Post on 28-Jun-2020
Innovation Behind Every Door
ExamSlide™ Installation Instructions - Single Door
Sep2019 REV7
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page WARRANTY
AD SYSTEMSExamSlideᵀᴹ Single Door - Installation Instructions
www.specADsystems.com
WARRANTY AND INSTALLATION VIDEO
WARRANTY WILL BE VOIDIF INSTALLED BY UNTRAINED PERSONNEL
ALL PERSONNEL MUST WATCH INSTRUCTIONAL VIDEO ANDPASS ON-LINE TEST BEFORE INSTALLING THIS PRODUCT
Go to: Install.SpecADsystems.com and select“Register” to view instructional materials.
If you need assistance, please contact:AD Systems
Phone: 425-374-1360Email: ADSystems.CustomerService@Allegion.com
Live Web Chat: www.SpecADsystems.comand select “Live Chat”
To view Installation video go to: Install.SpecADsystems.com
THIS MANUAL INSTRUCTS YOU HOW TO INSTALL AND OPERATE
THE AD SYSTEMS SLIDING DOOR SYSTEM.
IF YOU DISREGARD THE INSTRUCTIONS, INFORMATION, AND/OR
WARRANTY IN THE MANUAL, YOU COULD BE ASSUMING
RESPONSIBILITY FOR DAMAGES, COSTS, OR INJURY
INCURRED BY SUCH DISREGARD.
CONTACT YOUR AD SYSTEMS PROJECT MANAGER FOR ANY
QUESTIONS REGARDING YOUR INSTALLATION.
! WARNING
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page INDEX
AD SYSTEMSExamSlideᵀᴹ Door Installation Instructions
www.specADsystems.com
INSTRUCTION STEP INDEX
STEP # DESCRIPTION
i FRAME PARTS ASSEMBLY OVERVIEW
ii ALUMINUM DOOR PARTS ASSEMBLY OVERVIEW
iii WOOD DOOR PARTS ASSEMBLY OVERVIEW
iv GENERIC EXAMSLIDE ELEVATION WITH SECTION VIEWS
1.1 REQUIRED PRE-CONSTRUCTION INSTRUCTIONS
1.2 VERIFY ROUGH OPENINGS
2 CUT VERTICAL JAMB FRAMES
3 ASSEMBLE PERIMETER BASE FRAMES
4 INSTALL PERIMETER BASE FRAME INTO OPENING
5 INSTALL PERIMETER INTERIOR TRIM ONTO PERIMETER BASE FRAME
6-A FIXED SILL GUIDE (NON-ACOUSTIC BOTTOM TRACK / MAGNETICALLY ACTIVATED AUTOMATIC DOOR BOTTOM)
6-B ADJUSTABLE SILL GUIDE (SILL GUIDE ACTIVATED DOOR BOTTOM)
6-C OFFSET FIXED SILL GUIDE (EXPOSED FRAME WITH NON-ACOUSTIC BOTTOM TRACK)
6-D OFFSET ADJUSTABLE SILL GUIDE (EXPOSED FRAME WITH SILL GUIDE ACTIVATED BOTTOM TRACK)
7 INSTALL STILE SUPPORT BRACKETS FOR STILE POCKET
8 INSTALL STILE POCKET
9 INSTALL CARRIAGE TRACK
10 INSTALL EXTERIOR TRIM
11.1 ASSEMBLE SOFT CLOSE DAMPER
11.2 ASSEMBLE SINGLE TROLLEY
12-A INSTALL SOFT CLOSE DAMPERS - DUAL
12-B INSTALL SOFT CLOSE DAMPER - SINGLE
13 INSTALL HANGER BRACKETS ONTO WOOD DOORS
14 INSTALL BOTTOM TRACK (NON-ACOUSTIC BOTTOM OR SILL GUIDE ACTIVATED ACOUSTIC BOTTOM)
15 INSTALL AND ADJUST DOOR
16-A.1 INSTALL TRIGGER ARMS FOR SOFT CLOSE DAMPER - DUAL
16-A.2 INSTALL TRIGGER ARMS FOR SOFT CLOSE DAMPER - DUAL
16-B.1 INSTALL TRIGGER ARM AND STOP FOR SOFT CLOSE DAMPER - SINGLE
16-B.2 INSTALL TRIGGER ARM AND STOP FOR SOFT CLOSE DAMPER - SINGLE
17-A INSTALL HARDWARE AND ADJUST DOOR POSITION FOR SOFT CLOSE DAMPER - DUAL
17-B INSTALL HARDWARE AND ADJUST DOOR POSITION FOR SOFT CLOSE DAMPER - SINGLE
18 ADJUST PRE-INSTALLED STRIKE PLATE (WHEN SUPPLIED)
19 TEST DOOR LATCH AND ADJUST STILE POCKET GASKETS
20 INSTALL END CAPS & VALANCE
21 SILL GUIDE ADJUSTMENT (SILL GUIDE ACTIVATED ACOUSTIC DOOR BOTTOM)
22 INSTALL GLASS INTO DOORS (WHEN REQUIRED)
23 FINAL OPERATION CHECK AND ADJUSTMENTS
NOTE: FOR SINGLE DOOR WITH SIDELITE AND/OR TRANSOM, REFER TO
ADDITIONAL DOCUMENT OF SPECIFIC SUPPLEMENTAL INSTRUCTIONS.
SUPPLEMENTAL INSTRUCTIONS STEPS WILL CORRESPOND WITH THE
STEPS IN THIS INSTALLATION INSTRUCTION.
2
45 3
F3
2
4 53
F1
F1
1
1
F2
F2
F2
12
6
7
F5
F5
FIGURE A
F9
F9
6
# SYSTEM PARTS PART #
1 PERIMETER BASE FRAME PB-01
2 4 7/8" WALL PERIMETER INTERIOR TRIM IT-487
3 5 1/4" WALL PERIMETER INTERIOR TRIM IT-525
4 5 7/8" WALL PERIMETER INTERIOR TRIM IT-587
5 7 1/4" WALL PERIMETER INTERIOR TRIM IT-725
6 EXTERIOR TRIM & RACEWAY WITH GASKET ET-02
7 STILE POCKET ST-XXX
8 CARRIAGE TRACK G2SBTR-SLXXX
9 VALANCE VA-XX
10 LEFT & RIGHT END CAP SMPRT0041-1
12 STILE SUPPORT BRACKET SMPRT0025
13 OM - HD FIXED SILL GUIDE HDW0057-1
14 LH HD ADJUSTABLE SILL GUIDE HDW0058
15 RH HD ADJUSTABLE SILL GUIDE HDW0059
16 STRIKE PLATE ASSEMBLY (IF REQ.)
28 BUBBLE LEVEL FOR TRACK SMPRT0045
30 G2SB120-SHIM SMPRT0043
42 LH OFFSET FIXED SILL GUIDE HDW0114
43 RH OFFSET FIXED SILL GUIDE HDW0115
60 COTTER PIN, 3.5 X 27 X 75mm SMPRT0042
61 LH OFFSET ADJUSTABLE SILL GUIDE HDW0132
62 RH OFFSET ADJUSTABLE SILL GUIDE HDW0133
16
F4
12
F4
ASSEMBLY TOOLS AND SUPPLIES
· PENCIL, SHARPIE OR SIMILAR
· LEVEL
· LASER LEVEL (IF INSTALLING MULTIPLE ADJACENT DOORS)
· CHOP SAW WITH 80-TOOTH MINIMUM CARBIDE TIP BLADE
· 2 - 4 BAR CLAMPS ("QUICK CLAMP")
· DRILL
· 3/8" NUT DRIVER BIT FOR IMPACT DRIVER
· 5/16" NUT DRIVER BIT FOR IMPACT DRIVER
· #2 PHILLIPS HEAD BIT
· #3 PHILLIPS HEAD BIT
· 9/64" DRILL BIT
· 1/4" MASONRY BIT
· 1/2" OPEN END WRENCH
· MEDIUM SIZED FLAT HEAD SCREW DRIVER
· HAMMER DRILL OR POWDER ACTUATED NAIL GUN
· IMPACT DRIVER
· KNIFE / SCISSORS
· HANGER BRACKET WRENCH - SUPPLIED BY AD SYSTEMS
· NON-MARRING RUBBER MALLET
· NON-PERMANENT LOCTITE ADHESIVE, BLUE
· SHIMS
· ISOPROPYL ALCOHOL
· SETTING BLOCK (IF GLASS IS FIELD INSTALLED)
F12 F13
# FASTENERS:
F1 #10 X 1" HEX WASHER HEAD TAPPING SCREW (HWHTS)
F2 #14 X 2" HEX HEAD SELF-DRILLING SCREW (HHSDS)
F3 #6 X 3/4" PHILLIPS FLAT HEAD SHEET METAL SCREW (PFHSMS)
F4 #8 X 1/2" PHILLIPS MODIFIED TRUSS SELF-DRILLING SCREW (PMTSDS)
F5 #10 X 1/2" PHILLIPS FLAT HEAD SELF-DRILLING SCREW (PFHSDS)
F6 #14 X 2-1/2" HEX HEAD SELF-DRILLING SCREW (HHSDS)
F9 #10 X 1-1/2" PHILLIPS PAN HEAD SELF-DRILLING SCREW (PPHSDS)
F10 #8 X 1" PHILLIPS FLAT HEAD SCREW (PFHS)
F11 #8 X 1" MASONRY & CONCRETE ANCHOR SLEEVE (PLASTIC)
F12 #10-32 X 3/4" FLAT HEAD PHILLIPS MACHINE SCREW (FHPMS)
F13 #10-32 FULL NYLOCK NUT
F18 #8 X 3/4" PHILLIPS MODIFIED TRUSS SELF-DRILLING SCREW (PMTSDS)
SCREW WAX --
USED TO LUBRICATE FASTENERS IN STEP 3.
(PROVIDED WITH EVERY PALLET)
10
8
F6
10
INCLUDES 4 EXTRA
END CAP SCREWS
30
9
F3
1
F18
F18
28
13
F11
60
F10
14 15
F4
i NOTICECHECK SHIPMENT TO BE SURE THAT ALL PARTS
ARE ACCOUNTED FOR. CUSTOMER HAS (7) DAYS
TO CLAIM MISSING PARTS!
42 4361 62
Option A Option BOption COption D
i. FRAME PARTS ASSEMBLY OVERVIEWOPEN RIGHT DOOR ASSEMBLY (SHOWN FROM VALANCE SIDE) ExamSlideᵀᴹ Single Door System
Sep2019 REV7 Page I FRAME PARTS
FIGURE A.SILL GUIDE
D8
F14
D4
F14
F14
F4
D8
8
NOTE:
ALUMINUM STILE AND RAIL DOOR LEAVES ARE
FACTORY ASSEMBLED BY AD SYSTEMS WITH
HANGERS & BOTTOM TRACK PRE-INSTALLED.
SOFT CLOSE DAMPERS & PULL HANDLES ARE
TO BE FIELD INSTALLED.
HANGER BRACKET WRENCH (SMPRT0050) -
USED TO ADJUST HANGER BOLT & TO
SPACE TRIGGER ARM & STOPPER IN
TRACK (PROVIDED WITH EVERY PALLET)
# DESCRIPTION PART #
8 CARRIAGE TRACK G2SBTR-SL120
D1 EDGE GASKET GSKT00006
D2 BOTTOM TRACK EXTR0009
D3 SILL GUIDE ACTIVATED ACOUSTIC DOOR BOTTOM HDW007#
D4 BACK TO BACK DOOR PULLS VARIES
D5 SINGLE SOFT CLOSE DAMPER WITH TROLLEY HDW0044
D7 (2) HANGERS HDW0064
D8 (1) STOPPER & TRIGGER ARM
D9 SINGLE TROLLEY
D10 DOOR STOP
D6 DUAL SOFT CLOSE DAMPER WITH TROLLEY HDW0043
D7 (2) HANGERS HDW0064
D8 (2) STOPPER & TRIGGER ARM
# FASTENERS:
F4 #8 X 1/2" PHILLIPS MODIFIED TRUSS SELF-DRILLING SCREW (PMTSDS)
F14 #12-14 X 2-1/2" HEX WASHER HEAD SELF-DRILLING SCREW (HWHSDS)
D6
D8
D7
D7
D7
D4
F14
F4
D7
8
D9
D10
D1 D1
D5
D2 D3
OPTIONS:
D2 D3
OPTIONS:
iCHECK SHIPMENT TO BE SURE THAT ALL
PARTS ARE ACCOUNTED FOR. CUSTOMER
HAS (7) DAYS TO CLAIM MISSING PARTS!
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page II ALUMINUM
ii. ALUMINUM DOOR PARTS ASSEMBLY OVERVIEWOPEN RIGHT DOOR ASSEMBLY SHOWN
SINGLESOFT CLOSE DAMPER & TROLLEY SETUP
DUALSOFT CLOSE DAMPER SETUP
F8
D7
D7
F8
D1
D4
D1
D4
D8
D5
8
D8
D6
8
NOTE:
WOOD DOORS ARE TO BE FIELD
ASSEMBLED WITH HANGERS, BOTTOM
TRACK, SOFT CLOSE DAMPERS AND PULL
HANDLES OR ANY OTHER HARDWARE.
F8
D7
D9
D10
D8
D7
HANGER BRACKET WRENCH (SMPRT0050) -
USED TO ADJUST HANGER BOLT & TO
SPACE TRIGGER ARM & STOPPER IN
TRACK (PROVIDED WITH EVERY PALLET)
# DESCRIPTION PART #
8 CARRIAGE TRACK G2SBTR-SL120
D1 EDGE GASKET GSKT00006
D2 BOTTOM TRACK EXTR0009
D3 SILL GUIDE ACTIVATED ACOUSTIC DOOR BOTTOM HDW007#
D4 BACK TO BACK DOOR PULLS VARIES
D5 SINGLE SOFT CLOSE DAMPER WITH TROLLEY HDW0044
D7 (2) HANGERS HDW0064
D8 (1) STOPPER & TRIGGER ARM
D9 SINGLE TROLLEY
D10 DOOR STOP
D6 DUAL SOFT CLOSE DAMPER WITH TROLLEY HDW0043
D7 (2) HANGERS HDW0064
D8 (2) STOPPER & TRIGGER ARM
# FASTENERS:
F7 #10 X 1" PHILLIPS PAN HEAD SHEET METAL SCREW (PPHSMS)
F8 #12 X 2 1/2" HEX WASHER HEAD TAPPING SCREW (HWHTS)
F8
F7
OPTIONS:
D3
D2
F7
D3
D2
OPTIONS:
iCHECK SHIPMENT TO BE SURE THAT ALL
PARTS ARE ACCOUNTED FOR. CUSTOMER
HAS (7) DAYS TO CLAIM MISSING PARTS!
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page III WOOD
iii. WOOD DOOR PARTS ASSEMBLY OVERVIEWOPEN RIGHT DOOR ASSEMBLY SHOWN
SINGLESOFT CLOSE DAMPER & TROLLEY SETUP
DUALSOFT CLOSE DAMPER SETUP
4"
VA
LA
NC
E
OR
CL
EA
R O
PE
NIN
G (C
O)
FIN
IS
H F
LO
OR
T
O
PU
LL
C
EN
TE
RL
IN
E
WA
LL
T
HIC
KN
ES
S
CLEAR OPENING (CO) DOOR LEAF (DL)
DOOR OPENING
4 1/2"
ROUGH OPENING (RO)
DOOR LEAF (DL)
NET FRAME (NF)
2 1/2"
VALANCE
DOOR SHOWN
IN OPEN
POSITION
11/16"
VALANCE
CARRIAGE TRACK11/16"
ROUGH OPENING (RO)
DO
OR
L
EA
F (D
L)
2"
NE
T F
RA
ME
(N
F)
CL
EA
R O
PE
NIN
G (C
O)
3/8
"
OV
ER
AL
L H
EIG
HT
RO
UG
H O
PE
NIN
G (R
O)
FIN
IS
H F
LO
OR
T
O H
EA
DE
R
1"
ROOM SIDE
VALANCE SIDE
WALL THICKNESS
CARRIAGE TRACK 11/16"11/16"
3 3
/8
"
1" 1"
NET FRAME (NF)
1" 1"
E1
ELEVATIONOPEN RIGHT SHOWN
P1
PLAN VIEWOPEN RIGHT SHOWN
S1
DOOR SECTION
VALANCE SIDE ROOM SIDE
iv. GENERIC EXAMSLIDE ELEVATION WITH SECTION VIEWSOPEN RIGHT DOOR ASSEMBLY SHOWN ExamSlideᵀᴹ Single Door System
Sep2019 REV7 Page IV DRAWING
HANDING INFORMATION:
· DOOR IS ALWAYS VIEWED FROM VALANCE SIDE FOR HANDING PURPOSES.
· STANDARD LAYOUT SHOWS VALANCE SIDE IS OUTSIDE & NON-VALANCE SIDE IS ROOM SIDE.
"OL" = OPEN LEFT
"OR" = OPEN RIGHT
STANDARD HARDWARE CONFIGURATIONS: (IF EQUIPPED)
· THUMBTURN LEVER ALWAYS ON ROOM SIDE AND KEYED CYLINDER ALWAYS ON VALANCE SIDE. *
NOTE:
* ANY DOOR THAT IS TO BE CONFIGURED OPPOSITE OF THE STANDARDS ABOVE,
MUST BE INDICATED BY AN “R” FOR REVERSE.
“OL-R” = OPEN LEFT - REVERSE
“OR-R” = OPEN RIGHT - REVERSE
PLEASE CONTACT YOUR AD SYSTEMS PROJECT MANAGER, IF YOU HAVE ANY
QUESTIONS.
DIM
EN
SIO
N T
O T
OP
DO
OR
F
RA
ME
ST
AY
S C
ON
ST
AN
T
DIM
EN
SIO
N B
EL
OW
BE
NC
H M
AR
K V
AR
IE
S
DE
PE
ND
IN
G O
N F
LO
OR
FO
R L
EN
GT
H O
F V
ER
TIC
AL
L
EF
T JA
MB
DE
DU
CT
1
/4
" F
RO
M R
OU
GH
O
PE
NIN
G H
EIG
HT
FO
R L
EN
GT
H O
F V
ER
TIC
AL
R
IG
HT
JA
MB
DE
DU
CT
1
/4
" F
RO
M R
OU
GH
O
PE
NIN
G H
EIG
HT
ROUGH OPENING
RO
UG
H O
PE
NIN
G
(F
IN
IS
H F
LO
OR
T
O H
EA
DE
R)
ROUGH OPENING
FINISH FLOOR
WALL
WALL
WALL
WALL
ESTABLISH A BENCH
MARK (LEVEL LINE)
TO ALIGN MULTIPLE
DOORS
TRACK SUPPORT BACKING
FIGURE 1A
FIGURE 1B
ROUGH OPENING ROUGH OPENING
ROUGH OPENING ROUGH OPENING
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 1.1 & 1.2
Step 1.2VERIFY ROUGH OPENINGS
LOCATE THE DOOR ON SUPPLIED SHOP DRAWINGS, THEN MEASURE WALL
OPENING AND COMPARE THEM WITH THE HEIGHT AND WIDTH ROUGH OPENING
ON THE DRAWING FOR THAT DOOR.
IF ACTUAL ROUGH OPENING VARIES BY MORE THAN 1/4"± FROM WHAT IS
SHOWN ON THE DRAWINGS CONTACT YOUR AD SYSTEMS PROJECT MANAGER.
STEP 1.2.1. ESTABLISH FRAME HEIGHT
· MEASURE THE WALL OPENING FROM THE TOP OF THE FINISH FLOOR TO
THE UNDERSIDE OF THE HEAD STUD AT EACH VERTICAL JAMB. THEN
AVERAGE THE TWO DIMENSIONS AND DEDUCT 1/4". THIS WILL GIVE YOU
THE DIMENSION OF THE FRAME HEIGHT.
· WRITE THIS NUMBER DOWN AS YOUR VERTICAL CUT LENGTH FOR THE
VERTICAL FRAMES. THIS WILL BE USED IN STEP 2.
STEP 1.2.2.
· FOR MULTIPLE DOOR OPENINGS IN A ROW, ESTABLISH A BENCH MARK
(LEVEL LINE) ACROSS THE DOORS.
· THE DIMENSION ABOVE BENCH MARK SHOULD STAY CONSTANT TO TOP
DOOR FRAME.
· DIMENSION BELOW BENCH MARK MAY VARY DEPENDING ON VARIANCES IN
FLOOR LEVEL.
· THESE STEPS WILL ENSURE ALL THE VALANCES ARE AT THE SAME HEIGHT
AND LEVEL.
· CHECK IF FLOOR IS LEVEL, MAKE NOTE OF ANY SIGNIFICANT INCLINE SO
STEPS CAN BE TAKEN LATER TO ADDRESS THIS.
TRACK SUPPORT AT HEAD FOR CARRIAGE TRACK REQUIREMENTS:
ALL EXISTING PRODUCT TESTING TO DATE HAS BEEN PERFORMED WITH 2x6
LUMBER BACKING IN THE WALL ABOVE DOOR FOR ENTIRE LENGTH OF DOOR
TRACK, FIGURE 1A.
THE SUPPORT IS REQUIRED TO PROVIDE ADEQUATE FASTENER PULL-OUT
RESISTANCE, AND ALSO INCREASED VERTICAL RESISTANCE TO "SEE-SAW"
TILTING ACTION OF THE FASTENER OVER TIME DUE TO THE WEIGHT AND
VIBRATION OF THE DOOR MOVEMENT.
IF ANY SUPPORT METHOD OR MATERIAL OTHER THAN 2x6 LUMBER BACKING
IS USED, IT WILL NEED TO BE VERIFIED BY THE CUSTOMER'S AUTHORIZED
STRUCTURAL ENGINEER.
AD SYSTEMS STANDARD WARRANTY WILL NOT COVER ANY ISSUES
THAT RESULT FROM INADEQUATE WALL BACKING OR IMPROPER
MOUNTING OF THE DOOR CARRIAGE TRACK.
RO
UG
H
OP
EN
IN
G
USE A MINIMUM
OF 16 GA STUD
FRAMING
FIGURE 1A.BLOCKING AT HEAD
FIGURE 1B.STUD FRAMING AT JAMBS
ROUGH
OPENING
MINIMUM STUD FRAMING
REQUIREMENTS AT JAMB:
MUST USE A MINIMUM OF
16 GA STUD FRAMING
AD SYSTEMS STANDARD
WARRANTY WILL NOT
COVER ANY ISSUES THAT
RESULT FROM INADEQUATE
STUD FRAMING.
STEP 1.1REQUIRED PRE-CONSTRUCTION INSTRUCTIONS
2X6 LUMBER BACKING
FOR TRACK SUPPORT
BETWEEN WALL STUD
FRAMING.
GWB TO BE SECURED TO
FRAMING. FACE OF
BACKING MUST BE FLUSH
WITH FACE OF STUDS TO
AVOID WALL DAMAGE. -
NOT BY A.D.
NOTICEREAD CAREFULLY - CONTAINS
STATEMENTS WHICH IF NOT
FOLLOWED MAY VOID WARRANTY.
i
i
i
RO
UG
H O
PE
NIN
G H
EIG
HT
L
ES
S 1
/4
"
CU
T
TH
IS
EN
D
VERTICAL
PERIMETER
BASE FRAME
DON'T MEASURE TO
OUTSIDE LONG EDGE
VERTICAL
PERIMETER
INTERIOR TRIM
(IT-487, IT-525,
IT-587 OR IT-725)
MEASURE FROM THE
INTERIOR MITER LONG
EDGE OF BASE FRAME
TAPE USED TO KEEP
VERTICAL PARTS
TOGETHER WHILE
CUTTING
SQUARE END
OF FRAME
FIGURE 2A.
HORIZONTAL PERIMETER
BASE AND INTERIOR TRIM
TAPE USED TO KEEP HORIZONTAL
PARTS TOGETHER WHILE CUTTING
SHIM
(ATTACHED WITH TAPE)
TAPE
TAPE
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 2
Step 2CUT VERTICAL JAMB FRAMES
MEASURE FROM THE
INTERIOR MITER LONG EDGE
OF PERIMETER BASE
PERIMETER INTERIOR
TRIM (IT-487, IT-525,
IT-587 OR IT-725)
PERIMETER BASE FRAME
FIGURE 2A.VERTICAL JAMB FRAMES
ALL VERTICAL FRAME COMPONENTS ARE PROVIDED 2 INCHES LONG AND ARE TO BE FIELD CUT. THIS IS TO
ACCOMMODATE SITE ANOMALIES, SUCH AS VARIANCES IN FLOOR LEVEL.
ALL HORIZONTAL FRAME COMPONENTS FACTORY PRE-CUT TO THE PROPER SIZE.
NOTE: AD SYSTEMS CAN PROVIDE VERTICAL COMPONENTS CUT TO EXACT LENGTH IF GUARANTEED DIMENSIONS ARE
PROVIDED. PLEASE DISCUSS THIS OPTION WITH YOUR AD SYSTEMS PROJECT MANAGER BEFORE FINAL SHOP
DRAWINGS ARE APPROVED.
STEP 2.1.
LEAVE VERTICAL JAMBS PARTS TAPED TOGETHER WHILE CUTTING.
STEP 2.2. CUT VERTICAL FRAMES
IMPORTANT NOTE: BE SURE TO CUT EXCESS OFF OF SQUARE CUT END, AS TOP END MITER CUTS HAVE CUSTOM
NOTCHING AND SHOULD NOT BE FIELD CUT !
· USE CHOP SAW WITH 80-TOOTH MINIMUM CARBIDE TIP BLADE.
· MEASURE VERTICAL FRAMES FROM INTERIOR MITERED LONG EDGE OF PERIMETER BASE, FIGURE 2A.
· PLACE A MARK AT LENGTH FOR FRAME HEIGHT OBTAINED IN STEP 1.1. (i.e. ROUGH OPENING LESS 1/4".)
· CUT EACH VERTICAL JAMB TO THAT LENGTH.
STEP 2.3.
USE SHARP SCISSORS OR KNIFE TO TRIM 1 1/4" OFF GASKET AT TOP OF LEFT AND RIGHT PERIMETER BASE FRAMES.
(DO NOT TRIM GASKET ON INTERIOR TRIMS.)
STEP 2.4.
REMOVE TAPE HOLDING VERTICAL AND HORIZONTAL PARTS TOGETHER AND SEPARATE PERIMETER BASE FROM
INTERIOR TRIM. DO NOT REMOVE TAPE HOLDING SHIM TO HORIZONTAL PERIMETER BASE.
STEP 2.5.
SET ASIDE PERIMETER INTERIOR TRIM PARTS TO BE USED IN STEP 5.
TRIM GASKET DOWN 1 1/4"
ON INSIDE EDGE OF
PERIMETER BASE FRAME
i
PERIMETER BASE
FRAME AT LEFT
JAMB
F1 (2) #10 X 1"
F1 (2)
#10 X 1"
PERIMETER BASE
FRAME AT RIGHT
JAMB
PERIMETER BASE
FRAME HEAD
FIGURE 3A
FIGURE 3A
(REVERSE)
FIGURE 3B
TAPE
TAPE
LEAVE SHIM
IN PLACE
UNTIL STEP 9
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 3
Step 3ASSEMBLE PERIMETER BASE FRAMES
(VIEWED FROM VALANCE SIDE OF FRAME)
FIGURE 3B.HEAD AND JAMBS WILL NEST
TOGETHER AT CUSTOM MITER(RIGHT JAMB SHOWN)
CUSTOM
MITER
HEAD
JAMB
PRIOR TO INSTALLING, APPLY
SCREW WAX -- F1 (1) #10 X 1"
( AT EACH END OF HEAD)
NOTE: PERIMETER BASE FRAME USED AT THE HORIZONTAL HEAD LOCATION IS FACTORY PRE-CUT TO PROPER SIZE.
ALL ASSEMBLY WORK IS TO BE DONE ON VALANCE SIDE (OUTSIDE) OF OPENING TO AVOID HAVING TO MOVE
ASSEMBLED FRAME THROUGH OPENING.
DO NOT REMOVE TAPE HOLDING SHIM TO HORIZONTAL PERIMETER BASE FRAME.
STEP 3.1.
· HEAD AND JAMBS WILL NEST TOGETHER AT CUSTOM MITER, FIGURE 3A.
· ASSEMBLE PERIMETER BASE FRAME ON FLOOR, BY ALIGNING HEAD AND JAMBS, FIGURE 3B.
STEP 3.2.
· USE PROVIDED SCREW WAX ON FASTENERS FOR EASE OF INSTALLATION, FIGURE 3C.
· ATTACH HEAD TO JAMBS AT THEIR MITERED JOINTS USING (4) F1 #10 X 1" HEX WASHER HEAD TAPPING SCREW
(HWHTS), FIGURE 3B.
CUSTOM
MITER
FIGURE 3A.DETAIL - CUSTOM MITER
FIGURE 3C.USED TO LUBRICATE FASTENERS(PROVIDED WITH EVERY PALLET)
IF YOUR PROJECT INCLUDES A HALF-SIDELITE SEE ADDITIONAL SUPPLEMENTAL
INSTALLATION INSTRUCTIONS - "EXAMSLIDE, SUPPL - SINGLE DOOR WITH HALF-SIDELITE
(PONY WALL)" FOR REPLACEMENT STEPS 3A, 4A, 5A THRU 5K.
F2
#14 X 2"
LEADING
EDGE FRAME
TRAILING
EDGE FRAME
F2
#14 X 2"
F9
#10-16 X 1-1/2"
PER-DRILLED
HOLES (6 PER
JAMB)
PER-DRILLED
HOLES (6 PER
JAMB)
WALL
WALL
WALL
PERIMETER BASE
FRAME AT LEFT
JAMB
PERIMETER BASE
FRAME AT RIGHT
JAMB
PERIMETER BASE
FRAME AT HEAD
4B
4B
OPP
4A
TAPE
TAPE
SHIM STRIP
BEHIND FRAME
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 4
Step 4INSTALL PERIMETER BASE FRAME INTO OPENING
(VIEWED FROM VALANCE SIDE OF FRAME)
FIGURE 4B. FRAME AT JAMB
FIGURE 4A.CLAMP FRAME AT JAMBS
LINE OF
FRAME
AT HEAD
WALL CONSTRUCTION
COMPRESSED
GASKET
VALANCE SIDE
INSIDE OF ROOM
VALANCE
SIDE
INSIDE
OF ROOM
BASE
FRAME
REQUIRED SHIM
(NOT BY A.D.)
F9 #10-16 X 1-1/2"
(1 EACH AT BOTTOM)
1-1/4"
SPECIAL NOTES:
· FRAME MUST BE INSTALLED PERFECTLY PLUMB AND LEVEL FOR DOOR TO WORK CORRECTLY.
· REFER TO SUPPLIED AD SYSTEMS SHOP DRAWINGS FOR ANY PROJECT SPECIFIC CUSTOM CONDITIONS THAT
MAY AFFECT THESE INSTRUCTIONS.
STEP 4.1.
· AFTER THREE-SIDED PERIMETER BASE FRAME HAS BEEN ASSEMBLED, TILT FRAME INTO OPENING FROM
OUTSIDE OF ROOM.
· PLACE SHIM AGAINST WALL BEHIND FRAME AT HEAD AND TAPE TO FRAME. (SHIM MAY BE TAPED TO FRAME
ALREADY.) LEAVE TAPE IN PLACE UNTIL DIRECTED AT LATER STEP.
STEP 4.2.
· ATTACH FRAME TO WALL BY CLAMPING AT TOP OF JAMB TO COMPRESS FOAM GASKET TIGHTLY, FIGURE 4B.
· INSTALL (1) F2 HEX HEAD SELF-DRILLING SCREW (HHSDS) IN TOP HOLE LOCATION, INSERT SHIM (NOT BY A.D.)
AS REQUIRED BETWEEN WALL STUD AND BASE FRAME AND TIGHTEN SCREW. THEN REPEAT ON OPPOSITE SIDE.
· USE A LEVEL TO ENSURE JAMBS ARE PERFECTLY VERTICAL (PLUMB - FRONT TO BACK & RIGHT TO LEFT).
INSTALL ADDITIONAL SHIMS AS REQUIRED.
· REPEAT STEPS ABOVE FOR MIDDLE AND BOTTOM HOLES ON EACH SIDE. CHECK EACH TIME THAT JAMBS ARE
PLUMB AND HEAD IS LEVEL.
IMPORTANT: IF NEEDED, LOOSEN SCREWS, MAKE ADJUSTMENTS, THEN RE-TIGHTEN FOR CORRECT
OPERATION OF DOOR.
· ONCE JAMBS ARE PERFECTLY PLUMB AND LEVEL, INSTALL REMAINING (6) F2 (HHSDS) SCREWS INTO TOP,
MIDDLE AND BOTTOM HOLES ON BOTH RIGHT AND LEFT JAMBS.
STEP 4.3
· SECURE BASE OF VERTICAL FRAMES TO WALL NEAR FLOOR BY INSTALLING (2) F9 #10-16 X 1-1/2" PHILLIPS PAN
HEAD SELF-DRILLING SCREWS (PPHSDS) INTO PRE-DRILLED HOLE IN EACH FRAME.
F2 (6)
#14 X 2"
(PER
JAMB)
COMPRESSED
GASKET
i
PERIMETER INTERIOR
TRIM AT HEAD
PERIMETER
INTERIOR TRIM
AT LEFT JAMB
PERIMETER INTERIOR TRIM
AT RIGHT JAMB
F3
#6 X 3/4"
INSTALLED
PERIMETER BASE
FRAME AT LEFT JAMB
INSTALLED
PERIMETER
BASE FRAME
AT RIGHT JAMB
INSTALLED
PERIMETER
BASE FRAME
AT HEAD
5A
SHIM &
TAPE
F3
#6 X 3/4"
FIGURE 5B
FIGURE 5B
OPP
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 5
Step 5INSTALL PERIMETER INTERIOR TRIM ONTO PERIMETER BASE FRAME
(VIEWED FROM VALANCE SIDE OF FRAME)
FIGURE 5B.FRAME AT JAMB - INSTALL SCREW
IN TOP CORNER OF PERIMETERINTERIOR TRIM (EACH SIDE)
F3
#6 X 3/4"
FIGURE 5A.FRAME AT HEAD - SNAP
FIT INTERIOR TRIM ONTOBASE FRAME
PERIMETER
BASE
PERIMETER
INTERIOR TRIM
VALANCE
SIDE OF
ROOM
INSIDE
OF ROOM
GASKET
PERIMETER INTERIOR TRIM PART OPTIONS
WALL THICKNESS PART NUMBER
4-7/8" IT-487
5-1/4" IT-525
5-7/8" IT-587
7-1/4" IT-725
NOTE:
· INTERIOR TRIM PARTS ARE A SNAP IN FIT.
· PERIMETER INTERIOR TRIM PARTS ARE TO BE INSTALLED ONTO BASE FRAME FROM INSIDE OF ROOM
(OPPOSITE DOOR), FIGURE 5A & 5B.
STEP 5.1.
· INSTALL PERIMETER INTERIOR TRIM FOR HEAD BY SNAPPING TRIM ONTO FRAME, FIGURE 5A.
· USE A NON-MARRING RUBBER MALLET TO GENTLY TAP TRIM INTO PLACE. TAP EVENLY ALONG TRIM PIECE.
STEP 5.2.
· INSTALL BOTH LEFT JAMB AND RIGHT JAMB PERIMETER INTERIOR TRIM PIECES.
· USE A NON-MARRING RUBBER MALLET TO GENTLY TAP TRIM INTO PLACE. TAP EVENLY ALONG TRIM PIECE.
STEP 5.3.
· INSTALL (2) F3 #6 X 3/4" PHILLIPS FLAT HEAD SHEET METAL SCREWS (PFHSMS) IN EACH TOP CORNER TO
TIGHTEN MITERED JOINTS TOGETHER, FIGURE 5B.
JAMB
WIDTH
STUD
F3
#6 X 3/4"
SHIM &
TAPE
IF YOUR PROJECT INCLUDES A SIDELITE SEE ADDITIONAL SUPPLEMENTAL
INSTALLATION INSTRUCTIONS - "EXAMSLIDE, SUPPL - SINGLE DOOR WITH SIDELITE"
FOR REPLACEMENT STEPS 5A THRU 5G, 10A & 10B.
IF YOUR PROJECT INCLUDES A SIDELITE & TRANSOM SEE ADDITIONAL SUPPLEMENTAL
INSTALLATION INSTRUCTIONS - "EXAMSLIDE, SUPPL - SINGLE DOOR WITH SIDELITE &
TRANSOM" FOR REPLACEMENT STEPS 5A THRU 5J, 7A, 8A, 10A THRU 10C.
F4
#8 X 1/2"
F10
#8 X 1"
F11 ANCHOR SLEEVE
(PLASTIC)
TRAILING EDGE OF
DOOR VERTICAL JAMB
INDENTION
ON FACE
D
O
O
R
O
P
E
N
I
N
G
FIXED SILL GUIDE
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 6-A
FIGURE 6A.A.SILL GUIDE AT PERIMETER BASE(TRAILING EDGE SIDE OF DOOR)
Step 6 - OPTION AFIXED SILL GUIDE
TRAILING EDGE OF OPENING FOR AN OPEN RIGHT DOOR
OPTION A - FOR DOORS USING NON-ACOUSTIC BOTTOM TRACK
STEP 6A.1. INSTALL ANCHOR IN SUB-FLOORING (THIS PREVENTS ROTATION OF THE SILL GUIDE.)
· PLACE SILL GUIDE ON FLOOR IN FRONT OF PERIMETER BASE JAMB AND ALIGN HOLES IN FACE OF
BRACKET WITH DIE LINE INDENTATION ON FACE OF FRAME, FIGURE 6A.B.
· PLACE A MARK ON FLOOR THROUGH HOLE IN BOTTOM OF SILL GUIDE, THEN PLACE GUIDE ASIDE.
· DRILL 1/4" HOLE WITH A CONCRETE BIT (NOT BY A.D.) INTO SUB-FLOOR FOR THE F11 #8 X 1" MASONRY
& CONCRETE ANCHOR (PLASTIC), FIGURE 6A.C.
· USE A MALLET TO INSTALL THE PLASTIC ANCHOR INTO THE SUB-FLOOR, FIGURE 6A.C.
STEP 6A.2. INSTALL SILL GUIDE
· SET SILL GUIDE ON FLOOR IN FRONT OF PERIMETER BASE JAMB.
· ALIGN HOLES IN BRACKET WITH DIE LINE INDENTATION ON FACE OF FRAME, FIGURE 6A.B.
· VERIFY SILL GUIDE IS SQUARE AND PERPENDICULAR TO FRAME, FIGURE 6A.B.
· ATTACH SILL GUIDE USING FASTENER (1) F4 #8 X 1/2" PHILLIPS MODIFIED TRUSS SELF-DRILLING
SCREW (PMTSDS), FIGURE 6A.D AND 6A.E.
· INSTALL F10 #8 X 1" PHILLIPS FLAT HEAD SCREW (PFHS) INTO BASE OF SILL GUIDE AND INTO MASONRY
& CONCRETE ANCHOR, FIGURE 6A.E.
OR
· USE A POWDER ACTUATED FASTENER (NOT BY A.D.) IN #10 UNDERCUT HOLE IN SILL GUIDE.
FIGURE 6A.D.INSTALL SCREWS IN FACE
OF SILL GUIDE
OPEN RIGHT SILL GUIDE SHOWN
FIGURE 6A.C.INSTALL ANCHOR IN
SUB-FLOOR
INSTALL F10
INTO HOLE IN
SILL GUIDE
FIGURE 6A.E.INSTALL SCREW IN SILL GUIDE
INSTALL F11
ANCHOR (PLASTIC)
INTO SUB-FLOOR
MARK CENTER
OF HOLE IN
SILL GUIDE
DOOR
OPENING
FIGURE 6A.B.ALIGN SILL GUIDE
COUNTERSINK
HOLE IN SILL
GUIDE
SILL GUIDE MUST
BE SQUARE AND
PERPENDICULAR
REFERENCE ONLY
INDENTION ON
FACE OF BASE
FRAME
F4
CAUTION
FAILURE TO PROPERLY FOLLOW INSTRUCTIONS COULD RESULT IN DAMAGE TO PARTS OR
VOID OF WARRANTY:
· PROPER POSITIONING OF SILL GUIDE WITHIN THE SILL CHANNEL IS CRITICAL TO
PERFORMANCE OF SOFT CLOSE DAMPERS.
· EXCESSIVE FRICTION WILL HINDER THE UNITS ABILITY TO DRAW DOOR CLOSED.
!
D
O
O
R
O
P
E
N
I
N
G
F4
#8 x 1/2"
ADJUSTABLE SILL GUIDE
(OPEN RIGHT)
F10
#8 x 1"
F11 #8 X 1" MASONRY &
CONCRETE ANCHOR
SLEEVE (PLASTIC)
INDENTED AREA ON
FACE OF VERTICAL
FRAME
TRAILING EDGE OF
DOOR RIGHT JAMB
OUTSIDE OF
ROOM
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 6-B
Step 6 - OPTION BADJUSTABLE SILL GUIDE
(TRAILING EDGE OF OPENING FOR AN OPEN RIGHT DOOR)
ADJUSTABLE SILL GUIDES
DOOR OPENING PART NUMBER
OPEN LEFT HDW0058
OPEN RIGHT HDW0059
FIGURE 6B.A.OPEN RIGHT SILL GUIDE
OPTION B - FOR DOORS USING SILL GUIDE ACTIVATED DOOR BOTTOM.
STEP 6B.1. BEFORE INSTALLATION ADJUST SILL GUIDE TO HIGHEST POSITION
· PUSH DOWN ON BACK OF BUMPER, FIGURE 6B.B.
· SLIDE GUIDE ALONG SLOT, AS FAR AS IT WILL GO.
NOTE: SLOT IN METAL BRACKET CAN NOT BE SEEN, BUT IS SHOWN IN FIGURE 6B.B AND 6B.E.
STEP 6B.2. INSTALL ANCHOR IN SUB-FLOORING
NOTE: THIS PREVENTS ROTATION OF THE GUIDE.
· TEMPORARILY PLACE SILL GUIDE ON FLOOR IN FRONT OF JAMB VERTICAL FRAME AND ALIGN HOLES IN FACE OF
BRACKET WITH CENTERLINE INDENTATION, FIGURE 6B.D.
· PLACE A MARK ON FLOOR THROUGH THE HOLE IN BOTTOM OF SILL GUIDE, THEN PLACE GUIDE ASIDE.
· DRILL 1/4" HOLE WITH A CONCRETE BIT (NOT BY A.D.) INTO SUB-FLOOR FOR THE F11 (QTY 1) #8 X 1” MASONRY &
CONCRETE ANCHOR, FIGURE 6B.D.
· USE A MALLET TO INSTALL PLASTIC ANCHOR INTO SUB-FLOOR, FIGURE 6B.D.
STEP 6B.3. INSTALL ADJUSTABLE SILL GUIDE
· SET SILL GUIDE ON FLOOR IN FRONT OF THE VERTICAL JAMB.
· ALIGN HOLES IN BRACKET WITH CENTERLINE INDENTATION, FIGURE 6B.C.
· VERIFY SILL GUIDE IS SQUARE AND PERPENDICULAR TO FRAME, FIGURE 6B.C.
· ATTACH TO FRAME USING FASTENER (2) F4 #8 X 1/2" PHILLIPS MODIFIED TRUSS SELF-DRILLING SCREWS
(PMTSDS), FIGURE 6B.C &ND 6B.E.
· INSTALL (1) F10 #8 X 1" PHILLIPS FLAT HEAD SCREW (PFHS) INTO BASE OF SILL GUIDE AND INTO MASONRY &
CONCRETE ANCHOR, FIGURE 6B.F.
OR
· USE A POWDER ACTUATED FASTENER (NOT BY A.D.) IN #8 UNDERCUT HOLE IN SILL GUIDE.
FIGURE 6B.E.SILL GUIDE ADJUSTED TO
HIGHEST POSITION &INSTALLED
DOOR
OPENING
OPEN RIGHT SILL GUIDE SHOWN
FIGURE 6B.B.ADJUST SILL GUIDE
FIRST -
PUSH DOWN
ON BUMPER
SECOND -
SLIDE BUMPER
ADJUSTMENT SLOT
INSTALL F11
ANCHOR
SLEEVE
INTO FLOOR
FIGURE 6B.C.ALIGN SILL GUIDE
FIGURE 6B.D.INSTALL ANCHOR
IN SUB-FLOOR
COUNTERSINK
HOLE
SILL GUIDE MUST
BE SQUARE AND
PERPENDICULAR
TO MULLION
F4 (2)
#8 x 1/2"
FIGURE 6B.F.INSTALL SCREWIN SILL GUIDE
MARK
CENTER
OF HOLE
INDENTION
ON FACE OF
BASE FRAME
INSTALL F10
#8 x 1" INTO
HOLE IN SILL
GUIDE
DOOR
OPENING
REFERENCE ONLY
CAUTION
FAILURE TO PROPERLY FOLLOW INSTRUCTIONS COULD RESULT IN DAMAGE TO PARTS OR VOID OF WARRANTY:
· PROPER POSITIONING OF SILL GUIDE WITHIN THE SILL CHANNEL IS CRITICAL TO PERFORMANCE OF SOFT CLOSE DAMPERS.
· EXCESSIVE FRICTION WILL HINDER THE UNITS ABILITY TO DRAW DOOR CLOSED.
· ADDITIONAL ADJUSTMENTS WILL BE REQUIRED AFTER DOOR IS INSTALLED AT STEP 21.
!
OFFSET FIXED SILL GUIDE
(OPEN RIGHT, HDW0115)
D
O
O
R
O
P
E
N
I
N
G
F4
#8 x 1/2"
F11 #8 X 1" MASONRY &
CONCRETE ANCHOR
SLEEVE (PLASTIC)
RIGHT SIDE
VERTICAL JAMB
OUTSIDE OF
ROOM
F10
#8 x 1"
WALL
INDENTION ON FACE
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 6-C
Step 6 - OPTION COFFSET FIXED SILL GUIDE
(RIGHT SIDE SHOWN)
OFFSET FIXED SILL GUIDES
DOOR OPENING PART NUMBER
OPEN LEFT HDW0114
OPEN RIGHT HDW0115
FIGURE 6C.A.OPEN RIGHT SILL GUIDE
(DOOR
OPENING)
COUNTERSINK
HOLE IN SILL
GUIDE
REFERENCE
ONLY
INDENTION ON FACE
OF BASE FRAME
F4
OPTION C - FOR EXPOSED FRAME DOOR SYSTEMS USING NON-ACOUSTIC BOTTOM TRACK
STEP 6C.1. INSTALL ANCHOR IN SUB-FLOORING (THIS PREVENTS ROTATION OF THE SILL GUIDE.)
· PLACE SILL GUIDE ON FLOOR IN FRONT OF PERIMETER BASE JAMB AND ALIGN HOLES IN FACE OF BRACKET
WITH DIE LINE INDENTATION ON FACE OF FRAME, FIGURE 6C.B.
· PLACE A MARK ON FLOOR THROUGH HOLE IN BOTTOM OF SILL GUIDE, THEN PLACE GUIDE ASIDE.
· DRILL 1/4" HOLE WITH A CONCRETE BIT (NOT BY A.D.) INTO SUB-FLOOR FOR THE F11 #8 X 1" MASONRY &
CONCRETE ANCHOR (PLASTIC), FIGURE 6C.C.
· USE A MALLET TO INSTALL THE PLASTIC ANCHOR INTO THE SUB-FLOOR, FIGURE 6C.C.
STEP 6C.2. INSTALL SILL GUIDE
· SET SILL GUIDE ON FLOOR IN FRONT OF PERIMETER BASE JAMB.
· ALIGN HOLES IN BRACKET WITH DIE LINE INDENTATION ON FACE OF FRAME, FIGURE 6C.D.
· VERIFY SILL GUIDE IS SQUARE AND PERPENDICULAR TO FRAME, FIGURE 6C.B.
· ATTACH SILL GUIDE USING FASTENER (1) F4 #8 X 1/2" PHILLIPS MODIFIED TRUSS SELF-DRILLING SCREW
(PMTSDS), FIGURE 6C.D AND 6C.E.
· INSTALL F10 #8 X 1" PHILLIPS FLAT HEAD SCREW (PFHS) INTO BASE OF SILL GUIDE AND INTO MASONRY &
CONCRETE ANCHOR, FIGURE 6C.E.
OR
· USE A POWDER ACTUATED FASTENER (NOT BY A.D.) IN #10 UNDERCUT HOLE IN SILL GUIDE.
FIGURE 6C.D.INSTALL SCREWS IN FACE
OF SILL GUIDE
OPEN RIGHT OFFSET FIXED SILL GUIDE SHOWN
FIGURE 6C.C.INSTALL ANCHOR IN
SUB-FLOOR
INSTALL F10
INTO HOLE IN
SILL GUIDE
FIGURE 6C.E.INSTALL SCREW IN SILL GUIDE
INSTALL F11
ANCHOR (PLASTIC)
INTO SUB-FLOOR
MARK CENTER
OF HOLE IN
SILL GUIDE
FIGURE 6C.B.ALIGN SILL GUIDE
SILL GUIDE MUST
BE SQUARE AND
PERPENDICULAR
(FINISH FLOOR)
(FINISH FLOOR)
(DOOR OPENING)
TRAILING EDGE JAMB
BI-PARTING PAIR DOORS -- REQUIRES INSTALLATION
OF FIXED SILL GUIDE AT BOTH FRAME JAMBS.
OFFSET SILL GUIDE IS
ANGLED INTO DOOR
OPENING.
i
CAUTION
FAILURE TO PROPERLY FOLLOW INSTRUCTIONS COULD RESULT IN DAMAGE TO PARTS OR
VOID OF WARRANTY:
· PROPER POSITIONING OF SILL GUIDE WITHIN THE SILL CHANNEL IS CRITICAL TO
PERFORMANCE OF SOFT CLOSE DAMPERS.
· EXCESSIVE FRICTION WILL HINDER THE UNITS ABILITY TO DRAW DOOR CLOSED.
!
D
O
O
R
O
P
E
N
I
N
G
F4
#8 x 1/2"
F11 #8 X 1" MASONRY &
CONCRETE ANCHOR
SLEEVE (PLASTIC)
OUTSIDE OF
ROOM
F10
#8 x 1"
WALL
OFFSET ADJUSTABLE
SILL GUIDE
(OPEN RIGHT, HDW____)
INDENTION ON FACE
RIGHT SIDE
VERTICAL JAMB
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 6-D
REFERENCE
ONLY
INDENTION ON FACE
OF BASE FRAME
OPTION D - FOR EXPOSED FRAME DOOR SYSTEMS USING SILL GUIDE ACTIVATED DOOR BOTTOM.
STEP 6D.1. BEFORE INSTALLATION ADJUST SILL GUIDE TO HIGHEST POSITION
· PUSH DOWN ON BACK OF BUMPER, FIGURE 6D.E.
· SLIDE GUIDE ALONG SLOT, AS FAR AS IT WILL GO.
NOTE: SLOT IN METAL BRACKET IS SHOWN IN FIGURE 6B.B AND 6B.E.
STEP 6D.12 INSTALL ANCHOR IN SUB-FLOORING (THIS PREVENTS ROTATION OF THE SILL GUIDE.)
· PLACE SILL GUIDE ON FLOOR IN FRONT OF PERIMETER BASE JAMB AND ALIGN HOLES IN FACE OF BRACKET WITH DIE
LINE INDENTATION ON FACE OF FRAME, FIGURE 6D.C.
· PLACE A MARK ON FLOOR THROUGH HOLE IN BOTTOM OF SILL GUIDE, THEN PLACE GUIDE ASIDE.
· DRILL 1/4" HOLE WITH A CONCRETE BIT (NOT BY A.D.) INTO SUB-FLOOR FOR THE F11 #8 X 1" MASONRY & CONCRETE
ANCHOR (PLASTIC), FIGURE 6D.C.
· USE A MALLET TO INSTALL THE PLASTIC ANCHOR INTO THE SUB-FLOOR, FIGURE 6D.D.
STEP 6D.3. INSTALL SILL GUIDE
· SET SILL GUIDE ON FLOOR IN FRONT OF PERIMETER BASE JAMB.
· ALIGN HOLES IN BRACKET WITH DIE LINE INDENTATION ON FACE OF FRAME, FIGURE 6D.C.
· VERIFY SILL GUIDE IS SQUARE AND PERPENDICULAR TO FRAME, FIGURE 6D.C.
· ATTACH SILL GUIDE USING FASTENER (2) F4 #8 X 1/2" PHILLIPS MODIFIED TRUSS SELF-DRILLING SCREW (PMTSDS),
FIGURE 6D.E.
· INSTALL F10 #8 X 1" PHILLIPS FLAT HEAD SCREW (PFHS) INTO BASE OF SILL GUIDE AND INTO MASONRY & CONCRETE
ANCHOR, FIGURE 6D.F.
OR
· USE A POWDER ACTUATED FASTENER (NOT BY A.D.) IN #10 UNDERCUT HOLE IN SILL GUIDE.
FIGURE 6D.E.FASTEN TO FRAME
RIGHT SIDE OFFSET ADJUSTABLE SILL GUIDE SHOWN
FIGURE 6D.D.INSTALL ANCHOR IN
SUB-FLOOR
FIGURE 6D.F.INSTALL SCREW
F11 ANCHOR (PLASTIC)
INTO SUB-FLOOR
MARK CENTER
OF HOLE IN
SILL GUIDE
FIGURE 6D.C.ALIGN SILL GUIDE
SILL GUIDE MUST
BE SQUARE AND
PERPENDICULAR
Step 6 - OPTION DOFFSET ADJUSTABLE SILL GUIDE
(RIGHT SIDE SHOWN)
OFFSET ADJUSTABLE SILL GUIDES
DOOR OPENING PART NUMBER
OPEN LEFT HDW0132
OPEN RIGHT HDW0133
FIGURE 6D.A.OPEN RIGHT SILL GUIDE
(DOOR
OPENING)
(DOOR OPENING)
(FINISH FLOOR)
COUNTERSINK HOLE
F4 (2) #8 x 1/2"
(FINISH FLOOR)
INSIDE EDGE
OF JAMB
OFFSET SILL GUIDE IS
ANGLED INTO DOOR
OPENING.
i
BI-PARTING PAIR DOORS -- REQUIRES INSTALLATION
OF FIXED SILL GUIDE AT BOTH FRAME JAMBS.
FIGURE 6D.B.ADJUST SILL GUIDE
FIRST -
PUSH DOWN
ON BUMPER
SECOND -
SLIDE
BUMPER
F10
#8 x 1"
DOOR
OPENING
ADJUSTMENT SLOT
(FINISH FLOOR)
CAUTION
FAILURE TO PROPERLY FOLLOW INSTRUCTIONS COULD RESULT IN DAMAGE TO PARTS OR VOID OF WARRANTY:
· PROPER POSITIONING OF SILL GUIDE WITHIN THE SILL CHANNEL IS CRITICAL TO PERFORMANCE OF SOFT CLOSE
DAMPERS.
· EXCESSIVE FRICTION WILL HINDER THE UNITS ABILITY TO DRAW DOOR CLOSED.
· ADDITIONAL ADJUSTMENTS WILL BE REQUIRED AFTER DOOR IS INSTALLED AT STEP 21.
!
F4
#8 X 1/2"
STILE
SUPPORT
BRACKET
F4
#8 X 1/2"
STILE
SUPPORT
BRACKET
7A
SHIM &
TAPE
LEADING EDGE
OF FRAME
OPENING
12" TOP OF
FRAME TO CL
OF SUPPORT
BRACKET
10" FINISH
FLOOR CL
OF SUPPORT
BRACKET
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 7
Step 7INSTALL STILE SUPPORT BRACKETS FOR STILE POCKET
(VALANCE SIDE OPEN RIGHT SHOWN)
ON MOST APPLICATIONS THERE ARE (2) STILE SUPPORT BRACKETS (SMPRT0025) USED ON STILE POCKET.
STILE SUPPORT BRACKETS ARE INSTALLED ONTO FACE OF BASE FRAME AT FRONT EDGE JAMB AND USED TO ENSURE
STILE POCKET REMAINS SECURELY ATTACHED TO FRAME.
STEP 7.1. INSTALL STILE SUPPORT BRACKET ON JAMB AT HEAD
· POSITION CENTERLINE OF STILE SUPPORT BRACKET 12" DOWN FROM TOP OF FRAME.
· ALIGN EDGE OF STILE SUPPORT BRACKET WITH RIDGE LINE ON FACE OF FRAME, FIGURE 7A.
· INSTALL STILE SUPPORT BRACKET USING (2) F4 #8 X 1/2" PHILLIPS MODIFIED TRUSS SELF-DRILLING
SCREWS (PMTSDS).
STEP 7.2. INSTALL STILE SUPPORT BRACKET ON JAMB NEAR BOTTOM OF FRAME
· POSITION CENTERLINE OF STILE SUPPORT BRACKET 10" UP FROM FINISH FLOOR.
· ALIGN EDGE OF STILE SUPPORT BRACKET WITH RIDGE LINE ON FACE OF FRAME, FIGURE 7A.
· INSTALL STILE SUPPORT BRACKET USING (2) F4 #8 X 1/2" PHILLIPS MODIFIED TRUSS SELF-DRILLING
SCREWS (PMTSDS).
FIGURE 7A.INSTALL STILE SUPPORT BRACKETS ON
FRAME AT LEADING EDGE OF DOOR
STILE SUPPORT
BRACKET
F4 (2)
#8 X 1/2"
RIDGE LINE
ALIGN EDGE OF
BRACKET WITH
RIDGE LINE
FRONT OF
PERIMETER
FRAME AT
DOOR JAMB
VALANCE SIDE
OF ROOM
F5
#10 X 1/2"
F5
#10 X 1/2"
STILE POCKET
LEADING
EDGE
FRAME
1/2
"
8D
STILE
LEADING EDGE
OF FRAME
DRILL PILOT HOLE,
THEN INSTALL
SCREW THRU STILE
POCKET INTO STILE
SUPPORT BRACKET
SHIM &
TAPE
SHIM &
TAPE
STILE
SUPPORT
BRACKET
STILE
SUPPORT
BRACKET
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 8
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 8
Step 8INSTALL STILE POCKET
(VALANCE SIDE OPEN RIGHT SHOWN)
FIGURE 8.B.INSTALL STILE POCKET
ONTO FRAME
FIGURE 8.C.INSTALL SCREWS
FIGURE 8D.INSTALL STILE POCKET
F5
#10 x 1/2"
STILE SUPPORT
BRACKET
INSIDE FACE OF
STILE POCKET
DRILL PILOT HOLE THRU
COUNTERSUNK HOLE IN
STILE POCKET INTO
EACH STILE SUPPORT
BRACKET
FIGURE 8A.TOP OF STILE POCKET IS NOTCHED
NOTCH IN STILE POCKET
-- DO NOT CUT THIS END !
INSTALL STILE POCKET
IDENTIFY TOP END OF STILE POCKET BY LOCATING THE NOTCHING, FIGURE 8A.
STEP 8.1. CUT STILE POCKET TO FIT
· MEASURE FROM FINISHED FLOOR TO TOP OF DOOR FRAME, THEN DEDUCT 1/2",
FIGURE 8A & 8B.
· CUT OFF BOTTOM OF STILE POCKET TO THAT LENGTH. DON'T CUT THE NOTCHED END,
FIGURES 8A & 8B.
STEP 8.2. INSTALL STILE POCKET ON TO LEADING EDGE FRAME
· PLACE STILE POCKET AGAINST FRAME 1/2" BELOW TOP OF FRAME. GENTLY TAP IT INTO
PLACE USING A NON-MARRING RUBBER MALLET, FIGURE 8C.
· AT CENTERLINE OF STILE SUPPORT BRACKETS INSTALLED IN STEP 7, DRILL PILOT
HOLES TO FIT #10 UNDER CUT SCREW.
· INSTALL FASTENER F5 (QTY 2 OR 3) #10 x 1/2" PHILLIPS FLAT HEAD SELF-DRILLING
SCREWS (PFHSDS) INTO STILE SUPPORT BRACKETS WHICH WERE INSTALLED IN STEP 7,
FIGURE 8C & 8D.
INSIDE OF ROOM
VALANCE SIDE
MARK LINE
ON WALL
FIGURE
9A
F6
#14 X 2-1/2"
CARRIAGE TRACK WITH
PRE-DRILLED HOLES
(18" OC)
TRAILING
END
LEADING END
STILE POCKET
9B
WALL
MA
RK
L
IN
E O
N W
AL
L
SU
M O
F D
OO
R L
EA
F H
EIG
HT
+
3
3
/4
"
WALL
UNEVEN WALL
SURFACE
SHIMS AT
LOW SPOTS
TAPE HOLDING
SHIM
REMOVE
SHIM
SILL
GUIDE
FINISH FLOOR
FIGURE 9C
CARRIAGE
TRACK
BUBBLE
LEVELS
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 9
FIGURE 9B.INSTALL CARRIAGE TRACK
Step 9INSTALL CARRIAGE TRACK(VALANCE SIDE OPEN RIGHT SHOWN)
FIGURE 9A.DETAIL - LOCATION FOR LEADING
EDGE OF CARRIAGE TRACK
CARRIAGE
TRACK
F6 #14 X 2-1/2"
FRAME AT HEAD
FIRE TREATED 2X6
TRACK SUPPORT
LINE ON WALL
TOP OF TRACK
BACK EDGE
ALLOW APPROXIMATELY 1/2" CLEARANCE ABOVE THE CARRIAGE TRACK
FOR THE VALANCE (VA-XX) INSTALLATION.
ALIGN TOP WITH
LINE ON WALL
F18
#8 X 3/4"
CARRIAGE
TRACK
5/8"
STILE
F6
#14 X 2 1/2"
STEP 9.1. CHECK WALL FOR FLATNESS
· PLACE STRAIGHT EDGE AGAINST WALL ABOVE ROUGH OPENING, CHECK FLATNESS.
· PLACE SHIMS (NOT BY A.D.) IN LOW SPOTS BETWEEN WALL AND TRACK AS NEEDED. FAILURE TO
DO SO MAY CAUSE TRACK TO BEND AS IT CONFORMS TO WALL, CAUSING DOOR RUB / GRIND OR
NOT OPERATE SMOOTHLY.
STEP 9.2. MARK ALIGNMENT LINE FOR PLACEMENT OF TRACK
· PEEL UP TAPE AT ENDS OF SHIM BEHIND PERIMETER BASE FRAME AND LIFT UP, REMOVING SHIM
BETWEEN FRAME AND WALL.
· MARK LEVEL LINE FROM FINISH FLOOR TO ABOVE TOP OF FRAME HEAD - DIMENSION IS SUM OF
DOOR LEAF HEIGHT + 3 3/4". (IF DOOR LEAF IS NOT AVAILABLE, CHECK SHOP DRAWINGS.)
· START LINE 5/8" FROM BACK EDGE OF STILE POCKET. CHECK THAT LINE IS LEVEL.
· SLIDE CARRIAGE TRACK INTO SPACE BEHIND PERIMETER BASE FRAME.
· ALIGN TOP OF CARRIAGE TRACK WITH MARKS ON WALL, FIGURE 9A.
STEP 9.3. INSTALL CARRIAGE TRACK ONTO WALL
· INSTALL (1) F6 #14 X 2-1/2" HEX WASHER HEAD TAPPING SCREWS IN FIRST PRE-DRILLED HOLE AT
LEADING END.
· USING PRE-INSTALLED BUBBLE LEVELS, CHECK THAT CARRIAGE TRACK IS LEVEL. INSTALL
SECOND SCREW AT TRAILING END, FIGURE 9C.
· CONFIRM TRACK IS LEVEL.
· INSTALL REMAINING F6 #14 X 2-1/2" HEX WASHER HEAD TAPPING SCREWS (HWHTS), 18" ON
CENTER.
FOR PROPER OPERATION OF DOOR
CARRIAGE TRACK MUST BE INSTALLED STRAIGHT AND LEVEL
FIGURE 9C.DETAIL - BUBBLE LEVELS
ON TRACK
IF YOUR PROJECT INCLUDES A SELF CLOSER SEE ADDITIONAL
SUPPLEMENTAL INSTALLATION INSTRUCTIONS - "EXAMSLIDE, SUPPL -
SINGLE DOOR WITH SELF CLOSER" FOR REPLACEMENT STEPS 9A, 9B & 13A.
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CUT THIS END
INSIDE EDGE OF OPENING
BEHIND STILE POCKET
STILE POCKET
SILL GUIDE
EXTERIOR TRIM (ET-XX) CORNERS
SHOULD MEET TIGHTLY
10D
STEP 10.3
4" 4"
STEP 10.2
4"
STEP 10.1
FIGURE
10E
STEP 10.1 FASTEN FRAME TO CARRIAGE TRACK
STILE
FRAME
CARRIAGE
TRACK
DRILL THRU
HOLE
E
X
T
E
R
I
O
R
T
R
I
M
A
T
H
E
A
D
I
S
F
A
C
T
O
R
Y
P
R
E
-
C
U
T
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 10
Step 10INSTALL EXTERIOR TRIM
(VALANCE SIDE OPEN RIGHT SHOWN)
STEP 10.1. SECURE PERIMETER BASE AT HEAD AND INSTALL EXTERIOR TRIM
· PRE-DRILL (2) HOLES USING 1/8" DRILL BIT INTO CARRIAGE TRACK, THROUGH EXISTING HOLES AT
4" FROM EACH END IN PERIMETER BASE FRAME AT HEAD, FIGURE 10A & 10C.
· INSTALL (2) F18 #8 X 3/4" PHILLIPS MODIFIED TRUSS SELF-DRILLING SCREWS (PMTSDS) IN FRAME,
THROUGH CARRIAGE TRACK TO SECURE THEM TOGETHER, FIGURE 10D.
STEP 10.2. INSTALL EXTERIOR TRIM WITH PILE GASKET (ET-02) AT HEAD OF DOOR
· HORIZONTAL EXTERIOR TRIM PIECE (ET-02) IS FACTORY PRE-CUT TO PROPER SIZE. ONE END
WILL HAVE A 45 DEGREE MITER, THE OTHER END IS SQUARE CUT.
· ALIGN SQUARE CUT END WITH HEAD INSIDE EDGE OF STILE POCKET OPENING AT LEADING EDGE.
· INSTALL BY SNAPPING THE TRIM ONTO FRAME, FIGURE 10B & 10.C.
STEP 10.3. INSTALL EXTERIOR TRIM WITH PILE GASKET (ET-02) AT JAMB
· VERTICAL EXTERIOR TRIM WITH PILE GASKET, ONE END HAS A 45 DEGREE MITER, THE OTHER IS
SQUARE CUT. THE MITER WILL MATCH UP WITH MITER ON HEAD TRIM.
· MEASURE JAMB FROM TOP OF SILL GUIDE BRACKET TO EDGE OF HEAD TRIM, FIGURE 10B & 10E.
· CUT THE SQUARE END OF TRIM TO THE REQUIRED LENGTH.
· PLACE TRIM PIECE ONTO SILL GUIDE, FIGURES 10B & 10C.
· INSTALL BY STARTING AT BOTTOM THEN TILT TOP IN AND SNAP IN PLACE, FIGURE 10F.
· SLIDE EXTERIOR TRIM SO THAT CORNER JOINTS ARE TIGHT, FIGURE 10B.
STEP 10.4. SECURE ALL EXTERIOR TRIM PARTS
· USING A NON-MARRING RUBBER MALLET TO GENTLY TAP TRIM INTO PLACE. TAP EVENLY ALONG
TRIM PIECE.
FIGURE 10C.EXTERIOR TRIM INSTALLATION ORDER
(OUTSIDE OF DOOR)
FIGURE 10F.EXTERIOR TRIM WITH PILE GASKET
EXTERIOR
TRIM WITH
PILE (ET-02)
PERIMETER BASE
SILL GUIDE
PILE
GASKET
FIGURE 10A.DRILL THROUGH EXISTING
HOLES IN FRAME
FIGURE 10D.FASTEN FRAME TO CARRIAGE TRACK
CARRIAGE
TRACK
F6 #14 X 2-1/2"
FRAME AT HEAD
ALIGN TOP WITH
LINE ON WALL
F18
#8 X 3/4"
FIGURE 10E.DETAIL - MEASURE EXTERIOR TRIM
MEASURE FROM
TOP OF BRACKET
SILL GUIDE
FIGURE 10B.EXTERIOR TRIM
FIRE TREATED
2X6 TRACK
SUPPORT
SILL GUIDE SHOWN HERE MAY BE
DIFFERENT FOR YOUR INSTALLATION
(SEE STEP 6).
i
RUBBER WASHER
BRASS OVAL NUT
INSERT BRASS NUT &
RUBBER WASHER INTO
OPENING IN TROLLEY
HEX NUT
SINGLE TROLLEY
OVAL RUBBER
WASHER
AD80 SOFT CLOSE DAMPER
HANGER NUT
HANGER BOLT
HANGER NUT
HANGER BOLT
INSERT BRASS NUT &
RUBBER WASHER INTO
OPENING IN TROLLEY
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 11.1 & .2
STEP 11.2ASSEMBLE SINGLE TROLLEYUSED WITH SINGLE SOFT CLOSE DAMPER
DO NOT PRE-LOAD SPRING (LOADING SPRING OCCURS AT STEP 16).
STEP 11.1. ASSEMBLE SOFT CLOSE DAMPER
· STACK OVAL NUT ON TOP OF OVAL WASHER, SLIDE BOTH INTO
OPENING IN TROLLEY.
· WASHER MUST BE ON BOTTOM.
· INSTALL HANGER BOLT INTO BOTTOM OF SOFT CLOSE DAMPER.
· TIGHTEN JUST ENOUGH TO HOLD SECURELY.
STEP 11.2. ASSEMBLE TROLLEY FOR SINGLE SOFT CLOSE DAMPER
· STACK HEX NUT ON TOP OF WASHER, SLIDE BOTH INTO OPENING
IN THE SINGLE TROLLEY.
· WASHER MUST BE ON THE BOTTOM.
· INSTALL HANGER BOLT INTO BOTTOM OF SINGLE TROLLEY.
· TIGHTEN JUST ENOUGH TO HOLD SECURELY.
STEP 11.1ASSEMBLE SOFT CLOSE DAMPER
USED WITH SINGLE AND DUAL SOFT CLOSE DAMPER
NOTE:
SOFT CLOSE DAMPER BOX CONTAINS ALL OF PARTS SHOWN IN THESE STEPS.
TWO OPTIONS OF SOFT CLOSE DAMPER AVAILABLE,
DEPENDING ON WEIGHT OF DOOR LEAF:
· UP TO 80 Kg -- AD80 SOFT CLOSE DAMPER (MOST COMMON)
· OVER 80 Kg -- AD120 SOFT CLOSE DAMPER
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OPEN RIGHT (OR)
VALANCE SIDE OF DOOR
TRAILING EDGELEADING EDGE
DUAL SOFT CLOSE DAMPER
FIGURE 12A.A
TROLLEYTROLLEY
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 12-A
Step 12 - OPTION AINSTALL SOFT CLOSE DAMPERS - DUAL
(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
OPTION A - FOR DUAL SOFT CLOSE DAMPERS
SOFT CLOSE DAMPER PREP - BEFORE INSTALLING SOFT CLOSE DAMPER:
· WIPE CLEAN INSIDE OF CARRIAGE TRACK OF ANY DIRT, DEBRIS OR METAL SHAVINGS. NYLON
ROLLER WHEELS CAN BE PERMANENTLY DAMAGED BY ANY DEBRIS REMAINING IN CARRIAGE
TRACK.
· DO NOT USE LUBRICANT OF ANY KIND IN CARRIAGE TRACK OR ON WHEELS.
STEP 12A.1. DUAL SOFT CLOSE DAMPER
NOTE: BE SURE TO NOTE THE CLOSE DAMPER'S ORIENTATION, FIGURE 12A.B.
NOTING THE PART'S ORIENTATION, INSERT PARTS INTO CARRIAGE TRACK, FIGURE 12A.A, IN THE
FOLLOWING ORDER:
1. INSERT THE FIRST SOFT CLOSE DAMPER INTO THE CARRIAGE TRACK WITH TROLLEY END
TOWARD TRAILING EDGE.
2. INSERT THE SECOND SOFT CLOSE DAMPER INTO THE CARRIAGE TRACK WITH THE TROLLEY
END TOWARD THE LEADING EDGE.
FIGURE 12A.A.CARRIAGE TRACK WITH SOFT
CLOSE DAMPER AND TROLLEY
FIGURE 12A.B.SOFT CLOSE DAMPER (AD80 SHOWN)
TROLLEYSOFT CLOSE DAMPER
CARRIAGE TRACK
SOFT CLOSE DAMPER
HANGER BOLT
WALL
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SINGLE TROLLEY
SINGLE SOFT CLOSE DAMPER,
FIGURE 12B.B
SINGLE TROLLEY
FIGURE 12B.C
FIGURE 12B.A
TROLLEY
OPEN RIGHT (OR)
VALANCE SIDE OF DOOR
TRAILING EDGELEADING EDGE
TROLLEYSOFT CLOSE DAMPER
CARRIAGE TRACK
SOFT CLOSE DAMPER
HANGER BOLT
WALL
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 12-B
Step 12 - OPTION BINSTALL SOFT CLOSE DAMPER - SINGLE
(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
OPTION B - FOR SINGLE SOFT CLOSE DAMPER
SOFT CLOSE DAMPER PREP - BEFORE INSTALLING SOFT CLOSE DAMPER:
· WIPE CLEAN INSIDE OF CARRIAGE TRACK OF ANY DIRT, DEBRIS OR METAL SHAVINGS.
NYLON ROLLER WHEELS CAN BE PERMANENTLY DAMAGED BY ANY DEBRIS REMAINING
IN CARRIAGE TRACK.
· DO NOT USE LUBRICANT OF ANY KIND IN CARRIAGE TRACK OR ON WHEELS.
STEP 12B.1. SINGLE SOFT CLOSE DAMPER
BE SURE TO NOTE THE ORIENTATION OF THE SOFT CLOSE DAMPER AND SINGLE TROLLEY,
FIGURES 12B.B AND 12B.C.
NOTING THE PART'S ORIENTATION, INSERT PARTS INTO CARRIAGE TRACK, FIGURE 12B.A, IN
THE FOLLOWING ORDER:
1. INSERT SINGLE TROLLEY INTO END OF TRACK AT TRAILING EDGE.
2. INSERT SOFT CLOSE DAMPER INTO CARRIAGE TRACK WITH TROLLEY END TOWARD
LEADING EDGE.
FIGURE 12B.A.CARRIAGE TRACK WITH SOFT CLOSE
DAMPER OR SINGLE TROLLEY
FIGURE 12B.B.SOFT CLOSE DAMPER (AD80 SHOWN)
FIGURE 12B.C.SINGLE TROLLEY
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i
PRE-DRILL W/ 1/8" DRILL BIT
F8
#12 X 2 1/2"
(4) IN EACH BRACKET
BACKSET BACKSET
L
C
L
C
HANGER BRACKETS
LEADING
EDGE
TRAILING
EDGE
TRAILING EDGE
LEADING EDGE
(PULL END OF DOOR
OPEN RIGHT (OR)
SHOWN
VALANCE SIDE
BACKSET BACKSET
L
C
L
C
F8
#12 X 2 1/2"
(4) IN EACH BRACKET
L
C
13AL
C
STILE
STILE
3 1/2"
BACKSET
3 1/2"
BACKSET
31 1/2" MINIMUM
TRAILING EDGELEADING EDGE
3/8"
38 1/2" MINIMUM DOOR WIDTH
31 1/4" MIN. CLEAR OPENING
3 1/2"
BACKSET
4"
BACKSET
3/8"
24 7/8" MINIMUM DOOR WIDTH
TRAILING
EDGE
LEADING
EDGE
17 5/8" MIN.
CLEAR
OPENING
17 3/8" MINIMUM
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 13
FIGURE 13C.DUAL SOFT CLOSE DAMPER APPLICATION
Step 13INSTALL HANGER BRACKETS ONTO WOOD DOORS
(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
STEP 13.1. FOR WOOD DOORS ONLY
· PRE-DRILL 8 HOLES FOR HANGER BRACKETS USING 1/8" DRILL BIT.
· USE (4) F8 #12 X 2 1/2" HEX WASHER HEAD TAPPING SCREWS (HWHTS) PER HANGER BRACKET,
FIGURE 13A & 13B.
FOR DUAL SOFT CLOSE DAMPER
· POSITION CENTERLINE OF HANGER BRACKETS AT 3 1/2" BACKSET FROM LEADING AND
TRAILING EDGE OF WOOD DOOR, FASTEN WITH F8 #12 X 2 1/2" HEX WASHER HEAD TAPPING
SCREWS (HWHTS), FIGURE 13C.
FOR SINGLE SOFT CLOSE DAMPER
· AT LEADING EDGE OF DOOR (EDGE WITH DOOR PULLS), POSITION THE CENTERLINE OF
HANGER BRACKET AT 3 1/2" BACKSET FROM EDGE, FASTEN WITH F8 #12 X 2 1/2" HEX WASHER
HEAD TAPPING SCREWS (HWHTS), FIGURE 13D.
· AT TRAILING EDGE OF DOOR, POSITION THE CENTERLINE OF HANGER BRACKET AT 4"
BACKSET FROM EDGE.
FOR ALUMINUM STILE AND RAIL DOOR LEAVES, HANGER BRACKETS ARE FACTORY
PRE-INSTALLED.
FIGURE 13D.SINGLE SOFT CLOSE DAMPER APPLICATION
FIGURE 13A.TOP OF DOOR LEAF WITH HANGER BRACKETS
(A80 SOFT CLOSE DAMPER SHOWN)
FIGURE 13B.LOCATION OF HANGER BRACKETS ON DOOR LEAF
IF YOUR PROJECT INCLUDES A METALEDGE™ DOOR EXTENDER
SEE ADDITIONAL SUPPLEMENTAL INSTALLATION INSTRUCTIONS -
"EXAMSLIDE, SUPPL - METALEDGE DOOR EXTENDER"
FOR REPLACEMENT STEPS 13A, THRU 13E, 16C1 & 16C2.
3/8"
3/8"
DOOR LEAF WIDTH MINUS 1 1/2" WHICH WILL EQUAL LENGTH OF BOTTOM TRACK
3/4"
TRAILING EDGE
LEADING EDGE
(PULL END OF DOOR
OPEN RIGHT (OR)
VALANCE SIDE OF DOOR
CUTOUT IN BOTTOM OF DOOR
CUTOUT = DOOR LEAF WIDTH MINUS 3/4"
ACTIVATION
BEARING
F7
#10 X 1"
(2) PER
EACH DOOR
TRACK
EXTR0009
F7 (2)
#10 X 1"
STANDARD BACK
TO BACK LADDER
PULL SHOWN
3/4"
VALANCE SIDE
CUTOUT IN
BOTTOM DOOR
CUTOUT IN
BOTTOM DOOR
14B
F7
#10 X 1"
(2) PER
EACH DOOR
REMOVE BLOCKING MATERIAL
VALANCE SIDE
TRACK WITH
ACOUSTIC
DROP DOWN
ACOUSTIC
SEAL
ACTIVATION BEARING ON
ACOUSTIC SEAL TRACK
FIGURE 14A.BOTTOM TRACK WITH SILL GUIDE
ACTIVATED ACOUSTIC DOOR BOTTOM
FIGURE 14B. BOTTOM TRACK FOR NON-ACOUSTIC
DOOR BOTTOM (EXTR0009)
USING NON-ACOUSTIC DOOR BOTTOM OR SILL GUIDE ACTIVATED
ACOUSTIC DOOR BOTTOM.
WOOD DOOR LEAF -- BLOCKING MATERIAL HAS BEEN PLACED IN THE CUTOUT IN
DOOR BOTTOM TO PREVENT DAMAGE DURING SHIPPING. REMOVE THIS BLOCKING
MATERIAL PRIOR TO INSTALLING BOTTOM TRACK.
THERE ARE TWO (2) TYPES OF BOTTOM TRACK:
A. BOTTOM TRACK (EXTR0009) (USE STEP 14.1.)
B. SILL GUIDE ACTIVATED ACOUSTIC DOOR BOTTOM (USE STEP 14.2.)
STEP 14.1. INSTALL BOTTOM TRACK (EXTR0009)
· INSTALL BOTTOM TRACK INTO CUTOUT IN BOTTOM OF WOOD DOOR, CENTERING
TRACK FRONT TO BACK AND LEFT TO RIGHT, 3/4" FROM EACH END.
· USE (2) F7 #10 X 1" PHILLIPS PAN HEAD SHEET METAL SCREWS (PPHSMS).
STEP 14.2. INSTALL SILL GUIDE ACTIVATED ACOUSTIC DOOR BOTTOM
· THE ACTIVATION BEARING, FIGURE 14A, MUST BE ORIENTED TOWARDS TRAILING
EDGE OF DOOR, POINTING OUT AND AWAY FROM WALL.
· INSTALL BOTTOM TRACK INTO CUTOUT IN BOTTOM OF WOOD DOOR, CENTERING
TRACK FRONT TO BACK AND LEFT TO RIGHT, 3/4" FROM EACH END.
· USE (2) F7 #10 X 1" PHILLIPS PAN HEAD SHEET METAL SCREWS (PPHSMS).
FOR ALUMINUM DOORS, BOTTOM TRACK WILL BE FACTORY INSTALLED.
Step 14INSTALL BOTTOM TRACK
(USING NON-ACOUSTIC OR SILL GUIDE ACTIVATED ACOUSTIC DOOR BOTTOM)VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR
SILL GUIDE ACTIVATED ACOUSTIC DOOR BOTTOM
OPEN LEFT OPEN RIGHT
HDW0078 - UP TO 66 1/2" HDW0079 - UP TO 66 1/2"
HDW0086 - UP TO 56 3/4" HDW0087 - UP TO 56 3/4"
HDW0080 - UP TO 46 1/2" HDW0081 - UP TO 46 1/2"
HDW0082 - UP TO 41 3/4" HDW0083 - UP TO 41 3/4"
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 14
i
FIGURE 15B
OPEN RIGHT (OR)
OUTSIDE OF DOOR
LEADING EDGE TRAILING EDGE
3/8
" S
TA
ND
AR
D G
AP
PLAN VIEW
FIGURE 15A
SILL GUIDE
15D
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 15
Step 15INSTALL AND ADJUST DOOR
VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR
FIGURE 15A.WEATHERSTRIP & EDGE GASKET
FIGURE 15B.INSTALL & ADJUST DOOR FIGURE 15D.
ADJUST DOOR
STEP 15.1. INSTALL EDGE GASKET
· BEFORE INSTALLING EDGE GASKET, THOROUGHLY CLEAN DOOR SURFACES ALONG TRAILING
EDGE WITH RUBBING ALCOHOL, FIGURE 15A.
· REMOVE ADHESIVE BACKING FROM EDGE GASKET, THEN INSTALL IT 1/8" FROM TRAILING EDGE OF
DOOR, FIGURE 15A.
· PRESS SECURELY IN PLACE.
STEP 15.2. INSTALL DOOR
· LIFT DOOR LEAF AND PLACE BOTTOM OF DOOR OVER AND ONTO SILL GUIDE, FIGURE 15A.
· LIFT DOOR LEAF AND PLACE HANGER BRACKETS ONTO THE HANGER BOLTS, FIGURE 15B.
STEP 15.3. MAKE SURE DOOR IS LEVEL
· OPEN DOOR SLIGHTLY SO THERE IS A SMALL GAP BETWEEN STILE POCKET AND DOOR.
· USE SUPPLIED HANGER BRACKET WRENCH, FIGURE 15C, TO ADJUST HANGER BOLTS, RAISING OR
LOWERING EACH END OF THE DOOR AS NECESSARY SO THAT LEADING EDGE OF DOOR AND STILE
POCKET ARE PARALLEL.
· USE SUPPLIED HANGER BRACKET WRENCH ON HANGER NUT TO ADJUST GAP BETWEEN DOOR
AND FLOOR, FIGURE 15C.
STEP 15.4. ADJUST VERTICAL LOCATION OF DOOR
· ADJUST BOLT SO THAT GAP AT DOOR BOTTOM IS APPROXIMATELY 3/8" (DEPENDING UPON THE
FLOOR CONDITIONS).
· USE HANGER BRACKET WRENCH, FIGURE 15C, TO RAISE OR LOWER DOOR LEAF, FIGURE 15B.
STEP 15.5. VERIFY SEAL OF DOOR WITH WEATHERSTRIPPING
· LOOK AT BACK OF DOOR AT JAMB HEAD, CHECK THAT DOOR LEAF IS IN CONTACT WITH
WEATHERSTRIPPING ON FRAME, FIGURES 15A & 15D.
· IF ADJUSTMENT NEEDS TO BE MADE, USE A NON-MARRING RUBBER MALLET TO GENTLY TAP IN
OR OUT AT TOP OF DOOR, TO MAKE CONSISTENT CONTACT WITH SEALS.
STEP 15.6. SECURE HANGER BOLTS
· ONCE THE HEIGHT AND SEAL CONTACTS ARE CORRECT, USE HANGER BRACKET WRENCH TO
TIGHTEN HANGER BOLTS, FIGURE 15B, 15C & 15D.
FIGURE 15C.HANGER BRACKET WRENCH
HANGER NUT
HANGER BOLT
USE SUPPLIED HANGER BRACKET
WRENCH TO ADJUST GAP
BETWEEN DOOR AND FLOOR
HANGER BRACKET
GENTLY TAP ON
INTERIOR OF DOOR
GENTLY TAP ON
EXTERIOR OF DOOR
HANGER BRACKET
HANGER BOLT
DOOR SEAL
GASKET
SILL GUIDE
BOTTOM TRACK
SILL GUIDE SHOWN HERE MAY BE
DIFFERENT FOR YOUR INSTALLATION
(SEE STEP 6).
i
FOR ALUMINUM SMOKE RATED DOORS: FOLLOW THE SUPPLEMENTAL INSTRUCTIONS "EXAMSLIDE SUPPLEMENTAL
INSTRUCTION SMOKE RATED ALUMINUM DOOR LEAF PREP & INTUMESCENT TAPE INSTALLATION".
FOR WOOD SMOKE RATED DOORS: FOLLOW THE SUPPLEMENTAL INSTRUCTIONS "EXAMSLIDE SUPPLEMENTAL
INSTRUCTION SMOKE RATED WOOD DOOR LEAF PREP & INTUMESCENT TAPE INSTALLATION".
TRIGGER ARM
ALIGN STOPPER APPROX.
3" FROM EDGE OF STILE
TRIGGER ARM
SPRING HOOK ON
SOFT CLOSE DAMPER
STOPPER
FIGURE 16A1.B DUAL SOFT CLOSE DAMPER CARRIAGE TRACK
TRIGGER ARM
SCREW
TRIGGER ARMCARRIAGE TRACK
LOCK SCREW
TRAILING EDGELEADING EDGE
OPEN RIGHT (OR)
VALANCE SIDE
APPROX.
3"
APPROX.
3"
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 16-A.1
Step 16 - OPTION A.1INSTALL TRIGGER ARMS FOR SOFT CLOSE DAMPER - DUAL
(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
FIGURE 16A1.C.PROPERLY SPACED TRIGGER ARM
& STOPPER IN TRACK
FIGURE 16A1.B.TRIGGER ARM AT LEADING EDGE
OPTION A - USING DUAL SOFT CLOSE DAMPERS.
STEP 16A.1.1. INSTALL THE STOPPER AND TRIGGER ARM INTO THE LEADING EDGE OF CARRIAGE TRACK
· HOLD STOPPER AND TRIGGER ARM TOGETHER CENTERING IT WITHIN THE TRACK, THEN INSERT INTO THE END OF
CARRIAGE TRACK, NEAR THE STILE POCKET, FIGURE 16A.1.B.
· MAKE STOPPER AND TRIGGER ARM ARE IS CENTERED IN THE TRACK. THE SCREWS MAY NEED TO BE ADJUSTED
TO SEAT THE STOPPER IN PLACE.
· SLIDE STOPPER AND TRIGGER ARM APPROXIMATELY 3" FROM EDGE OF STILE POCKET, FIGURE 16A.1.C.
· LIGHTLY TIGHTEN LOCK SCREW TO HOLD STOPPER IN PLACE.
· GENTLY GUIDE THE DOOR INTO THE CLOSED POSITION, ALLOWING THE TRIGGER ARM TO SEAT INTO THE CATCH.
· GENTLY GUIDE THE DOOR OPEN ALLOWING THE SOFT CLOSER TO LOAD AND DISENGAGE THE TRIGGER ARM.
CONTINUE TO STEP 16 - OPTION A.2.
FIGURE 16A1.A.STOPPER & TRIGGER ARM
PRE-INSTALLED
DO NOT PRE-LOAD SOFT CLOSE
DAMPER PRIOR TO INSTALLING
· MAKE SURE TO CLEAN THE INSIDE OF THE TRACK OF ANY DIRT, DEBRIS OR METAL SHAVINGS. THE
NYLON ROLLER WHEELS CAN BE PERMANENTLY DAMAGED BY ANY DEBRIS REMAINING IN THE TRACK.
· THE SOFT CLOSE UNIT WILL NOT BE FUNCTIONAL UNTIL AFTER THE FIRST ENGAGEMENT OF THE
TRIGGER ARM; THEREFORE, IT IS CRITICAL THAT THE INITIAL CYCLES BE DONE GENTLY.
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HANGER BRACKET
WRENCH
TRIGGER ARM
STOPPER
ALIGN TRIGGER ARM
WITH END OF WRENCH
TRIGGER ARM
STOPPER
TRIGGER ARM SCREW
1 5/8"
FIGURE 16A2.B FIGURE 16A2.CDUAL SOFT CLOSE DAMPER CARRIAGE TRACK
TRIGGER ARM
SCREW
TRIGGER ARM
LOCK SCREW
TRAILING EDGELEADING EDGE
OPEN RIGHT (OR)
VALANCE SIDE
TRIGGER ARM
SPRING HOOK ON
SOFT CLOSE DAMPER
STOPPER
CARRIAGE TRACK
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 16-A.2
Step 16 - OPTION A.2INSTALL TRIGGER ARMS FOR SOFT CLOSE DAMPER - DUAL
(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
FIGURE 16A2.D.PROPERLY SPACED TRIGGER ARM
& STOPPER IN TRACK
FIGURE 16A2.B.TRIGGER ARM AT LEADING EDGE
FIGURE 16A2.C.TRIGGER ARM AT TRAILING EDGE
FIGURE 16A2.E.HANGER BRACKET
WRENCH
CONTINUATION FROM STEP 16 - OPTION A .1.
· MAKE SURE TO CLEAN INSIDE OF TRACK OF ANY DIRT, DEBRIS OR METAL SHAVINGS. NYLON ROLLER
WHEELS CAN BE PERMANENTLY DAMAGED BY ANY DEBRIS REMAINING IN TRACK.
STEP 16A2.1. ADJUST STOPPER AND TRIGGER IN LEADING EDGE OF CARRIAGE TRACK
· PLACE END OF HANGER BRACKET WRENCH, INTO THE HEAD OF THE CARRIAGE TRACK, FIGURES 16A2.D & 16A2.E.
· SLIDE TRIGGER ARM UP AGAINST HANGER BRACKET WRENCH, FIGURE 16A2.D. THIS WILL PROPERLY
POSITION TRIGGER ARM IN TRACK. MAKE SURE IT IS CENTERED IN TRACK.
· TIGHTEN BOTH LOCK SCREW AND TRIGGER ARM SCREW SECURELY IN PLACE, FIGURE 16A2.D. ENSURE
TRIGGER ARM IS DRAWN TIGHT TO TOP OF TRACK.
· REMOVE HANGER BRACKET WRENCH.
STEP 16A2.2. INSTALL SECOND STOPPER AND TRIGGER ARM INTO TRAILING EDGE OF CARRIAGE TRACK
· HOLD STOPPER AND TRIGGER ARM TOGETHER, INSERT INTO END OF CARRIAGE TRACK, FIGURE 16A2.C.
· PLACE TRIGGER ARM AT APPROXIMATELY 1 5/8" FROM END OF TRACK. MAKE SURE IT IS CENTERED IN TRACK.
· TIGHTEN BOTH LOCK SCREW AND TRIGGER ARM SCREW SECURELY IN PLACE. ENSURE TRIGGER ARM IS
DRAWN TIGHT TO TOP OF TRACK.
· GENTLY GUIDE DOOR INTO OPEN POSITION, ALLOWING TRIGGER ARM TO SEAT INTO CATCH.
STEP 16A2.3. TEST FUNCTION OF SOFT CLOSE DAMPER
· TEST SOFT OPEN FEATURE BY GENTLY OPENING AND CLOSING DOOR. TRIGGER SHOULD CATCH DOOR
APPROXIMATELY(1") ONE INCH BEFORE IT OPENS OR CLOSES COMPLETELY, CAUSING IT TO SLOW DOWN.
· USE LOCKING SCREW ON STOPPER TO ADJUST ANGLE OF TRIGGER ARM, SO THE HOOK AT END OF ARM
CATCHES TRIGGER ON SOFT CLOSE DAMPER, FIGURE 16A2.A, 16A2.B & 16A2.C.
FIGURE 16A2.A.STOPPER & TRIGGER ARM
PRE-INSTALLED
i
TRIGGER ARM
SCREW
TRIGGER ARM
LOCK SCREW
TRIGGER ARM
ALIGN STOPPER APPROX.
3" FROM EDGE OF STILE
APPROX.
3"
TRIGGER ARM
SPRING HOOK ON
SOFT CLOSE DAMPER
STOPPER
CARRIAGE TRACK
APPROX.
3"
FIGURE 16B1.B SINGLE SOFT CLOSE DAMPER CARRIAGE TRACK
TRAILING EDGELEADING EDGE
OPEN RIGHT (OR)
VALANCE SIDE
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 16-B.1
Step 16 - OPTION B.1INSTALL TRIGGER ARM AND STOP FOR SOFT CLOSE DAMPER - SINGLE
(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
FIGURE 16B1.C.PROPERLY SPACED TRIGGER ARM
& STOPPER IN TRACK
OPTION B - USING SINGLE SOFT CLOSE DAMPER.
STEP 16B1.1. INSTALL STOPPER AND TRIGGER ARM INTO LEADING EDGE OF CARRIAGE TRACK
· HOLD STOPPER AND TRIGGER ARM TOGETHER CENTERING IT WITHIN TRACK, INSERT INTO END OF CARRIAGE
TRACK, NEAR STILE POCKET, FIGURE 16B1.B.
· MAKE SURE STOPPER AND TRIGGER ARM ARE CENTERED IN THE TRACK. SCREWS MAY NEED TO BE ADJUSTED
TO SEAT STOPPER IN PLACE.
· SLIDE STOPPER AND TRIGGER ARM APPROXIMATELY 3" FROM EDGE OF STILE POCKET.
· LIGHTLY TIGHTEN LOCK SCREW TO HOLD STOPPER IN PLACE.
· GENTLY GUIDE DOOR INTO CLOSED POSITION, ALLOWING TRIGGER ARM TO SEAT INTO CATCH.
· GENTLY GUIDE DOOR OPEN ALLOWING SOFT CLOSER TO LOAD AND DISENGAGE TRIGGER ARM.
CONTINUE TO STEP 16 - OPTION B.2.
FIGURE 16B1.A.STOPPER & TRIGGER ARM
PRE-INSTALLED
FIGURE 16B1.B.TRIGGER ARM AT LEADING EDGE
DO NOT PRE-LOAD SOFT CLOSE
DAMPER PRIOR TO INSTALLING
· MAKE SURE TO CLEAN THE INSIDE OF THE TRACK OF ANY DIRT, DEBRIS OR METAL SHAVINGS. THE
NYLON ROLLER WHEELS CAN BE PERMANENTLY DAMAGED BY ANY DEBRIS REMAINING IN THE TRACK.
· THE SOFT CLOSE UNIT WILL NOT BE FUNCTIONAL UNTIL AFTER THE FIRST ENGAGEMENT OF THE
TRIGGER ARM; THEREFORE, IT IS CRITICAL THAT THE INITIAL CYCLES BE DONE GENTLY.
i
i
HANGER BRACKET
WRENCH
TRIGGER ARM
DOOR STOP
LOCK SCREWS
1/4"
FIGURE 16B2.B FIGURE 16B2.CSINGLE SOFT CLOSE DAMPER
TRAILING EDGELEADING EDGE
OPEN RIGHT (OR)
VALANCE SIDE
CARRIAGE TRACK
TRIGGER ARM
SPRING HOOK ON
SOFT CLOSE DAMPER
STOPPER
CARRIAGE TRACK
TRIGGER ARM
SCREW
TRIGGER ARM
LOCK SCREW
STOPPER
ALIGN TRIGGER ARM
WITH END OF WRENCH
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 16-B.2
Step 16 - OPTION B.2INSTALL TRIGGER ARM AND STOP FOR SOFT CLOSE DAMPER - SINGLE
(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
FIGURE 16B2.D.PROPERLY SPACED TRIGGER ARM
& STOPPER IN TRACK
FIGURE 16B2.C.DOOR STOP AT TRAILING EDGE
FIGURE 16B2.E.HANGER BRACKET
WRENCH
CONTINUATION FROM STEP 16 - OPTION B .1.
MAKE SURE TO CLEAN INSIDE OF TRACK OF ANY DIRT, DEBRIS OR METAL SHAVINGS. NYLON ROLLER WHEELS
CAN BE PERMANENTLY DAMAGED BY ANY DEBRIS REMAINING IN TRACK.
STEP 16B2.1. INSTALL STOPPER AND TRIGGER ARM INTO LEADING EDGE OF CARRIAGE TRACK
· PLACE END OF HANGER BRACKET WRENCH INTO HEAD OF CARRIAGE TRACK, FIGURES 16B2.D & 16B2.E.
· SLIDE TRIGGER ARM UP AGAINST HANGER BRACKET WRENCH, FIGURE 16B2.D. THIS WILL PROPERLY
POSITION TRIGGER ARM IN TRACK. MAKE SURE IT IS CENTERED IN TRACK.
· TIGHTEN BOTH LOCK SCREW AND TRIGGER ARM SCREW SECURELY IN PLACE, FIGURE 16B2.D. ENSURE
TRIGGER ARM IS DRAWN TIGHT TO TOP OF TRACK.
· REMOVE HANGER BRACKET WRENCH.
STEP 16B2.2. INSTALL DOOR STOP INTO TRAILING EDGE OF CARRIAGE TRACK
· INSERT DOOR STOP INTO END OF CARRIAGE TRACK AT TRAILING EDGE, FIGURE 16B2.C.
· PLACE IT APPROXIMATELY 1/4" FROM END OF TRACK. MAKE SURE IT IS CENTERED IN TRACK. TEMPORARILY
SECURE LOCK SCREWS.
STEP 16B2.3. TEST FUNCTION OF SOFT CLOSE DAMPER
· TEST SOFT OPEN FEATURE BY GENTLY OPENING AND CLOSING DOOR. TRIGGER SHOULD CATCH DOOR
APPROXIMATELY (1") INCH BEFORE IT OPENS OR CLOSES COMPLETELY, CAUSING IT TO SLOW DOWN.
· USE LOCKING SCREW ON STOPPER,TO ADJUST ANGLE OF TRIGGER ARM, SO THE HOOK AT END OF ARM
CATCHES TRIGGER ON SOFT CLOSE DAMPER, FIGURES 16B2.A & 16B2.B.
FIGURE 16B2.A.STOPPER & TRIGGER ARM
PRE-INSTALLED
FIGURE 16B2.B.TRIGGER ARM AT LEADING EDGE
i
FIGURE 17A.A
BACK TO BACK
LADDER PULLS
BACK TO BACK
LADDER PULLS
1 1/2" GAP 1 1/2" GAP
4 1/2"
OVERLAP
STOPPER
TIGHTEN
LOCK SCREW
TRIGGER ARM
LEADING EDGE
2 1/2"
BACKSET
17A.B 17A.C
LADDER PULL &
DOOR IN CLOSED
POSITION
TRAILING EDGE
OPEN RIGHT (OR)
VALANCE SIDE
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 17-A
Step 17 - OPTION AINSTALL DOOR HARDWARE AND ADJUST DOOR POSITION
- DUAL SOFT CLOSE DAMPER(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
FIGURE 17A.C.DETAIL - LADDER PULL CLEARANCEAT TRAILING
EDGE (DOOR IN OPEN POSITION)
FIGURE 17A.A.DETAIL - ADJUST TRIGGERARM STOPPER POSITION
FIGURE 17A.B.DETAIL - LADDER PULL CLEARANCE AT LEADING
EDGE (DOOR IN CLOSED POSITION)
DUAL SOFT CLOSE DAMPER
OPTION A - USING DUAL SOFT CLOSE DAMPERS.
STEP 17A.1. INSTALL HARDWARE
· INSTALL LADDER PULLS AND/OR OTHER HARDWARE ITEMS. BE SURE TO READ MANUFACTURER'S
INSTRUCTIONS INCLUDED WITH EACH HARDWARE ITEM TO PREVENT ANY MALFUNCTIONS.
· USE NON-PERMANENT BLUE LOCTITE ADHESIVE ON ALL FASTENERS ON HANDLES SO THEY DON’T LOOSEN
OVER TIME.
· WHEN DOOR IS IN CLOSED POSITION LADDER PULL SHOULD HAVE A 1 1/2" CLEARANCE FROM EDGE OF
STILE POCKET TO EDGE OF PULL, FIGURE 17A.B.
STEP 17A.2. ADJUST HARDWARE TRIGGER ARM OR DOOR STOP
· ADJUST POSITION OF TRIGGER ARM, FIGURE 17A.A, SO WHEN DOOR IS IN FULLY OPEN POSITION THERE
IS A GAP OF 1 1/2" BETWEEN EDGE OF PULL HANDLE AND VERTICAL JAMB AT TRAILING EDGE, FIGURE 17A.C.
· DOOR WILL OVERLAP VERTICAL JAMB BY 4 1/2" WHEN IN FULLY OPEN POSITION, FIGURE 17A.C.
· ONCE TRIGGER IS IN CORRECT POSITION, TIGHTEN LOCK SCREW ON TRIGGER ARMS, FIGURE 17A.A.
· PUSH UP AGAINST TRIGGER ARM TO VERIFY IT IS TIGHT AGAINST TRACK. IF NOT TIGHTEN LOCK SCREWS.
BACK TO BACK
LADDER PULLS
BACK TO BACK
LADDER PULLS
1 1/2" GAP 1 1/2" GAP
4 1/2"
OVERLAP
DOOR STOP
TIGHTEN LOCK
SCREW
2 1/2"
BACKSET
FIGURE 17B.A
17B.B
LADDER PULL &
DOOR IN CLOSED
POSITION
OPEN RIGHT (OR)
VALANCE SIDE
LEADING EDGE TRAILING EDGE
17B.C
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 17-B
Step 17 - OPTION BINSTALL DOOR HARDWARE AND ADJUST DOOR POSITION
- SINGLE SOFT CLOSE DAMPER(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
FIGURE 17B.C.DETAIL - LADDER PULL CLEARANCE AT
TRAILING EDGE (DOOR IN OPEN POSITION)
FIGURE 17B.A.DETAIL - ADJUST DOOR STOP POSITION
FIGURE 17B.B.DETAIL - LADDER PULL CLEARANCE AT
LEADING EDGE (DOOR IN CLOSED POSITION)
SINGLE SOFT CLOSE DAMPER
OPTION B - USING SINGLE SOFT CLOSE DAMPER.
STEP 17B.1. INSTALL HARDWARE
· INSTALL LADDER PULLS AND/OR OTHER HARDWARE ITEMS. BE SURE TO READ MANUFACTURER'S
INSTRUCTIONS INCLUDED WITH EACH HARDWARE ITEM TO PREVENT ANY MALFUNCTIONS.
· USE NON-PERMANENT BLUE LOCTITE ADHESIVE ON ALL FASTENERS ON HANDLES SO THEY DON’T LOOSEN
OVER TIME.
· WHEN DOOR IS IN CLOSED POSITION LADDER PULL SHOULD HAVE A 1 1/2" CLEARANCE FROM THE EDGE OF
STILE POCKET TO EDGE OF PULL, FIGURE 17B.B.
STEP 17B.1. ADJUST HARDWARE DOOR STOP
· ADJUST POSITION OF DOOR STOP, FIGURE 17B.A, SO WHEN DOOR IS IN FULLY OPEN POSITION, THERE IS A
GAP OF 1 1/2" BETWEEN EDGE OF PULL HANDLE AND VERTICAL JAMB AT TRAILING EDGE, FIGURE 17B.C.
· DOOR WILL OVERLAP VERTICAL JAMB BY 4 1/2" WHEN IN FULLY OPEN POSITION, FIGURE 17B.C.
· ONCE STOP IS IN CORRECT POSITION, TIGHTEN LOCK SCREW ON DOOR STOP, FIGURE 17B.A.
· PUSH UP AGAINST TRIGGER ARM TO VERIFY IT IS TIGHT AGAINST TRACK. IF NOT TIGHTEN LOCK SCREWS.
STILE
ADJUST STRIKE PLATE
UP OR DOWN TO ALIGN
WITH CENTERLINE OF
DOOR LATCH
ADJUSTABLE STRIKE
PLATE & SPACER
FIN
IS
H F
LO
OR
T
O C
EN
TE
RL
IN
E O
F D
OO
R S
TR
IK
E
L
C
F
I
N
I
S
H
F
L
O
O
R
L
C
LADDER PULL
V
A
L
A
N
C
E
S
I
D
E
O
F
R
O
O
M
18A 18B
LOCK
FIN
IS
H F
LO
OR
T
O C
EN
TE
RL
IN
E O
F D
OO
R L
AT
CH
GA
P B
EL
OW
D
OO
R
DON'T REMOVE SCREWS.
LOOSEN THEM JUST
ENOUGH TO SLIDE
ADJUSTABLE STRIKE PLATE.
!
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 18
Step 18ADJUST PRE-INSTALLED
STRIKE PLATE (WHEN SUPPLIED)(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
STEP 18. ADJUSTABLE STRIKE PLATE (IF USED)
IF A STANDARD MORTISE LOCK IS USED THEN AN ADJUSTABLE STRIKE PLATE WILL BE PRE-INSTALLED.
· DO NOT REMOVE SCREWS FROM STRIKE PLATE. JUST LOOSEN THEM ENOUGH TO ALLOW MOVEMENT OF
STRIKE PLATE.
STEP 18.1. ADJUST STRIKE PLATE TO LINE UP WITH MORTISE STRIKE IN DOOR
· MEASURE FROM FINISH FLOOR TO CENTERLINE OF MORTISE STRIKE ON DOOR.
· USE THIS DIMENSION TO LOCATE POSITION FOR THE CENTERLINE OF STRIKE PLATE, FIGURE 18B.
· LOOSEN SCREWS, JUST ENOUGH TO SLIDE CENTERLINE OF STRIKE PLATE TO ALIGN WITH CENTERLINE OF
MORTISE STRIKE, FIGURE 18A & 18B.
· THE ADJUSTABLE STRIKE PLATE IS DESIGNED BE ADJUSTED UP TO 7/8".
STILE
ADJUST STRIKE PLATE TO
ALIGN WITH CENTERLINE OF
DOOR LATCH
ADJUSTMENT SLOTS AT
EACH END OF CUTOUT IN
STILE POCKET
LOOSEN SCREWS JUST
ENOUGH TO SLIDE
ADJUSTABLE STRIKE PLATE
BACKER
FIN
IS
H F
LO
OR
TO
C
EN
TE
RLIN
E
OF
D
OO
R S
TR
IK
E
L
C
ADJUSTABLE STRIKE
PLATE & SPACER
STRIKE
PLATE
SPACER
STILE POCKET
#10-32
PFHMS-UC
#10-32 FULL
NYLOCK NUT
FIGURE 18A.DETAIL - ASSEMBLY OF ADJUST STRIKE PLATE
(TOP VIEW AT JAMB)
FIGURE 18B.DETAIL - ADJUST STRIKE PLATE
i
STILE
FIN
IS
H F
LO
OR
T
O C
EN
TE
RL
IN
E
OF
D
OO
R S
TR
IK
E LOCK
LADDER PULL
L
C
F
I
N
I
S
H
F
L
O
O
R
V
A
L
A
N
C
E
S
I
D
E
O
F
R
O
O
M
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 19
Step 19TEST DOOR LATCH AND
ADJUST STILE POCKET GASKETS(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
STEP 19.1. VERIFY DOOR WILL LATCH CLOSED
· GENTLY PUSH DOOR CLOSED, ALLOWING SOFT CLOSE DAMPER TO PULL DOOR LEAF INTO STILE
POCKET, FIGURE 19A
· IF DOOR LEAF DOES NOT FULLY CLOSE OR ENGAGE LATCH INTO STRIKE PLATE CONTINUE TO PUSH
DOOR LEAF UNTIL IT IS FULLY CLOSED.
· VERIFY THE DOOR WILL LATCH CLOSED. IF IT DOES NOT LATCH , RETURN TO STEP 18 AND MAKE
ADJUSTMENTS TO STRIKE PLATE.
STEP 19.2. MODIFY GASKETS IN STILE POCKET
· MODIFY GASKETS IN STILE POCKET IF THEY INTERFERE WITH DOOR LEAF CLOSING COMPLETELY.
· CREASE OR FLATTEN THE GASKETS BY USING A SMOOTH BLOCK OF WOOD OR THE BLUNT END OF A
PEN OR SHARPIE MARKER AND RUN IT ALONG GASKETS FROM TOP TO BOTTOM, FIGURE 19B & 19C.
BE CAREFUL TO NOT TEAR OR DISFIGURE GASKETS IN STILE POCKET.
FIGURE 19B.GASKETS IN STILE POCKET
STILE
VALANCE SIDE OF ROOM
FLATTEN EACH
GASKET
FIGURE 19C.FLATTENED OR CREASED
GASKETS
STILE
VALANCE SIDE OF ROOM
GASKETS
FIGURE 19A.DOOR LEAF AT STILE POCKET
i
RIGHT
END CAP
STILE
VALANCE
LEFT
END CAP
CARRIAGE TRACK
(2) END CAP
SCREWS
20A
BUBBLE LEVELS
(2) END CAP
SCREWS
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 20
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 20
Step 20INSTALL END CAPS & VALANCE
(VIEWED FROM VALANCE SIDE OPEN RIGHT DOOR)
INSTALL END CAPS AND VALANCE
· ALLOW APPROXIMATELY 1/2" CLEARANCE ABOVE THE CARRIAGE TRACK FOR THE VALANCE INSTALLATION.
· THE DIMENSION FROM TOP OF THE CARRIAGE TRACK LEG TO THE FINISHED FLOOR WILL BE THE SUM OF THE DOOR
LEAF HEIGHT + 3 3/4".
STEP 20.1. ATTACH END CAPS TO VALANCE
(2 HEX BITS SUPPLIED PER PALLET, IN KIT WITH HANGER BRACKET WRENCH)
· SLIDE END CAP BRACKETS INTO SLOTS ON END OF VALANCE AND GENTLY TAP IN PLACE WITH NON-MARRING
MALLET. ALIGN EDGE AGAINST FRONT OF VALANCE. TIGHTEN END CAP SCREWS ON BRACKETS AGAINST END CAP
USING HEX BIT, FIGURE 20A.
· REPEAT WITH OTHER END CAP.
· END CAP BRACKETS SHOULD BE TIGHT IN VALANCE CHANNELS.
· IF END CAP IS NOT TIGHT, INSERT SCREWS (4 EXTRAS SUPPLIED) INTO BRACKET AGAINST INSIDE FRONT OF
VALANCE AND USE HEX BIT TO TIGHTEN, FIGURE 20A & 20C.
STEP 20.2. INSTALL VALANCE
· CENTER VALANCE COVER IN FRONT OF CARRIAGE TRACK.
· VALANCE EXTENDS APPROXIMATELY 11/16" BEYOND EACH END OF TRACK.
· PUSH VALANCE STRAIGHT ONTO CARRIAGE TRACK, FIGURE 20B.
· USING A NON-MARRING RUBBER MALLET, GENTLY TAP THE VALANCE INTO PLACE.
FIGURE 20B.TAP VALANCE INTO PLACE
(LEFT HAND SHOWN)
FIGURE 20A.SLIDE END CAP INTO SLOTS
(LEFT HAND SHOWN)
SLOTS IN
VALANCE
END CAP
BRACKETS
EXTRA END
CAP SCREWS
FOR VALANCE
FIGURE 20C.END CAP INSTALLED(LEFT HAND SHOWN)
CARRIAGE
TRACK
END CAP
BRACKET IN
VALANCE
SLOTS
VALANCE
TANGS
EXTRA END
CAP SCREW
(IF NEEDED)
EXTRA END
CAP SCREW
(IF NEEDED)
VALANCE
! CAUTION· AFTER INSTALLING VALANCE - VISUALLY INSPECT VALANCE FOR STRAIGHTNESS
PLUMBNESS AND THAT VALANCE IS SECURED TO CARRIAGE TRACK.
· FAILURE TO PROPERLY SECURE VALANCE COULD RESULT IN IT FALLING OFF,
WHICH COULD RESULT IN BODILY INJURY OR DAMAGE TO PARTS.
TRAILING EDGE
OF DOOR
ADJUSTABLE SILL GUIDE --
BUMPER BEHIND BOTTOM
OF DOOR LEAF
O
U
T
S
I
D
E
O
F
R
O
O
M
COTTER PIN
DOOR LEAF
USE FLAT HEAD
SCREWDRIVER TO
ADJUST SILL GUIDE
WALL
ADJUSTMENT
SLOT
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 21
Step 21SILL GUIDE ADJUSTMENT
(WHEN USING SILL GUIDE ACTIVATED ACOUSTIC DOOR BOTTOM)(CLOSED DOOR SHOWN AT TRAILING EDGE)
FOR DOORS USING ADJUSTABLE SILL GUIDES, OTHERWISE SKIP THIS STEP.
STEP 21.1. ADJUSTABLE SILL GUIDE -- USED WITH DOOR BOTTOM TRACK WITH AN ACOUSTIC SEAL
· ADJUST GUIDE SO THAT WHEN DOOR IS IN FULLY CLOSED POSITION SEAL IS FIRMLY PRESSED AGAINST
FLOOR, WITH NO VISIBLE GAPS.
· TO ADJUST SEAL, INSERT FLAT HEAD SCREWDRIVER INTO ADJUSTMENT SLOT IN FACE OF BUMPER,
FIGURE 21A & 21B.
· ROTATE BUMPER, THEN SLIDE TOWARD TRAILING EDGE OF DOOR, FIGURE 21C, UNTIL BOTTOM SEAL IS
COMPLETELY COMPRESSED AND FLUSH WITH FINISH FLOOR, FIGURE 21D.
STEP 21.2. ADD LOCKING COTTER PIN
· ON TRAILING EDGE SIDE OF OF ADJUSTABLE SILL GUIDE, SLIDE COTTER PIN FLAT ONTO BASE BENEATH
ADJUSTABLE BUMPER. THIS WILL LOCK BUMPER IN PLACE TO MAINTAIN ADJUSTMENT, FIGURE 21E.
· IF BUMPER NEEDS TO BE ADJUSTED, REMOVE COTTER PIN, RETURN TO STEP 21.1, THEN REPLACE
COTTER PIN.
· THERE ARE FOUR POSITION SETTINGS ON BUMPER FOR ADJUSTABLE SILL GUIDE.
· MOVING BUMPER TOWARD TRAILING EDGE OF DOOR WILL MOVE SEAL INTO CONTACT WITH FLOOR.
ADJUSTMENT SLOT
TRAILING EDGE
OF DOOR LEAF
FINISH FLOOR
BOTTOM SEAL
RECESSED
ACOUSTIC SEAL
3/8"
GAP
FINISH
FLOOR
ADJUSTMENT SLOT
BOTTOM TRACK
COMPRESSED
ACOUSTIC SEAL
BOTTOM TRACK
WITH DROP DOWN
ACOUSTIC SEAL
TRAILING EDGE
OF DOOR LEAF
ACTIVATION
BEARING
ACTIVATION
BEARING
FIGURE 21A.USING FLAT HEAD SCREWDRIVER
ROTATE THE BUMPER
FIGURE 21C.SLIDE BUMPER SO BOTTOM SEAL IS
COMPLETELY COMPRESSED ANDFLUSH WITH FINISH FLOOR
FIGURE 21B.USING FLAT HEAD SCREWDRIVER ROTATE
THE BUMPER SO THAT IT WILL SLIDE
BUMPER
BUMPER
FIGURE 21E.LOCK BUMPER USING COTTER PIN
FINISH FLOOR
SLIDE COTTER PIN
FLAT UNDER BUMPER
FIGURE 21D.COMPRESSED BOTTOM SEAL
i
CU
T O
UT
DA
YL
IG
HT
O
PE
NIN
G
GL
AS
S D
IM
=
CU
TO
UT
M
IN
US
1
/4
"
GLASS DIM =
CUTOUT MINUS 1/4"
GL
AS
S D
IM
=
DA
YL
IG
HT
O
PE
NIN
G
PL
US
3
/4
"
GLASS DIM =
DAYLIGHT OPENING
PLUS 3/4"
CUT OUTDAYLIGHT OPENING
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 22
Step 22INSTALL GLASS INTO DOORS
(WHEN REQUIRED)
1/8" G
AP
FIGURE 22C.ALUMINUM DOOR
WITH 1/4" GLASS SHOWN
FIGURE 22D.FULL LITE WOOD DOORWITH 1/4" GLASS SHOWN
3/4"
(M
ay
Vary)
3/8" BITE
DAYLIGHT
OPENING
CU
TO
UT
1/8" G
AP
1/2"
SETTING
BLOCK
(NOT BY A.D.)
CUTOUT
OPENING
1/4" GLASS
FIGURE 22A.ALUMINUM DOOR
FIGURE 22B.FULL LITE WOOD DOOR
GLAZING
STOP
SETTING
BLOCK
(NOT BY A.D.)
GLAZING
STOP
1/4" GLASS
OPTION FOR ALUMINUM OR FULL LITE WOOD DOORS IF DOOR LEAF IS NOT
SHIPPED WITH GLASS INSTALLED.
· DOORS ARE USUALLY SHIPPED WITH GLASS PRE-INSTALLED.
· THESE STANDARD CALCULATIONS ARE USED TO DETERMINE GLASS DIMENSIONS FOR
YOUR DOOR OPENINGS.
· REFER TO AD SYSTEMS SHOP DRAWINGS FOR JOB SPECIFIC GLAZING DETAILS AND
DIMENSIONS.
ALUMINUM DOORS:
STEP 22.1. CALCULATING GLASS SIZE FOR ALUMINUM DOOR OPENING
· GLASS FOR ALUMINUM DOORS IS CALCULATED BY USING DAYLIGHT OPENING DIMENSIONS,
FIGURE 22A.
· TAKE DAYLIGHT OPENING DIMENSIONS (DLO) FROM ELEVATION DRAWINGS, ADD 3/4" (3/8"
EACH SIDE) TO WIDTH AND HEIGHT, FIGURE 22C.
· THESE DIMENSION WILL BE SIZE OF GLASS TO BE INSTALLED.
STEP 22.2. INSTALL GLASS IN ALUMINUM DOOR OPENING
NOTE: STANDARD GLAZING STOPS ARE PROVIDED WITH GASKETS, THEY MAY BE SHIPPED
LOOSE TO BE INSTALLED AND CUT TO SIZE ON SITE.
· INSTALL VERTICAL STOPS, THEN INSTALL HORIZONTAL STOPS, FIGURE 22C, INTO SLOT ON
EITHER OUTSIDE OR INSIDE OF DOOR OPENING.
· PLACE SETTING BLOCKS (NOT BY A.D.) AT BOTTOM OF DOOR OPENING ON WHICH TO REST
GLASS.
· PLACE BOTTOM OF GLASS ONTO SETTING BLOCKS, THEN TILT GLASS INTO OPENING.
· INSTALL VERTICAL STOPS, THEN INSTALL HORIZONTAL STOPS, INTO SLOT ON OTHER SIDE
OF DOOR OPENING.
WOOD DOORS:
STEP 22.3. CALCULATING GLASS SIZE FOR WOOD DOOR OPENING
· GLASS FOR WOOD DOORS IS CALCULATED BY USING CUTOUT DIMENSIONS, FIGURE 22B.
· TAKE CUTOUT DIMENSIONS FROM ELEVATION DRAWINGS, THEN DEDUCT 1/4" (1/8" EACH
SIDE) FROM WIDTH AND HEIGHT, FIGURE 22D.
· THESE DIMENSION WILL BE SIZE OF GLASS TO BE INSTALLED.
STEP 22.4. INSTALL GLASS IN WOOD DOOR OPENING
· ON EITHER OUTSIDE OR INSIDE OF DOOR OPENING, FIGURE 22D, INSTALL VERTICAL STOPS
AND THEN INSTALL HORIZONTAL STOPS. USE WOOD GLUE AND BRADS/PIN NAILS.
· PLACE SETTING BLOCKS (NOT BY A.D.) AT BOTTOM OF DOOR OPENING ON WHICH TO REST
THE GLASS.
· PLACE BOTTOM OF GLASS ONTO SETTING BLOCKS, THEN TILT GLASS INTO OPENING.
· ON OTHER SIDE OF DOOR OPENING, INSTALL VERTICAL STOPS AND THEN INSTALL
HORIZONTAL STOPS. USE WOOD GLUE AND BRADS/PIN NAILS.
i
ExamSlideᵀᴹ Single Door SystemSep2019 REV7 Page 23
Step 23FINAL OPERATION CHECK AND ADJUSTMENTS
ONCE COMPLETE, YOUR AD SYSTEMS DOOR SHOULDPROVIDE A LIFETIME OF TROUBLE FREE OPERATION.
For more information visit us atwww.specADsystems.com
AD SYSTEMS SLIDING DOORS CHECKLIST:CARRIAGE TRACK CLEAN.
DOOR ROLLS SMOOTHLY.
DOOR STOPS IN TRACK ADJUSTED TO CORRECTLY POSITION DOOR.
DOOR STOP SCREW(S) IN TRACK ARE TIGHT.
HANGER BOLTS ARE TIGHT. ADJUST USING HANGER BRACKET WRENCH.
ALL SOFT CLOSERS FUNCTIONING PROPERLY AND QUIETLY.
DOOR-TO-STILE POCKET IN VERTICAL ALIGNMENT PER DRAWINGS.DOOR HANDLES TIGHT.
WHEN DOOR IS CLOSED - CONCEALED MAGNETIC SEAL SHOULD BECOMPLETELY COMPRESSED AND FLUSH WITH FLOOR.
ARE THERE ANY SCRATCHES OR TRADE DAMAGE? IF SO, REPORT TOFOREMAN AND EMAIL AD SYSTEMS PROJECT MANAGER.
FINALLY, CHECK THAT ALL OF THE DOOR HARDWARE ITEMS ANDFUNCTIONS ARE ADJUSTED AND OPERATING CORRECTLY.