
Flow rate 10 l/min @ 50Hz 15 l/min @ 50Hz
Electrical power consumption 1500 W without heater 4400 W with heater
2000 W without heater 4900 W with heater
Empty weight ≈ 300 kg ≈ 300 kg
Operating pressure 3.5 bar
Permissible suction pressure at suction port (without suction hose)
maximum ± 0.2 bar
Viscosity range 15 … 800 mm²/s
Pump type Vacuum pump = Rotary vane vacuum
pump Filling pump = Vane pump Evacuation pump = Gear pump
Fluid filter size OLF5
Filter element type N5DMxxx-EPDM
Contamination retention capacity according to ISO 4572
200 g
Clogging indicator VM 2 C.0
Power cable, length 10 m
Protection class IP 54
Hoses, length 5 m
Hoses, material See the model code, page 119
Connection inlet/outlet see page33
Material of sealings EPDM peroxide cross-linked / PTFE
Permitted fluid temperature range 10 to 80°C
Permitted ambient temperature range
10 to 40°C
Permitted storage temperature range
10 to 40°C
Achievable residual water content < 1000 ppm – Aviation Phosphate ester
Noise level according to VBG121 < 70 dB(A) at 1 m distance
Model Code
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Model Code
FAM 10 P 2 A - 40 - R - H - B - A - 00 /-V Product FAM = FluidAqua Mobil Installation size 10 = 10 l/min @ 50 Hz
12 l/min @ 60 Hz
10/15 = 15 l/min @ 50 Hz 18 l/min @ 60 Hz
Operating fluid P = Aviation phosphoric ester, e.g., Skydrol® or
Hyjet®, tested with Skydrol®*
I = Insulation oil – NBR seals
X = HDF-R media – FKM seals
B = Readily biologically degradable (on ester base) FKM seals
Mechanical type 1 = stationary 2 = mobile (with rollers and hose holder) Voltage/frequency/power supply A = 400 V, 50 Hz, 3 Ph B = 415 V, 50 Hz, 3 Ph C = 200 V, 50 Hz, 3 Ph D = 200 V, 60 Hz, 3 Ph E = 220 V, 60 Hz, 3 Ph F = 230 V, 60 Hz, 3 Ph G = 380 V, 60 Hz, 3 Ph H = 440 V, 60 Hz, 3 Ph I = 500 V, 50 Hz, 3 Ph K = 480 V, 60 Hz, 3 Ph L = 220 V, 50 Hz, 3 Ph N = 575 V, 60 Hz, 3 Ph O = 460 V, 60 Hz, 3 Ph X = other voltage Filter size fluid filter
05 = OLF5 Type of vacuum pump R = Rotary vane vacuum pump Heater H = Heater z = without heater
Control concept B = Basic (Siemens OP73) Instrumentation A = AquaSensor AC1 = AquaSensor + ContaminationSensor ISO4406:1999 AC2 = AquaSensor + ContaminationSensor SAE AS 4059(D) AC3 = AquaSensor + ContaminationSensor NAS 1638 Modification number 00 = You will always receive the current version. Supplementary details V = FKM seals
EU Declaration of Conformity
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EU Declaration of Conformity
HYDAC FILTER SYSTEMS GMBHPostfach 12 5166273 Sulzbach / SaarGermany
Industriegebiet66280 Sulzbach / SaarGermany
Telefon: ++49 (0) 6897 509 01Internet: www.hydac.com
EC declaration of conformity
We hereby declare that the following designated product, on the basis of its design and construction, and in the version which we have brought to market, corresponds to the fundamental safety and health requirements contained in the standards listed below.
Any modification of this product that is not coordinated with us in writing will cause this declaration to lose its validity.
Designation Filtering and dewatering unit
Type FAM 10 - Series
Serial-no.: -
EU-Machinery Directive 2006/42/EG
EU Electrical Equipment Regulations 2006/95/EG
EU electromagnetic compatibility 2004/108/EG
Safety of machinery and devices EN 12100-1/2
2009-12-22 Dr. Andreas Schunk Date Name (CE official)
Executive director: Documentation Representative:
Mathias Dieter, Dipl.Kfm. Wolfgang Haering Mr. Günter Harge
Registered seat of company: 66280 Sulzbach / Saar - Germany c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Registry Court: Saarbrücken, HRB 17216 Telephone: +49 (0) 6897 509 1511
Value added tax identification number: DE 815001609 Fax: +49 (0) 6897 509 1394
Tax number : 040/110/50773 E-Mail: guenter.harge@hydac.com
Page 1 / 1
Index
A
ambient temperature ........................ 20, 23, 34, 121 AquaSensor...........5, 25, 29, 31, 56, 72, 73, 75, 122
B
Breather filter ...................................................... 117 Brief overview................................................... 4, 60
C
care ........................................................ 2, 7, 18, 38 Cause ...90, 91, 92, 93, 94, 95, 97, 98, 99, 101, 102,
103, 104, 106, 107, 109, 111, 112, 113, 115, 116 CE official ........................................................... 123 Changing the filter element......................... 5, 73, 78 Check valve .................................................... 25, 29 cleaning .......................................................... 32, 73 Clogging indicator............................................... 121 Compressor oil ..................................................... 81 connecting ...................................................... 42, 47 Connection ..............................4, 22, 34, 35, 44, 121 Connection cable.................................................. 22 Contamination retention capacity ....................... 121 ContaminationSensor ....................... 29, 65, 89, 122 Control ...........................................4, 25, 43, 49, 122
D
Date.................................................................... 123 Declaration of conformity...................................... 21 degassing ................................................. 12, 22, 30 Density ................................................................. 37 Description..3, 20, 22, 39, 43, 50, 54, 60, 90, 91, 92,
93, 94, 95, 99, 101, 102, 103, 104, 106, 107, 109, 112, 113, 115
Device error ........................................................ 111 dewatering.......................12, 22, 23, 30, 45, 47, 123 Dewatering ....................................23, 50, 59, 60, 69 Dewatering performance ...................................... 23 Differential pressure ....................................... 29, 72 Dimensions....................................................... 3, 26 DIN ................................................................. 39, 73 Display.....................................54, 56, 57, 58, 69, 70 Disposal................................................................ 14 Documentation Representative .................. 2, 3, 123 Drain ball valve ..................................................... 77 drain plug........................................................ 83, 87 draining................................................................. 83
E
EC declaration of conformity............................... 123 Empty weight ................................................ 20, 121 Error ................................5, 89, 93, 94, 95, 105, 116 Error message.................................................. 5, 89
F
Factory setting...........................................56, 57, 70 Fault indicator lamp .............................................. 25 filling ...30, 31, 39, 40, 45, 50, 64, 65, 73, 81, 82, 91,
112 Filter ...4, 13, 50, 60, 61, 62, 63, 70, 77, 97, 98, 111,
116, 117, 121, 122 Filter element.........................................77, 117, 121 Filter element type.............................................. 121 Filter to ....4, 50, 60, 61, 62, 63, 70, 97, 98, 111, 116 filtration..............................................19, 22, 87, 117 Filtration...................................20, 25, 50, 59, 60, 61 Float switch .....................................................25, 29 Flow rate............................................20, 36, 37, 121 Fluid filter...............................6, 25, 29, 73, 117, 121 Fluid temperature ................................................. 23 Forwarding agent ................................................. 14 Function description ......................................... 4, 30
G
Gear pump ......................................................... 121
H
Hazard symbol ................................................... 3, 9 HDA...................................................................... 95 Heater....................6, 25, 29, 50, 104, 105, 107, 122 Hydraulic diagram ............................................ 4, 28 Hydraulic oil .......................................................... 46 Hyjet ..............................................................12, 122
I
Imprint ................................................................ 2, 3 IN 4, 20, 25, 29, 36, 38, 44, 72, 99, 107 Inspection ........................................................70, 72 installation ............................................................ 14 Internal pipe diameter........................................... 37 IP 121 ISO ..............................................35, 39, 51, 58, 121 ISO4406 ............................................................. 122
1999 ....................................................................... 122
L
Language ............................................................. 51 Level sensor ....................................................25, 29 Level switch.......................................80, 93, 94, 117
M
Main switch......................................................25, 43 Maintenance............................................1, 5, 72, 81 Malfunction ................................................6, 31, 111 Manufacturer ........................................................ 21 Material of sealings ............................................ 121 Measure ..........................................................73, 74 Measurement ............................................6, 63, 116
Index
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Measures.............................................................. 11 Mineral oil ............................................................. 37 Model code........................................................... 20 Motor protection switch..................................... 6, 99 mounting............................................................... 34
N
NAS ........................................................ 51, 58, 122 Noise level .......................................................... 121
O
OFF ................................................................ 64, 89 Oil filler neck ......................................................... 80 Oil pan ............................................................ 6, 115 Oil separator ......................................................... 80 Oil sight glass ....................................................... 80 operating ..1, 4, 5, 7, 8, 9, 12, 13, 14, 20, 30, 33, 39,
43, 45, 46, 49, 50, 52, 54, 55, 56, 57, 58, 59, 60, 63, 64, 65, 69, 70, 75, 81, 85, 88, 97, 98, 104, 107, 111, 116
Operation.................................13, 14, 39, 51, 64, 79 Operations control ................................................ 14 OUT................................................ 4, 20, 36, 38, 44 Overview .................................................... 4, 50, 51
P
Power consumption .............................................. 20 Pressure differential.............................................. 37 Pressure hose .............................................. 35, 117 Pressure sensor ....................................... 25, 29, 72 Pressure setting.................................................... 46 Proper/Designated Use .................................... 3, 12 Protection class ............................................ 20, 121 Publisher ................................................................ 2 Pump .......................................4, 6, 29, 39, 112, 121
R
Relative humidity .................................................. 50 Remedy 90, 91, 92, 93, 94, 95, 97, 98, 99, 101, 102,
103, 104, 106, 107, 109, 111, 112, 113, 115, 116 repairs .................................................................. 91 replacement.................................................... 75, 81
Rigid caster .......................................................... 25 Rotary vane vacuum pump....5, 34, 72, 80, 121, 122
S
SAE .........................................................51, 58, 122 Safety thermostat ............................................... 105 select ...............................................................8, 116 Serial-no ............................................................. 123 Service ..6, 51, 64, 65, 69, 88, 93, 94, 101, 117, 119 setting................25, 29, 30, 34, 54, 57, 99, 105, 107 Signal word....................................................... 3, 10 signal words ......................................................... 11 Skydrol ............................................................... 122 Spare parts......................................................6, 117 Specialist personnel ............................................. 14 Suction hose............................................22, 35, 117 Suction port connection ........................................ 80 switching on.......................................................... 55
T
Temperature............4, 25, 29, 50, 51, 57, 67, 68, 89 Temperature sensor ........................................25, 29 Thermostat ......................................................... 104 to shut down ......................................................... 16 Transport .............................................................. 14 transporting .......................................................... 17 troubleshooting..................................................... 14 Troubleshooting................................................ 5, 89 Type label............................................................. 20
V
Vacuum ......4, 6, 21, 25, 29, 39, 43, 50, 61, 62, 113, 117, 121
Vacuum column...................................6, 25, 29, 113 Vacuum pump6, 21, 25, 29, 39, 50, 61, 62, 117, 121 vacuum pump oil .................34, 39, 40, 78, 102, 103 Vane pump ......................................................... 121 Viscosity ............................................................. 121
W
Water content ......................................23, 56, 57, 58 Weight .................................................................. 20
HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 9046 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com E-mail: filtersystems@hydac.com