Post on 15-Aug-2018
Dust Collection Service Package
Camfil Ireland
Capabilities Brochure
Dust Collection Service Package
Camfil Ireland is part of the Camfil Group. The Camfil
Group is a world leader in the development and
production of air filters and clean air solutions. Camfil
is also one of the largest global air filtration specialists
in the world with 23 production units and R&D centres
in the Americas, Europe, South East Asia and the Asia-
Pacific region.
As well as being a world leader in the supply and
manufacture of air filters, Camfil are also a leading
manufacturer and supplier of Dust Collectors and Dust
Collector accessories.
Camfil Ireland have a dedicated Air Pollution Control
(APC) department to help service all the needs of our
customers in regards to Dust Collection. Camfil Ireland
get involved from the design to the commissioning
and beyond for the dust collection system .
With a manufacturing and sales office in Dublin and
further sales offices in Cork and Belfast, Camfil have a
nationwide network that is able to respond to
customer queries efficiently and effectively.
ABOUT CAMFIL IRELAND
Camfil—For all your Dust Collection needs
From design consultation to commissioning and
beyond Camfil work with Companies from “cradle to
grave” for all their Dust Collection requirements.
This brochure outlines the services that Camfil offer
from the design consultation of Dust Collection
projects all the way through to the Installation,
servicing and maintenance of the Dust Collector.
Not only do Camfil Ireland offer maintenance and
service packages for the Camfil Gold Series Dust
Collector Units but we also offer service and
maintenance packages for NON-CAMFIL DUST
COLLECTORS.
Camfil Ireland have a thorough knowledge of Dust
collector applications for many different Industries.
Working with Dust Collector applications for
Pharmaceutical, Food and Beverage, Manufacturing
and laser cutting, Camfil have the knowledge to help
your dust collector maintain and improve its
performance.
Camfil products can often improve the performance
of a Non–Camfil Dust collector. Through our
innovative product design and development, Camfil
products can often fit seamlessly into Non Camfil
Dust Collectors, improving the performance
immediately.
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DESIGN CONSULTATION
As part of Camfils Dust Collection service we offer
Dust Collection system design consultation. In this
consultation we work closely with different
consultant engineers in helping to design the most
optimised Dust Collection solution for your premises.
Through this design consultation Camfil go through a
thorough process to make sure that the Dust
Collection system specified will achieve the targets
set out by the customer.
1) Building/area Survey
In order to understand the full needs of the
customer, Camfil need to understand the problems
that are occurring. A member of the Camfil APC (air
pollution control) team will visit our customer
premises and speak to them about the problems that
they may be having.
2) Dust Analysis
In every dust collection system it is important to
know what type of dust/fumes are being extracted
from the premises. This is important in order to
establish the type of Dust Collection Unit is needed
as well as what safety precautions are needed.
As part of the Camfil worldwide group, Camfil Ireland
have the disposal of top of the range testing facilities
in order to better understand what is needed from
your Dust Collection Unit.
3) System Specification
After understanding the needs of the customer and
the requirements needed to help resolve the problems
that are occurring, Camfil can then work closely with
either the customer or the consultant engineers in
specifying the type of Dust collection unit that is
needed to fulfil the tasks that have been set by the
client.
With the dust analysis done Camfil can recommend
the type of safety equipment needed to ensure that
the system is fully compliant with safety regulations to
ensure that employees health and safety is protected
to the required levels.
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SERVICE AND MAINTENANCE SERVICE AND MAINTENANCE
CAMFIL GOLD SERIES UNITS
After the design has been approved customers can then
proceed to the next stage of purchasing the Gold Series
Dust Collector.
At Camfil we do not see this as our job as being
complete. At Camfil we offer a complete turnkey
package in which we can install and commission your
Dust Collection Unit.
Install and Commission
Camfils site service team is fully trained to ensure that
your new Gold Series Dust Collector is installed and
commissioned to the standard that has long been
associated with Camfils installation team.
Our team works closely with Mechanical Contractors to
ensure that your new Dust Collector works as efficiently
and as effectively as the guarantee that Camfil Gold
Series Dust Collectors come with.
When the Dust Collector is installed and ready to start
extracting dust and fumes from your factory, Camfil
Ireland will then commission the equipment with your
factory ready to feel the effects of a cleaner and
healthier working environment.
SERVICE AND MAINTENACE AGREEMENT
Camfil offer a range of different service and
maintenance packages. Depending on our customer
requirements we offer a range of different services and
checks to help make sure the Dust Collector solution is
optimized.
Camfil Service and Maintenance Agreement has
different options including the following:
1) Preventative maintenance
This includes up to four scheduled visits per year to
check that the Dust Collector is working to its optimal
level. Different levels of preventative maintenance can
be covered for different customer needs.
2) Emergency call out service
This is a nationwide emergency call out facility. If a fault
is noted in your system you can avail of a emergency
call out facility to ensure that your system is fixed and
up and running in as quick a time as possible. This is to
help ensure that loss of productivity is minimized.
3) Filter Change outs
Filter change outs are scheduled for as often as
required by both the customer and the Dust Collector.
Often with the Gold Series Dust Collector this is once
per year but this is variable depending on Dust levels/
makeup.
4) General Maintenance
At the back of this brochure lists a 58 point check list
which is done for all our basic Service and Maintenance
agreement. These Checks are done on every scheduled
visit.
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SERVICE AND MAINTENANCE
Non-Camfil Gold Series Units
As well as being able to service and maintain our own
Dust Collector Units, Camfil site service staff also have
vast experience working on “Non-Camfil Gold Series”
Dust Collection Units.
SYSTEM SURVEY AND UPGRADES
When working with Non-Camfil Dust collectors the first
thing Camfil have to do is to take a full survey of the
system in question. In doing this, Camfil will look at the
overall system and evaluate how efficiently the system
is working.
Often during these system surveys Camfil can often
recommend systems upgrades in order to help your
current dust collector be come more efficient and ef-
fective.
Camfil offer many different accessories that can
upgrade your current system.
Total Cost of ownership (TCO) Analysis
Through the use of Camfils low energy Hemi-Pleat
Cartridge Filters, Non-Camfil Dust Collection Units have
been able to reduce their Total Cost of Ownership.
In regards to the Total Cost of Ownership Camfil take
into account the full cost of the cartridges in the Dust
Collection system. This analysis takes into account:
1) The energy consumption
2) The Cost of Consumables (filter cartridges etc)
3) Maintenance and disposal Costs (Labor,
Downtime and Disposal Costs)
Maintenance offering
As part of our Maintenance package we offer the same
maintenance package as for the Gold Series, which
includes:
Preventative Maintenance
Emergency call out service
Filter Change outs
General Maintenance
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ACCESSORIES
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At Camfil Ireland we have many accessories that can
be added to your Gold Series Dust Collector package
or can be retro-fitted onto other Non-Camfil to
upgrade existing Dust Collectors.
These accessories include but are not limited to:
1) Explosion Vents
Prevent and safeguard your factory from potentially
harmful Dust Collector explosions. In Dust Collection
systems there is often a real threat of explosions as
the mixture of different dust particles can often be
highly dangerous. Camfil Dust Collectors are
engineered to help protect employee safety while still
maintaining its high performance levels.
2) Camfil Controller
The automatic filter controller is designed to manage
the dust collector as well as the entire installation.
The controller will operate accessories and communi-
cate with remote systems, receiving start signal and
supplying alarms if required.
The Camfil Standard Control System is intended to be
used in clean areas and areas where fume and
non-explosive dry dust is present. An Ex version is
also available.
3) Smart Solenoid Controller
The cost-saving Smart Solenoid STR Controller is for
applications where dust collector filters are
pulse-cleaned based on timed intervals. The timer
controls that regulate pulsing are embedded within
the solenoids, eliminating the need to wire a
remote timer board to the solenoid tray. "On" and
"off" cycles are easily adjusted through dials
integrated into the solenoid tray. Factory settings
are 150 milliseconds "on" time with a 30-second
"off" cycle between pulses. The device is provided
with multiple solenoid valves which vary from two
to six.
4) Premium Efficient Fan Motors
Camfil have our own range of Premium efficient fan
motors. Used to help reduce energy costs in a Dust
Collector Unit these can be often used as upgrades
for non-Camfil dust collectors.
CAMFIL GOLD SERIES PRODUCT OVERVIEW
Modular Design for Flexibility
Heavy duty construction
Gold Cone HemiPleat filters
Component configurations are
virtually unlimited
Pharmaceutical and Hazardous dust
application
Bag in Bag out (BIBO) safe change
containment system
Independently surrogate tested for
containment purposes
Self contained system for 589 to
1,178 CMH applications
Fully assembled and prewired unit
includes fan, controls, motor starter,
filters and cleaning system
Three-stage filtration
For Welding fumes, grinding dusts
412 CMH at capture hood
Heavy duty fume arm is free of
obstruction in side
Smoke and dust collector for CNC
laser and plasma cutters
Fully assembled and prewired unit—
just plug it in!
Fan Rated 1,473 CMH at 2.4kpa
High performance filtration with
Multiple media options
State-of-the-art pleat spacing
Size for nearly all Industrial Dust
Collector brands
Lower pressure Drop
Enhanced cleaning for more efficient
operation
Excellent Energy Performance
Improves performance of existing
dust collector
Greater Media Utilisation
More efficient cleaning and lower
pressure drop
Handles difficult dust applications
Exceptionally rugged, long lasting
Washable media may be reused in
many application
Gold Series Collectors GS Camtain Collectors GSM4 Mini System
HemiPleat Filters GSP Packed System Zephyr III Portables
Gold Cone NoOval Durapleat
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1. Solenoids
2. Diaphragm Valves
3. Controller settings and operation
4. Electrical Setting
5. Air Pressure setting
6. Filter Regulator Cleanout
7. Air line Leakage
8. Differential Pressure Numeric
9. Compressed air Connections
10. Pulse pipe alignment
1. Abrasion Issue
2. Hardware and seam welds
3. All silicon seals on housing
4. Door Gasket
5. View filters for abrasion or manufacturing issue
6. Look at retrofit filter possibilities
7. Sprinkler system leaks
8. EXplosion-vent seals and perforations
9. Blower amp draw
10. Inspect blower operation for vibration
11. Grease Bearings on Blower
12. Check drive belts
13. Magnahelic gauge reading on after filter side
14. Inspect door latch bracketry and hardware
Inlet connections and cleanliness
1. Dust Accumulation
2. Leakage
3. Cleaning
General Maintenance Package
1. Hopper Cleaning
2. View ports
4. Airlock Service
A. Bearing lubrication
B. Drive sprocket and chain lube
C. Belt drive check and alignment
D. Wiper leakage possibilities and replacement
E. Electrical Connections
F. Operation
G. Hardware
4. Butterfly Valve
A. Solenoids
B. Airlines
C. Electrical connections
D. Leakage
E. Hardware
5. Slide Gate
A. Operation
B. Leakage
C. Hardware
6. Drum cover kit
A. Flex hose
B. Hose Clamps
C. Drum lid clamp
7. Support hardware
8. Platform attachment hardware and bracketry
Level Indicator.
A. Air connections.
B. Electrical Connections.
The Camfil Ireland maintenance package includes both Camfil Gold
Series Dust Collectors as well as the maintenance of other NON
FARR Dust Collectors.
These Maintenance packages are tailored for each customers
needs and come with a range of different options and extras as
outlined in this brochure.
Maintenance schedule parts are to be entered at the selling
date of the contract with the shipping dates to be entered
accordingly for delivery before the service date.
There are a number of different maintenance packages
available with all details outlined in the service contract and
agreed with the sales technician.
CLEANING SYSTEM
BIN– VENT HOUSING
HOPPER AND SUPPORT MODULE
WWW.CAMFIL.IE
INFEED DUCT
Camfil Ireland - info@camfil.ie
Dublin 01-8484977
Cork 021-4978775
Belfast 028 90229600
This is a indicative list of checks that is done to the majority of
Dust collectors. In most cases other checks and upgrades can be
performed depending on the customer requirements.