Post on 02-Jul-2018
wwwclearpackcom
End-to-end in end-of-line
02
Founded in 1991 Clearpack provides Best-in-Class Packaging machines for Primary Secondary and End of line packaging needs at optimal costs
To deliver excellent value to our customers we follow a lsquotwo-prongrsquo strategy
bull Distributing well-known packaging machines backed by our sales and support network
bull License manufacturing of End of Line machines in our joint venture manufacturing facility in China
Our packaging solutions serve the needs of a large array of multi-national regional and local companies in Food Beverage Personal care and Home care industries
We count companies like Unilever PampG JampJ Nestle Colgate Kraft Danone Coca-Cola Dole Foods Del Monte and many others in our customer list
We owe our success to our esteemed customers and our reliable partners both inspiring us to deliver lsquoCustomer Delightrsquo and not mere satisfaction Itrsquos an endeavour we take very seriously
Five dedicated product lines One world
1 Filling and related machines for bottles
2 Filling and packing machines for flexible laminates
3 End of Line packaging machines amp conveyors
4 Shrink packaging machines amp polyolefin shrink films
5 Turnkey packaging lines
End-of-Line partners of Clearpack
03
PRODUCT HANDLING amp END OF LINE PACKAGING
Well designed product handling systems are key to reliability of the overall solution and to maintain aesthetic appeal of products We pay special attention to this aspect to ensure solutions we provide address this necessity
Production lines demand high line efficiencies today The further downstream the machine greater the need for it to be highly efficient so that the value added upstream is not lost our end of line packaging machines are well engineered to meet this challenge
We have a complete range of machines for end of line automation ndash Case packers for RSC and Wrap around cases Case erectors and sealers Tray Packers Shrink wrappers Palletisers and conveyors
Finally we keep 3 important points in mind while proposing a SOLUTION
1 Keep the Solution SIMPLE
2 Keep the Solution FLEXIBLE
3 Keep the Solution SAFE amp RELIABLE
04 CASE ERECTOR
05 CASE SEALER
07 RSC CASE PACKER - MCP
08 RSC CASE PACKER - RCP
09 RSC CASE PACKER - MONOBLOCK
11 WRAP AROUND CASE PACKER-INVOPAC
12 HIGH SPEED SHRINK WRAPPER-INVOSPEED
13 CASE PALLETIZER
14 CONVEYORS
15 TURNKEY PACKAGING LINES
This communication introduces lsquoend-of-linersquo automation solutions in our portfolio These solutions can be used individually or jointly and are characterized by their high efficiency reliability ease of maintenance and competitive price
Browse through the next few pages to find the solution that befits your specific need
Get in touch with us at eolpltclearpackcom to find more details
04
CASE ERECTOR
MODEL 112 CASE ERECTOR
In Hot Melt or Tape
The Model 112 case erector is no light weight Itrsquos robust body and reliable case forming mechanism allows it to produce up to 15 CPM The 112 adopts the features of high speed case erectors into a compact and versatile unit ultimately providing you with a machine that meets the most demanding production requirements
MODEL PRO-FORMA 330 CASE ERECTOR
In Hot Melt or Tape
The Model 330 case erector is a heavy duty powerhouse as shown above Its continuous motion drive performs case forming and case sealing operations at speeds of 35 CPM Using PLC electronics to control the operations and document the performance of the machine this case erector is also operator friendly with touch screen controls
Precision Case Opening
Two bellows-style grippers hold the case firmly from below as the grippers on the cam-operated opening arm pull the case open The dual grippers over-open the outer flaps slightly to ensure smooth inner flap closing A case open sensor monitors proper case opening
Quick Size Adjustments
Our range of case erectors can run a variety of sizes equally well The machine can be quickly set up to run a variety of sizes using quick adjustment points and levers to ensure that you are up and running your production line within minutes
Square Sealed Cases
As the outer flaps are closed a steel tongue slides in the flap gap to prevent flap overlap Cases are squared by upper and lower motorized roller supported transfer belts as the tape is applied Cases that exit from this case erector are sealed squared and ready for case packing
FEATURES
middot Soft stop
middot Self -lubricating air cylinders
middot Elevated beacon fault light (Standard for 330)
middot Standard fault-detection features
middot Safety guarding
middot Extended blank magazine
Positive Case Feeding
Indexing system provides reliable accurate case feed The vacuum pull-down releases each case individually from the stack Once released the case is smoothly indexed to the opening station by the mechanical slide bar transfer Dual spring-loaded grippers are self adjusting to accommodate poor corrugated and uneven case stacks
05
CASE SEALERFEATURES
Low maintenance
middot Hot melt or tape system design (optional)
middot Stainless steel frame construction (optional)
middot Non-stop case feeding for reliable high speed sealing
middot No-crush compression rollers provide secure
adhesive sealing and square case
middot Automatic water eliminator keeps air lines dry
middot Contoured cast aluminum flap folders fold outer flaps
middot Rotating flap tucker folds trailing inner flap
middot Clear high visibility guards - electrically interlocked to stop the machine when opened
middot Independently adjustable leveling footpads
middot Quick changeover with rapid-adjust hand cranks
MODEL 136 CASE SEALER
For Hot Melt Adhesive and or Tape
The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes
MODEL 436 CASE SEALER
For Hot Melt Adhesive and or Tape
The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin
For Continuous Production
The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened
Consistent Square Cases
These folding units are proven in thousands of installations to fold case flaps squarely at the score line
Quick Size Adjustment
Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation
Quick Installation
With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line
06
RSC CASE PACKING SOLUTIONS
Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers
Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced
OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS
MCP series - Pick and Place Mechanical case packers
RCP series - Pick and Place Robotic case packers
Monoblock series - Pick and Place case packer with integrated case erector
07
RSC CASEPACKER - MCP
FEATURES
Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion
middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance
middot Quick and tool free change over
middot Compact dimension and simple to operate
middot PLC for logic control of the machine
middot Product infeed table with independent motor
middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure
middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow
middot Motorized Case infeed conveyor composed with low friction slat chain conveyor
middot Operators panel can be located as best suited for operational need and as suggested by the customer
RSC CASE PACKER - MCP
The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore
Suction Gripper Membrane Gripper Mechanical Gripper
RSC CASE PACKER-RCP
FEATURES
Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min
middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability
middot Quick and tool free change - over
middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)
middot Simple and clean design particularly suitable for food personal care and home care industry
RSC CASE PACKER - RCP
The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin
For stand-up pouches For boxes For bundles
08
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
02
Founded in 1991 Clearpack provides Best-in-Class Packaging machines for Primary Secondary and End of line packaging needs at optimal costs
To deliver excellent value to our customers we follow a lsquotwo-prongrsquo strategy
bull Distributing well-known packaging machines backed by our sales and support network
bull License manufacturing of End of Line machines in our joint venture manufacturing facility in China
Our packaging solutions serve the needs of a large array of multi-national regional and local companies in Food Beverage Personal care and Home care industries
We count companies like Unilever PampG JampJ Nestle Colgate Kraft Danone Coca-Cola Dole Foods Del Monte and many others in our customer list
We owe our success to our esteemed customers and our reliable partners both inspiring us to deliver lsquoCustomer Delightrsquo and not mere satisfaction Itrsquos an endeavour we take very seriously
Five dedicated product lines One world
1 Filling and related machines for bottles
2 Filling and packing machines for flexible laminates
3 End of Line packaging machines amp conveyors
4 Shrink packaging machines amp polyolefin shrink films
5 Turnkey packaging lines
End-of-Line partners of Clearpack
03
PRODUCT HANDLING amp END OF LINE PACKAGING
Well designed product handling systems are key to reliability of the overall solution and to maintain aesthetic appeal of products We pay special attention to this aspect to ensure solutions we provide address this necessity
Production lines demand high line efficiencies today The further downstream the machine greater the need for it to be highly efficient so that the value added upstream is not lost our end of line packaging machines are well engineered to meet this challenge
We have a complete range of machines for end of line automation ndash Case packers for RSC and Wrap around cases Case erectors and sealers Tray Packers Shrink wrappers Palletisers and conveyors
Finally we keep 3 important points in mind while proposing a SOLUTION
1 Keep the Solution SIMPLE
2 Keep the Solution FLEXIBLE
3 Keep the Solution SAFE amp RELIABLE
04 CASE ERECTOR
05 CASE SEALER
07 RSC CASE PACKER - MCP
08 RSC CASE PACKER - RCP
09 RSC CASE PACKER - MONOBLOCK
11 WRAP AROUND CASE PACKER-INVOPAC
12 HIGH SPEED SHRINK WRAPPER-INVOSPEED
13 CASE PALLETIZER
14 CONVEYORS
15 TURNKEY PACKAGING LINES
This communication introduces lsquoend-of-linersquo automation solutions in our portfolio These solutions can be used individually or jointly and are characterized by their high efficiency reliability ease of maintenance and competitive price
Browse through the next few pages to find the solution that befits your specific need
Get in touch with us at eolpltclearpackcom to find more details
04
CASE ERECTOR
MODEL 112 CASE ERECTOR
In Hot Melt or Tape
The Model 112 case erector is no light weight Itrsquos robust body and reliable case forming mechanism allows it to produce up to 15 CPM The 112 adopts the features of high speed case erectors into a compact and versatile unit ultimately providing you with a machine that meets the most demanding production requirements
MODEL PRO-FORMA 330 CASE ERECTOR
In Hot Melt or Tape
The Model 330 case erector is a heavy duty powerhouse as shown above Its continuous motion drive performs case forming and case sealing operations at speeds of 35 CPM Using PLC electronics to control the operations and document the performance of the machine this case erector is also operator friendly with touch screen controls
Precision Case Opening
Two bellows-style grippers hold the case firmly from below as the grippers on the cam-operated opening arm pull the case open The dual grippers over-open the outer flaps slightly to ensure smooth inner flap closing A case open sensor monitors proper case opening
Quick Size Adjustments
Our range of case erectors can run a variety of sizes equally well The machine can be quickly set up to run a variety of sizes using quick adjustment points and levers to ensure that you are up and running your production line within minutes
Square Sealed Cases
As the outer flaps are closed a steel tongue slides in the flap gap to prevent flap overlap Cases are squared by upper and lower motorized roller supported transfer belts as the tape is applied Cases that exit from this case erector are sealed squared and ready for case packing
FEATURES
middot Soft stop
middot Self -lubricating air cylinders
middot Elevated beacon fault light (Standard for 330)
middot Standard fault-detection features
middot Safety guarding
middot Extended blank magazine
Positive Case Feeding
Indexing system provides reliable accurate case feed The vacuum pull-down releases each case individually from the stack Once released the case is smoothly indexed to the opening station by the mechanical slide bar transfer Dual spring-loaded grippers are self adjusting to accommodate poor corrugated and uneven case stacks
05
CASE SEALERFEATURES
Low maintenance
middot Hot melt or tape system design (optional)
middot Stainless steel frame construction (optional)
middot Non-stop case feeding for reliable high speed sealing
middot No-crush compression rollers provide secure
adhesive sealing and square case
middot Automatic water eliminator keeps air lines dry
middot Contoured cast aluminum flap folders fold outer flaps
middot Rotating flap tucker folds trailing inner flap
middot Clear high visibility guards - electrically interlocked to stop the machine when opened
middot Independently adjustable leveling footpads
middot Quick changeover with rapid-adjust hand cranks
MODEL 136 CASE SEALER
For Hot Melt Adhesive and or Tape
The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes
MODEL 436 CASE SEALER
For Hot Melt Adhesive and or Tape
The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin
For Continuous Production
The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened
Consistent Square Cases
These folding units are proven in thousands of installations to fold case flaps squarely at the score line
Quick Size Adjustment
Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation
Quick Installation
With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line
06
RSC CASE PACKING SOLUTIONS
Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers
Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced
OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS
MCP series - Pick and Place Mechanical case packers
RCP series - Pick and Place Robotic case packers
Monoblock series - Pick and Place case packer with integrated case erector
07
RSC CASEPACKER - MCP
FEATURES
Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion
middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance
middot Quick and tool free change over
middot Compact dimension and simple to operate
middot PLC for logic control of the machine
middot Product infeed table with independent motor
middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure
middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow
middot Motorized Case infeed conveyor composed with low friction slat chain conveyor
middot Operators panel can be located as best suited for operational need and as suggested by the customer
RSC CASE PACKER - MCP
The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore
Suction Gripper Membrane Gripper Mechanical Gripper
RSC CASE PACKER-RCP
FEATURES
Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min
middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability
middot Quick and tool free change - over
middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)
middot Simple and clean design particularly suitable for food personal care and home care industry
RSC CASE PACKER - RCP
The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin
For stand-up pouches For boxes For bundles
08
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
03
PRODUCT HANDLING amp END OF LINE PACKAGING
Well designed product handling systems are key to reliability of the overall solution and to maintain aesthetic appeal of products We pay special attention to this aspect to ensure solutions we provide address this necessity
Production lines demand high line efficiencies today The further downstream the machine greater the need for it to be highly efficient so that the value added upstream is not lost our end of line packaging machines are well engineered to meet this challenge
We have a complete range of machines for end of line automation ndash Case packers for RSC and Wrap around cases Case erectors and sealers Tray Packers Shrink wrappers Palletisers and conveyors
Finally we keep 3 important points in mind while proposing a SOLUTION
1 Keep the Solution SIMPLE
2 Keep the Solution FLEXIBLE
3 Keep the Solution SAFE amp RELIABLE
04 CASE ERECTOR
05 CASE SEALER
07 RSC CASE PACKER - MCP
08 RSC CASE PACKER - RCP
09 RSC CASE PACKER - MONOBLOCK
11 WRAP AROUND CASE PACKER-INVOPAC
12 HIGH SPEED SHRINK WRAPPER-INVOSPEED
13 CASE PALLETIZER
14 CONVEYORS
15 TURNKEY PACKAGING LINES
This communication introduces lsquoend-of-linersquo automation solutions in our portfolio These solutions can be used individually or jointly and are characterized by their high efficiency reliability ease of maintenance and competitive price
Browse through the next few pages to find the solution that befits your specific need
Get in touch with us at eolpltclearpackcom to find more details
04
CASE ERECTOR
MODEL 112 CASE ERECTOR
In Hot Melt or Tape
The Model 112 case erector is no light weight Itrsquos robust body and reliable case forming mechanism allows it to produce up to 15 CPM The 112 adopts the features of high speed case erectors into a compact and versatile unit ultimately providing you with a machine that meets the most demanding production requirements
MODEL PRO-FORMA 330 CASE ERECTOR
In Hot Melt or Tape
The Model 330 case erector is a heavy duty powerhouse as shown above Its continuous motion drive performs case forming and case sealing operations at speeds of 35 CPM Using PLC electronics to control the operations and document the performance of the machine this case erector is also operator friendly with touch screen controls
Precision Case Opening
Two bellows-style grippers hold the case firmly from below as the grippers on the cam-operated opening arm pull the case open The dual grippers over-open the outer flaps slightly to ensure smooth inner flap closing A case open sensor monitors proper case opening
Quick Size Adjustments
Our range of case erectors can run a variety of sizes equally well The machine can be quickly set up to run a variety of sizes using quick adjustment points and levers to ensure that you are up and running your production line within minutes
Square Sealed Cases
As the outer flaps are closed a steel tongue slides in the flap gap to prevent flap overlap Cases are squared by upper and lower motorized roller supported transfer belts as the tape is applied Cases that exit from this case erector are sealed squared and ready for case packing
FEATURES
middot Soft stop
middot Self -lubricating air cylinders
middot Elevated beacon fault light (Standard for 330)
middot Standard fault-detection features
middot Safety guarding
middot Extended blank magazine
Positive Case Feeding
Indexing system provides reliable accurate case feed The vacuum pull-down releases each case individually from the stack Once released the case is smoothly indexed to the opening station by the mechanical slide bar transfer Dual spring-loaded grippers are self adjusting to accommodate poor corrugated and uneven case stacks
05
CASE SEALERFEATURES
Low maintenance
middot Hot melt or tape system design (optional)
middot Stainless steel frame construction (optional)
middot Non-stop case feeding for reliable high speed sealing
middot No-crush compression rollers provide secure
adhesive sealing and square case
middot Automatic water eliminator keeps air lines dry
middot Contoured cast aluminum flap folders fold outer flaps
middot Rotating flap tucker folds trailing inner flap
middot Clear high visibility guards - electrically interlocked to stop the machine when opened
middot Independently adjustable leveling footpads
middot Quick changeover with rapid-adjust hand cranks
MODEL 136 CASE SEALER
For Hot Melt Adhesive and or Tape
The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes
MODEL 436 CASE SEALER
For Hot Melt Adhesive and or Tape
The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin
For Continuous Production
The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened
Consistent Square Cases
These folding units are proven in thousands of installations to fold case flaps squarely at the score line
Quick Size Adjustment
Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation
Quick Installation
With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line
06
RSC CASE PACKING SOLUTIONS
Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers
Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced
OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS
MCP series - Pick and Place Mechanical case packers
RCP series - Pick and Place Robotic case packers
Monoblock series - Pick and Place case packer with integrated case erector
07
RSC CASEPACKER - MCP
FEATURES
Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion
middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance
middot Quick and tool free change over
middot Compact dimension and simple to operate
middot PLC for logic control of the machine
middot Product infeed table with independent motor
middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure
middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow
middot Motorized Case infeed conveyor composed with low friction slat chain conveyor
middot Operators panel can be located as best suited for operational need and as suggested by the customer
RSC CASE PACKER - MCP
The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore
Suction Gripper Membrane Gripper Mechanical Gripper
RSC CASE PACKER-RCP
FEATURES
Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min
middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability
middot Quick and tool free change - over
middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)
middot Simple and clean design particularly suitable for food personal care and home care industry
RSC CASE PACKER - RCP
The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin
For stand-up pouches For boxes For bundles
08
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
04
CASE ERECTOR
MODEL 112 CASE ERECTOR
In Hot Melt or Tape
The Model 112 case erector is no light weight Itrsquos robust body and reliable case forming mechanism allows it to produce up to 15 CPM The 112 adopts the features of high speed case erectors into a compact and versatile unit ultimately providing you with a machine that meets the most demanding production requirements
MODEL PRO-FORMA 330 CASE ERECTOR
In Hot Melt or Tape
The Model 330 case erector is a heavy duty powerhouse as shown above Its continuous motion drive performs case forming and case sealing operations at speeds of 35 CPM Using PLC electronics to control the operations and document the performance of the machine this case erector is also operator friendly with touch screen controls
Precision Case Opening
Two bellows-style grippers hold the case firmly from below as the grippers on the cam-operated opening arm pull the case open The dual grippers over-open the outer flaps slightly to ensure smooth inner flap closing A case open sensor monitors proper case opening
Quick Size Adjustments
Our range of case erectors can run a variety of sizes equally well The machine can be quickly set up to run a variety of sizes using quick adjustment points and levers to ensure that you are up and running your production line within minutes
Square Sealed Cases
As the outer flaps are closed a steel tongue slides in the flap gap to prevent flap overlap Cases are squared by upper and lower motorized roller supported transfer belts as the tape is applied Cases that exit from this case erector are sealed squared and ready for case packing
FEATURES
middot Soft stop
middot Self -lubricating air cylinders
middot Elevated beacon fault light (Standard for 330)
middot Standard fault-detection features
middot Safety guarding
middot Extended blank magazine
Positive Case Feeding
Indexing system provides reliable accurate case feed The vacuum pull-down releases each case individually from the stack Once released the case is smoothly indexed to the opening station by the mechanical slide bar transfer Dual spring-loaded grippers are self adjusting to accommodate poor corrugated and uneven case stacks
05
CASE SEALERFEATURES
Low maintenance
middot Hot melt or tape system design (optional)
middot Stainless steel frame construction (optional)
middot Non-stop case feeding for reliable high speed sealing
middot No-crush compression rollers provide secure
adhesive sealing and square case
middot Automatic water eliminator keeps air lines dry
middot Contoured cast aluminum flap folders fold outer flaps
middot Rotating flap tucker folds trailing inner flap
middot Clear high visibility guards - electrically interlocked to stop the machine when opened
middot Independently adjustable leveling footpads
middot Quick changeover with rapid-adjust hand cranks
MODEL 136 CASE SEALER
For Hot Melt Adhesive and or Tape
The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes
MODEL 436 CASE SEALER
For Hot Melt Adhesive and or Tape
The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin
For Continuous Production
The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened
Consistent Square Cases
These folding units are proven in thousands of installations to fold case flaps squarely at the score line
Quick Size Adjustment
Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation
Quick Installation
With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line
06
RSC CASE PACKING SOLUTIONS
Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers
Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced
OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS
MCP series - Pick and Place Mechanical case packers
RCP series - Pick and Place Robotic case packers
Monoblock series - Pick and Place case packer with integrated case erector
07
RSC CASEPACKER - MCP
FEATURES
Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion
middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance
middot Quick and tool free change over
middot Compact dimension and simple to operate
middot PLC for logic control of the machine
middot Product infeed table with independent motor
middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure
middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow
middot Motorized Case infeed conveyor composed with low friction slat chain conveyor
middot Operators panel can be located as best suited for operational need and as suggested by the customer
RSC CASE PACKER - MCP
The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore
Suction Gripper Membrane Gripper Mechanical Gripper
RSC CASE PACKER-RCP
FEATURES
Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min
middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability
middot Quick and tool free change - over
middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)
middot Simple and clean design particularly suitable for food personal care and home care industry
RSC CASE PACKER - RCP
The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin
For stand-up pouches For boxes For bundles
08
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
05
CASE SEALERFEATURES
Low maintenance
middot Hot melt or tape system design (optional)
middot Stainless steel frame construction (optional)
middot Non-stop case feeding for reliable high speed sealing
middot No-crush compression rollers provide secure
adhesive sealing and square case
middot Automatic water eliminator keeps air lines dry
middot Contoured cast aluminum flap folders fold outer flaps
middot Rotating flap tucker folds trailing inner flap
middot Clear high visibility guards - electrically interlocked to stop the machine when opened
middot Independently adjustable leveling footpads
middot Quick changeover with rapid-adjust hand cranks
MODEL 136 CASE SEALER
For Hot Melt Adhesive and or Tape
The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes
MODEL 436 CASE SEALER
For Hot Melt Adhesive and or Tape
The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin
For Continuous Production
The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened
Consistent Square Cases
These folding units are proven in thousands of installations to fold case flaps squarely at the score line
Quick Size Adjustment
Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation
Quick Installation
With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line
06
RSC CASE PACKING SOLUTIONS
Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers
Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced
OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS
MCP series - Pick and Place Mechanical case packers
RCP series - Pick and Place Robotic case packers
Monoblock series - Pick and Place case packer with integrated case erector
07
RSC CASEPACKER - MCP
FEATURES
Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion
middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance
middot Quick and tool free change over
middot Compact dimension and simple to operate
middot PLC for logic control of the machine
middot Product infeed table with independent motor
middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure
middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow
middot Motorized Case infeed conveyor composed with low friction slat chain conveyor
middot Operators panel can be located as best suited for operational need and as suggested by the customer
RSC CASE PACKER - MCP
The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore
Suction Gripper Membrane Gripper Mechanical Gripper
RSC CASE PACKER-RCP
FEATURES
Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min
middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability
middot Quick and tool free change - over
middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)
middot Simple and clean design particularly suitable for food personal care and home care industry
RSC CASE PACKER - RCP
The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin
For stand-up pouches For boxes For bundles
08
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
06
RSC CASE PACKING SOLUTIONS
Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers
Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced
OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS
MCP series - Pick and Place Mechanical case packers
RCP series - Pick and Place Robotic case packers
Monoblock series - Pick and Place case packer with integrated case erector
07
RSC CASEPACKER - MCP
FEATURES
Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion
middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance
middot Quick and tool free change over
middot Compact dimension and simple to operate
middot PLC for logic control of the machine
middot Product infeed table with independent motor
middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure
middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow
middot Motorized Case infeed conveyor composed with low friction slat chain conveyor
middot Operators panel can be located as best suited for operational need and as suggested by the customer
RSC CASE PACKER - MCP
The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore
Suction Gripper Membrane Gripper Mechanical Gripper
RSC CASE PACKER-RCP
FEATURES
Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min
middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability
middot Quick and tool free change - over
middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)
middot Simple and clean design particularly suitable for food personal care and home care industry
RSC CASE PACKER - RCP
The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin
For stand-up pouches For boxes For bundles
08
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
07
RSC CASEPACKER - MCP
FEATURES
Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion
middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance
middot Quick and tool free change over
middot Compact dimension and simple to operate
middot PLC for logic control of the machine
middot Product infeed table with independent motor
middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure
middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow
middot Motorized Case infeed conveyor composed with low friction slat chain conveyor
middot Operators panel can be located as best suited for operational need and as suggested by the customer
RSC CASE PACKER - MCP
The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore
Suction Gripper Membrane Gripper Mechanical Gripper
RSC CASE PACKER-RCP
FEATURES
Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min
middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability
middot Quick and tool free change - over
middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)
middot Simple and clean design particularly suitable for food personal care and home care industry
RSC CASE PACKER - RCP
The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin
For stand-up pouches For boxes For bundles
08
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
RSC CASE PACKER-RCP
FEATURES
Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min
middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability
middot Quick and tool free change - over
middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)
middot Simple and clean design particularly suitable for food personal care and home care industry
RSC CASE PACKER - RCP
The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin
For stand-up pouches For boxes For bundles
08
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
09
RSC CASE PACKER ndash MONOBLOCK
MONOBLOCK CASE PACKERS
A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models
Race track infeed and pick up heads for pouches For boxes
For flexible packs
Case opening
FEATURES
Compact case packing solution
Case packer with integrated case erector with bottom flap sealing
Case erecting section with mechanically driven positive unfolding system and case squaring device
Excellent accessibility and visibility of moving parts for better cleaning and maintenance
Quick and tool free change-over
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS
Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs
10
Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
11
WRAP AROUND CASE PACKER - INVOPAC
WRAP AROUND CASE PACKER - INVOPAC
INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed
A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices
FEATURES
bull Compact Size
bull Fast and easy change over
bull Suitable for full wrap around cases Tray or Shelf ready packages
bull Suitable for variety of products and pack styles
bull Ideal for multiple layers packing with or without layer pad
Grouping station
Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together
Servo down stacker
After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process
Folding amp gluing station
In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section
Size change
The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
12
HIGH SPEED SHRINK WRAPPER - INVOSPEED
FEATURES
bull Continuous motion single roll shrink wrapper
bull Upto 100 cyclesmin servo technology
bull Available in Film only Pad+Film or Tray+Film configuration
bull Low maintenance costs
bull No Changeover parts needed
SHRINK WRAPPER - INVOSPEED
The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost
Film cutting amp feeding section
Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack
Shrink Film Applicator
Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel
Product Spacing and Synchronizing
The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area
Gentle product handling
With suitable product infeed system shaped bottles can also be handled gently
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
13
CASE PALLETIZER
FEATURES
middot Optimum solution based on your speed requirement and the number of formats that need to be handled
middot Complete safety of the system
middot Standard International Brands of components
middot Full Integration with e with upstream amp downstream equipment
middot Simple and user friendly controls
middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc
PALLETIZER
Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
14
CONVEYORS
Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors
We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide
Single lane conveyor Multiple lane conveyor
side transfer module De-grouper Pressureless combiner
FEATURES
middot Low maintenance
middot Bottle conveyors with standard Stainless
steel frame construction
middot SEW motors as standard unless otherwise
specified
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
15
TURNKEY PACKAGING LINES
Understanding Project specifications
Line layout design
Electrical and Mechanical integration
Equipment supply
From concept to commissioning
We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply
Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers
Factory Acceptance tests
Installation and commissioning
Training and Documentation
Complete Project management and execution
Line representation in 3D of a turnkey line
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India
Clearpack Singapore Pte Ltd
134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom
PhilippinesThailandVietnam
Saudi Arabia
China
UAE
MalaysiaSingapore -HOIndonesia
India