Post on 21-Apr-2015
Ground Support Catalogue
DYWIDAG-SYSTEMS INTERNATIONAL
www.dsigroundsupport.com
Mining & Tunneling Division
Table of Contents Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
DYWIDAG-SYSTEMS INTERNATIONAL
DYWIDAG-SYSTEMS INTERNATIONAL
Section 1 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Friction StabilizersNominal sizes 33mm, 39mm and 46mm
Technical Data
Dimensions
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Installation AccessoriesFriction Stabilizers
Standard Driver Tool - for stopers/jacklegs
Plate Washers
Female Driver Tool - for stopers/jacklegs
Threaded Driver Tool - for mechanized bolters
Female Threaded Driver Tool - for mechanized bolters
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Undersize Holes
Drive Times
Installation Quality GuidelinesFriction Stabilizers
Type of Ground
Scaling
Strength and Yield Capacity of Bolt
Proper Grade Plates
Hole Condition
Hole Length
Oversize Holes
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Bit Selection
Perpendicular Installation
Installation Driver Tools
Education
Monitoring
Installation Quality Guidelines continued
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Omega BoltsNominal capacity 8.75 ton & 11 ton
Dimensions
Technical Data
Section 2 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Cable Bolts (Plain & Bulb)0.5", 0.6" and 0.7"
Plain Cable Bolt
Bulbed Cable Bolt
Dimensions
Physical Properties
Construction Details
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Installation AccessoriesCable Bolts
End Holding Device - conventional style
End Holding Device - fi sh hook style
0.5", 0.6" & 0.7" Machined Cable Grip - to fasten plates
0.6" & 0.7" Cast Domed Cable Grip - to fasten plates
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Installation AccessoriesCable Bolts
Passive Spinnable Cable Bolt - for resin installation
Grout and Breather Tubing
0.6" & 0.7" Dogbone Cable Coupler
0.6" Cable Safety End Cap Grip
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Cable Bolt0.6" or 0.7" Passive and Tensionable
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CBJ-1 Cable Bolt Tensioning JackFor installation of bearing plates
Specifi cations
Parts
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Cable Tensioner Mark2For tensioning cables and installing plates
Specifi cations
Operation
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The Wedge Anchorage of the Cable Bolt
Section 3 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Dywidag Threadbar (Black & Galvanized)
#6 (19mm) through #14 (44mm)
Dimensions
Technical Data
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Threadbar Hardware (Black & Galvanized)
Threadbar Spinners & Nutrunners
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Fillet on Forged Head Rebar
Shelf Life of Resin
Storage
Temperature and Set Time
Installation Quality GuidelinesRebar and Dywidag Threadbar Bolts
Type of Ground
Scaling
Strength and Yield Capacity of Bolt
Condition of Rebar Threads
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Resin Size, Bolt Size and Hole Size
Hole Condition
Hole Length
Oversize Holes
Undersized Holes
Installation Quality Guidelines continued
Resin Usage
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Spinning of the Bolt
Underspinning
No Spinning
Overspinning
Tensioning with Fast/Slow Set Resins
Installation Quality Guidelines continued
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Proper Grade Plates
Perpendicular Installation
Hardened Steel Washers
Rock Bolt Dollies
Gloves
Odour
Education
Monitoring
Packaging
Installation Quality Guidelines continued
Section 4 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Mechanical Rock Bolts (Forged Head & Threaded)
Nominal 5/8" and 3/4" sizes
T-Dome (15/16" Square)
Threaded Both End (TBE)
Technical Data
Forged Head (11/8" Square)
Dimensions
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Installation AccessoriesMechanical rock bolts
Nuts
Expansion Shells
Hardened Round Washers
Spherical Seat (Compensation) Washers
Installation Tools - for stopers/jacklegs
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Extension Bolt (7/8" High Tensile)
2 part with coupler
Dimensions
Technical Data
Hardware
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Stelpipe Bolts (Groutable Rockbolts)
Nominal 3/4" and 1" sizes
Dimensions
Roll Threading
Technical Data
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Installation AccessoriesStelpipe rock bolts
Nuts
Expansion Shells
Hardened Round Washers
Spherical Seat (Compensation) Washers
Installation Tools - for stopers/jacklegs
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Condition of Threads
Fillet on Forged Head
Hole Length
Hole Condition
Installation Quality GuidelinesMechanical Rockbolts
Type of Ground
Scaling
Strength and Yield Capacity of Bolt
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Oversize Holes
Undersized Holes
Friction Flair Expansion Shells
Resin Anchors
Expansion Shell Plastic Sleeve
Set Up of Expansion Shell
Installation Quality Guidelines continued
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Proper Torquing of Bolts
Installation Quality Guidelines continued
DSI - Mining’s T-Dome forged
Rock Bolt Dollies
As TBE bolts turn at both ends during torquing, they generally apply more tension for the same amount of applied torque due to the reduced resistance to friction. However, as a generality: 5/8” rock bolts should be torqued to approx. 150 ft-lbs, 3/4” rock bolts should be torqued to approx. 200 ft-lbs
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Education
Packaging
Installation Quality Guidelines continued
Overtorquing
Undertorquing
Monitoring
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Matching Bolt and Shell Threads
Support Nuts
TBE Bolt Nuts
Notching of TBE bolt threads
Proper Grade Plates
Hardened Steel Washers
Wooden Washers
Perpendicular Installation
Installation Quality Guidelines continued
Section 5 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Rebar Rockbolts (Forged Head & Threaded)
#5 (15M), #6 (20M), #7 (22M) and #8 (25M)
Forged Head Rebar
Threaded Rebar
Dimensions
Technical Data - Forged Head
Technical Data - Threaded
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Installation AccessoriesRebar Rock Bolts
NutsDomenutsPlain Nuts Pin Nuts
Hardened Round Washers
Spherical Seat (Compensation) Washers
Installation Tools - for stopers/jacklegsForged Head Rebar Driver Threaded Rebar Nutrunners
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Tension Jack/Pull Test Kit30 ton capacity
General Information
Section 6 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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DCP BoltDouble Corrosion Protection by Grouting
Installation
Technical Data
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Installation Important:
Pre-loading Note:
Load testing (if required) Warning:
Post-grouting
DCP BoltTypical Installation Procedure
Description
Components
Bolt Handling
Drilling
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Important:
Warning:
Typical Installation Procedure continued
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Self Drilling Bolt32mm hollow-core bar
Installation
Section 7 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Threaded Fibreglass Bolts (Solid & Groutable)
Nominal 3/4" (20 mm) & 1" (25 mm)
Technical Data
Dimensions
Section 8 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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SanJuan EZ TRUSSASTM F432 gr6
Installation
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Trusses and Slings
Bar Sling
Cable Truss
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Cable Truss Tensionerfor 0.6” cable truss coupler
Section 9 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Uses
AdvantagesAccuracy
Speed
Permanence
Safety
Vibration
Description
Installation Procedures
Performance Data
Minova’s Lokset Resin CartridgesPolyester resin anchoring system
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Gel Time and Temperature working strengths are reached at 5 times the gel time
Viscosity
Storage
Shelf Life
Packaging
Lokset Resin Cartridges continued
Resin Usage Chart
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Uses
Advantages
Description
Instructions for Use
Physical PropertiesCharacteristics
Compressive strength
Anchorage Values (typical)
Shelf Life
Packaging
Cement CartridgesNon-shrink cementitious anchor grout
Cartridge Usage
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Uses
Advantages
Description
Application InstructionsAnchor bolt hole preparations
Mixing
Application
Clean-up
Physical PropertiesCompressive strength—ASTM C-109
Tensile Strength—ASTM C-307
Chemical Resistance
Pot Life
Shelf Life
Storage
Packaging & Yield
21-30 AnchortitePolyester anchoring grout
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Safety
Disposal
Fire
Special Precautions
Polyester anchoring grout continued
Anchortite - Slow & Fast Set
Anchor Pull-Out Strength (typical)
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Uses
AdvantagesTough
Simple Mixing
Excellent Adhesion
Non-Flammable
Description
Instructions for Use
Shelf Life
Packaging
Tekfl ex (Screen Replacement)
Flexible, high strength, membrane strata support
Comparison of Tekfl ex, Shotcrete and Mesh
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Uses
AdvantagesFast
Simple Mixing
High Yield Low Cost Safety
Description
Instructions For Use
Performance Data
Set Time and Temperature
Productivity
Shelf Life
Packaging
TekfoamPumpable foamed cement for cavity fi lling
Section 10 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Mesh
Chainlink Mesh (Frost Fencing)
Welded Wire Mesh
Expanded Metal Mesh
Gabion Mesh
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Formed Mesh
Mesh RetainersFor construction of soil retaining walls
Mesh ChannelsFor construction of shotcrete barricades and fi ll fences
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Straps (Mats)
Rockbolt Strap
W-Strap (Mat)
Expanded Metal Mesh Strap
Welded Wire Mesh Strap
Custom sizes and/or galvanizing available on request
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Bearing Plates (washers)
Domed Plate - use with anchornuts, cable grips or spherical seat washers
Flat Plate - for general use
Friction Bolt Plate - for use with friction stabilizers
Embossed Plate (Donut plate)
Push-on-Plate - for installing screen/mesh
T-Dome Plate - for use with T-Dome Rockbolts
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Advantages
Where to Use
Installation
Materials
Shotcrete (Spider) Plate (Black & Galvanized)
Description
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Butterfl y Plate
Packaging
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Longwall RecoveryPolyester or SUPRGRID™
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Star Platesfor general use (may require spherical seat washer)
Star Plate Specifi cations
Figure 1 STAR PLATE STAR PLATE
STAR PLATE Figure 2 STAR PLATE
* 150X150X8mm Domed PlateFigure 2: Plates under heavy load.
Figure 1: Typical Load vs. Displacement characteristics of STAR PLATE used with wire mesh compared with two conventional domed plates tested on a fl at surface of medium strength bed of 25-30Mpa compressive strength.
* 150X150X10mm Domed Plate * 150X5mm Star Plate
Section 11 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Eyebolts
Welded Return Eyebolt
Butt Welded Eyebolt
Forged Slusher Eyebolt
Forged Oval Eyebolt
Cable Eyebolt
Rebar Eyebolt
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Scaling Bars
Hexagonal Solid Aluminum
Hexagonal Solid Steel
Square Steel Tube (swaged)
Square Aluminum Tube (swaged)
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Utility Hangers
Bullhorn - square timber support
Pipehanger (J-Bolt) - for 3/16" chain
S-Hook Hanger
Sill Nut (Eye Nut)
J- Nut
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Keyhole Brackets
Notes
Section 12 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Tools & Hardware
Miners Wrench Holder
Miners Wrenches
MUCK SCOOP (PELICAN PICK)
Raise Rascals (Folding Degree Rules)
Raise Ladders
Section 13 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Lattice Girders and Steel Arches3 bar type
Dimensions
Section 14 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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VK Grout Plugs
VK Grout Plugs – Type “A”
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VK Grout Plugs
VK Grout Plugs – Type “B”
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Margo Type Plugs
Margo Plugs - to seal drill holes
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Drill Hole Safety Plug
Section 15 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
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Drilling Fluids
Section 16 Section
Friction Stabilizers & Expandable Bolts 1
Cable Bolts 2
Dywidag Threadbar 3
Mechanical Rockbolts, Extension Bolts, Stelpipe Bolts 4
Rebar Rock Bolts 5
Specialty Bolts 6
Fibreglass Bolts 7
Trusses & Slings 8
Resins and Cement Cartridges 9
Mesh, Straps, & Plate Washers 10
Eyebolts, Scaling Bars, & Utility Hangers 11
Tools & Hardware 12
Lattice Girders 13
High Performance Grouts & Application Equipment 14
Drilling Fluids 15
Miscellaneous 16
DSI - Thiessen Mining Division
1638 Alberta Ave.Saskatoon SK S7K 1R6Phone: (306) 244-6244Fax: (306) 931-3481
DSI - Thiessen Mining Division
5492 275TH St.Langley BC V4W 3X7Phone: (604) 857-1500Fax: (604) 857-1580
DSI Ground Support
560 Notre Dame Ave.Sudbury ON P3C 5L2Phone : (705) 674-5844Fax: (705) 674-5867
DSI - Stewart
154 14TH Ave.Rouyn-Noranda PQ J9X 2J5Phone: (819) 762-0901Fax: (819) 797-1367
DSI Ground Support
3900W 700SSalt Lake City UT 84104Phone : (801) 973-7169Fax: (801) 973-7172
DSI Ground Support
214 Railroad St.Winber PA 15963Phone: (814) 467-7030Fax: (814) 467-7031
DSI Mining Products
25 Pacific HighwayBennetts Green NSW 2290PO BOX 370 CharlestownPhone : +61 2 4948 9099Fax: +61 2 4948 9956
DSI Mining Products
PO BOX 6059Homestead 1412Elandsfontein GautengSouth AfricaPhone: +27-11-878-6000Fax: +27-11-878-6811
DSI - Gonar
PO BOX 8102 6881902 Munich GermanyDywidagstrasse 1Phone : +49 89 9267 0Fax: +49 89 9267 120