Post on 15-Oct-2014
ELIMINATION OF MUDA, MURI & MURA
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MUDAMuda is a traditional Japanese term for an activity that is wasteful and doesn't add value or is unproductive or un-useful in practice or others.
It is also a key concept in the Toyota Production System (TPS) .
Waste reduction is an effective way to increase profitability.
Seven Forms of Waste
MUDA = WASTE
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7 Forms of WasteThe 7 form of waste is “TIMWOOD”
T = Transportation
I = Inventory
W = Waiting
M = Motion
O = Over production
O = Over Processing
D = Defect
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ELIMINATION OF MUDA
The following steps should be implemented to create the ideal lean manufacturing system:
Design a simple manufacturing system
Recognize that there is always room for improvement
Continuously improve
Measure
ELIMINATION OF MUDA = JUST IN TIME FLOW METHOD
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RESULTProfit increases.
Maximize the productivity.
Minimize the lead time.
Minimize the storage overhead
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MURAMura is traditional general Japanese term for unevenness, irregularity or inconsistency in physical matter.
MURA = UNEVENNESS
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ELIMINATION OF MURAJust In Time systems which are based on little or no inventory.
by supplying the production process with the right part, at the right time, in the right amount.
first-in, first out component flow.
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RESULTmaximize productivity .
Produce quality products
minimizing storage overhead.
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MURIMuri is a Japanese term for overburden, unreasonableness or absurdity, which has become popularized in the West by its use as a key concept in the Toyota Production System.
MURI = OVERBURDEN
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ELIMINATION OF MURI
It can be avoided through standardized work.
Every process and function must be reduced to its simplest elements for examination and later recombination.
Process must then be standardized to achieve the standard condition.
Taking simple work elements and combining them, one-by-one into standardized work sequences.
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RESULTHeightened employee morale.
Produce quality goods.
Productivity increases.
Reduced costs of rework.
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THANK U!!!