Post on 13-Apr-2017
Job Specification:
Project: QOROS Auto Lamp “Reflector_TI_Basic”“Lens_TI_Basic”
Processes: Mold Manufacturing & Plastic Injection Molding
Materials: HASCO (Euro Standard); Ultem AUT200 natur And
Lexan XHT 4143-NA5D003T (Apec 1695 ) (Part)
Lead Time: 28-30days
Quantity:1000-50000Units
Export Mold Introduce and Advantage:
These are full production injection mold tools that will be
exported outside China for our customers to run in their
own facilities or at a local molders,We Accord difference
Country Stardand to used difference Mold base.mold core
mold insert and so on.the prices is more cheaper than
make in Euro and USA.
r fast – in 12 days the mold was finished and the
Designer and Project Specs:
Vowin have Join the Euro mold show On Germany
Sep,2013.ZKW Group (ZKW is the biggest of supplier of
BMW,QOROS,AUDI,BENZ light.the have many factorys all
over the world)People have visit us and talk with us long
time.after come back from Mold show.ZKW have send us the
inquiry.we give the prices with short time,so ZKW Group
Decided to Visit our Factory and Discuss the project,
After ZKW Group Bernd Helfrich ,Franco Stancati Visit us .
And we have Discuss almost one day.From The discuss. We
know .This Project Lights Are for a new Model of
QOROS,They just make design for then .but the time is
limited.As they know Vowin have good Experience of
Automative area. Vowin have work with Landrover ,Jaguar
Audi,Johnson Control ,Nifco, more than 10years. During the
meeting. The most Difficult is this parts is for the car
light,must be resistance high temperature about 800Degree
and the surface finish must Clear.So We decide used material
Ultem AUT200 natur And Lexan XHT 4143-NA5D003T (Apec
1695 ) to make it.Also after finish the mold .the mold need
export to Austria。 Austria12 days the mold was
How the Part / Individual Components Were Made
Step 1: Review of Project
Having discussed the client’s needs in full and carried out a
review at 3design, we were able to offer a tangible solution.
We promised to manufacture two injection mold tools and
deliver production quality parts within 28-30days. All parts had
to be ‘as designed’, no alterations or design concessions
could be made as every sharp corner, rib and boss was
essential to assembly. Vowin Prototype specializes in making
Export mold including all the part details that the customer will
want when he goes to mass production.
Step 2: Review of the Design & Building the Molds
Due to the nature of the project we needed two molds.Both 2 mold
are 1+1 tool,, we used Euro standard mold insert system, Our
‘ready-to-go’ mold inserts fit into a common master base. This
frees us up to focus on just the core, cavity, and ejector system.
This system reduces costs and lead time to our clients – all without
compromising quality.
Step 3: Mold Build;
Both molds were made Meeting Euro startand.. Using We selected
our mold materials at the RFQ stage based upon customer
requirements. For larger production quantities And Exprt mold we
would have chosen different materials such as Hasco tool steel.
Step 4: Plastic Injection Molding
We were ready for production of the first samples and installed the
mold inserts into our standard mold base. Afterwards the standard
mold base was fitted into the injection molding machine.
The tool was a straight draw. Molding took place automatically and
with faster cycle times as no operator intervention was required
during molding.
All parts were delivered to the customer on time allowing them to
assemble Car. Oh, we nearly forgot, the project other 7 parts make
in Vowin too, but that’s another story for another time!
Step 5:Make test report and Expoer Mold
After finish injection Parts. We need Make many kindlys of
document to Customer,and we used Export Wooden box to
Package it.