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DISOMAT ® Opus
System Manual
BV-H2310GB
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Service
Quality and reliability form the basis for Schenck’s corporate philosophy all over the world. That’s why we offer you an extensive service strategy starting with our stringent quality control through assembly andcommissioning right down to all-round support. We’re always there for you.
Free Helpdesk (Monday through Friday from at least 8 o’clock to 5 p.m. CET)
Service specialists are available to you in every department during our normal office hours for analyingproblems and malfunctions.
Heavy Industry
Building materials, mining, foundry,steel and cement
T +49 61 51 - 32 31 38F +49 61 51 - 32 32 70heavy@schenckprocess.com
Vibrating & ScreeningTechnology
T +49 61 51 - 32 35 25F +49 61 51 - 32 30 96vibrating@schenckprocess.com
Light Industry
Chemistry, plastics, foodstuffs and pharmaceuticals
T +49 61 51 - 32 25 71
F +49 61 51 - 32 26 68light@schenckprocess.com
Transport Automation
All industries with logistics processes and trains
T +49 61 51 - 32 24 48F +49 61 51 - 32 13 69transport@schenckprocess.com
Spare Parts & Components
T +49 61 51 - 32 17 58F +49 61 51 - 32 36 32
spares@schenckprocess.comcomponents@schenckprocess.com
Individual phone consulting (fee required)(Monday through Friday from at least 8 o’clock to 5 p.m. CET)
Do you want one of our service specialists to give you phone support in commissioning your system or on-linediagnosis / system optimisation? We’re there for you. Schedule an appointment with us whenever you need it.
Free 24 h Customer Service Hotline
24h Emergency-Hotline: +49 172 – 650 17 00
+49 171 – 225 11 95
Transport Automation andStatic Weighing Equipment
Heavy Industry, Light Industryexcluding Static WeighingEquipment
Copyright 2006Schenck Process GmbHPallaswiesenstraße 100, 64293 Darmstadt, Germanywww.schenckprocess.com
All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission bySchenck Process GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
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Contents
1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Housing dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Connection of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Load cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.1 Preparing the load cell plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Digital inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Impulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5 Note for connecting the serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6 Installing the legal-for-trade memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Bus coupling modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Profibus VPB 020 coupling module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Fieldbus monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164.3 VCB 020 device net coupling module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Instructions for operating the . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 Serial connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 DISOMAT Opus / Satus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3 Parametrization and calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.4 Function Variant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.5 Loading language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6 Backup and Restore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.7 Loading flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.8 Product Service Internet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.9 Reading out the legal-for-trade memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.10 Editing language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.11 Control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 Calibration / signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DISOMAT Opus System Manual BV-H2310GB / 0628 I 1© SCHENCK PROCESS
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I 2 BV-H2310GB / 0628 System Manual DISOMAT Opus© SCHENCK PROCESS
- Reserved for user’s notes -
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The Manual
This manual describes the DISOMAT® Opus weighing indicator, designated asDISOMAT or the system below.
It explains: – How it works
– The connection diagrams
– The accessories
– for the VKG 20700 and VKG 20701 system version.
This manual is valid from firmware version VWW 20700-01
You can find additional information (such as other details on the fieldbuscouplings) in the following manuals for the DISOMAT system.
The DISOMAT® Opus Operation Manual BV-H 2313
Data communication DISOMAT®, Bplus, DISOMAT® Opus, Disobox®BV-H 2316
1 Safety notes
Using for the Intended Purpose
The measuring system with its connected mechanical components is onlyintended for weighing and control applications directly associated with them. Anyuse beyond this is deemed as not as originally intended.
Sources of danger The measuring system does not generate any hazards during the weighingprocess if the system is properly installed and put into service.
Using the measuring system might be dangerous if the system takes on controlfunctions or when the material weighed is transported. Potential sources of danger would then be add-on equipment that the material weighed is transported in or metered through. In such cases, the measuring system may cause residualhazards if untrained staff uses or operates it incorrectly.
This measuring system may be a component of a more complex system. The
system operator bears the full responsibility for operating safety.
Safety notes
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Labelling residual hazards
This symbol indicates hazards that could cause personal injury or even death inextreme cases.
This symbol indicates hazards that could cause property damage to the measuringsystem or other system components.
PersonnelOnly trained technical staff may prepare, assemble, start up, operate, service or maintain the measuring system.
Everyone doing work on the measuring system should read the safety instructionsand be aware of and follow the parts of the service manual applicable to them.
The operator should use the service manual to instruct the operating personnel tocomply with all regulations and instructions.
Changing parameters
Parameters dictate how the measuring system functions. Only persons familiar with the system’s function should change the parameters (such as persons trainedby SCHENCK). Incorrect parameter settings may be dangerous to persons or cause property damage with control systems connected to the system. They mayalso greatly disturb the weighing process.
Password:Parameters are protected by password from being changed without authorization.The measuring system operator should use the password in a responsible fashion.
Acknowledging fault indications
Fault indications may only be acknowledged after the cause of the fault has beenrectified.
Before acknowledging a fault, please ensure that connected peripheral units arefunctioning properly. Especially connected control systems should be in a defined
and safe state.
Safety notes
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Service and maintenance
Please read all of the warning signs on the scale.
Please shut off the measuring system before working on the mechanical
equipment or peripheral units (particularly control systems). Take appropriateaction to ensure that the measuring system cannot be inadvertently restarted.
Electrical systems may only be worked on when they are dead (pull the plug).
Moisture and humidity
All parts of the scale (particularly the electrical components) have to be protectedfrom moisture and humidity when the casing is open (for instance, during serviceand maintenance work). Otherwise, please observe the protection class of thecasings.
Design modifications
If you make design modifications on the measuring system or add componentsthat SCHENCK does not supply, SCHENCK shall not accept any liability or warranty. This especially applies to modifications that may have an impact onoperational safety.
Replacing parts
Only use original SCHENCK spare parts if parts have to be replaced duringrepairs. If other spare parts are used, the warranty shall be rendered invalid.
Safety notes
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2 Housing dimensions
The DISOMAT Opus is a complete weighing indicator for a variety of applications.
The VKG 20700 / 20710 stainless steel protection class IP65 casing is designedfor table installation. It can also be mounted on the wall after rotating the lid(downward cable outlet).
Figure 1 shows the system dimensions
Figure 2 shows the drilling pattern for wall mounting. The required mountinghardware is included in the system.
Housing dimensions
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Fig.: 1
Fig. 2:
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Figure 3 shows the position of the connecting terminals.
Housing dimensions
DISOMAT Opus System Manual BV-H2310GB / 0628 5© SCHENCK PROCESS
Fig. 3: The dimensions of the VEG 20700 top-hat rail machine
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3 Connection of the equipment
Figure 4 shows the situation of the connecting terminals
1: Voltage supply (mains voltage)
2: Serial interface S1 (RS 232)
3: Serial interface S2 (RS 232)
4: Serial interface S3 (RS 485)
5: Nanmur input/pulse output6: Digital outputs
7: Digital inputs
8: Analog output
9: Load cell connection
10: Network connection (Ethernet)
11: USB cable
12: Extension connectors for field bus modules
Note:
Some of the interfaces are not equipped in some system designs.
Connection of the equipment
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Fig. 4
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Screened lines (load cell connection, the serial interfaces are stripped in thesystem and strain relieved on the rail with the attached clamps).
Connection of the equipment
DISOMAT Opus System Manual BV-H2310GB / 0628 7© SCHENCK PROCESS
Fig. 5:
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System block:
1 PWRST (green): The supply voltage is applied2 Idle: (yellow)
Display of system loadLonger ON period = less load
3 Fault (red): Error message
5 Sys-CL (yellow): System clock, flashes in normal operation
4, 6 Diag (green/red): No function
Network block:
1 Link (green): Ethernet has connection
2 DX (yellow): Full duplex
3 100 (red): 100 M baud (otherwise 10 M baud)
Connection of the equipment
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Fig. 6:
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3.1 Load cells
Connection of the equipment 3.1 Load cells
DISOMAT Opus System Manual BV-H2310GB / 0628 9© SCHENCK PROCESS
Fig. 7: Schenck RT-weighing cell connection
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If the scale design provides the ground connection for a load cell body, it is notnecessary to connect it via PAS.
It is not necessary to contact the cable screen on terminal 50 of theinterconnecting control with load cells where the shield of the connecting channelis connected to the load cell body (such as Schenck VBB).
In this case, the shield is contacted via the load cell body and PAS or earth.
Please refer to the manufacturer’s documentation for details on connecting moreload cells.
3.1.1 Preparing the load cell plugThe memory chip for adjusting and calibrating data has to be mounted beforeconnecting the load cell cable.
– The chip is enclosed in the delivery.
– Connection 1 of the chip is removed (refer to the Figure; the flat side is on top).
– It is connected on pins 2 and 3 of the plug as shown (refer to the Figure; the
flat side is on top)
– The parameters are write-protected with a jumper between pins 1 and 3.
3.1 Load cells Connection of the equipment
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Fig. 8
Fig. 9
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3.2 Digital inputs
3.3 Impulse output
Connection of the equipment 3.3 Impulse output
DISOMAT Opus System Manual BV-H2310GB / 0628 11© SCHENCK PROCESS
Fig. 10: Impulse output connection diagram
Fig. 11: Inputs connection diagram
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3.4 Relay outputs
3.5 Note for connecting the serial interfaceS3 (RS485)
Contacts 1-3 and 2-4 are jumpered for operation as a RS485-2 wire interface. Anadditional 120 Ohm bus termination resistor should be mounted for the last busdevices.
If the interface is operated in the 4-wire mode, the terminal resistor comes onto thereception side (PIN 3-4).
3.5 Note for connecting the serial interface Connection of the equipment
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Fig.12 : Relay outputs connection diagram
Fig. 13: Connection diagram S3 as RS485-2
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3.6 Installing the legal-for-trade memory
Please do the following for subsequent installation of a legal-for-trade memory:
Attach the module on the XES plug. The module’s plug points to the plugs of
the mainboard (refer to the photo).
It makes sense to safeguard the module with some hot glue.
If a fieldbus card is used simultaneously with the legal-for-trade memory, the
LEDs on the bus card will push the memory board aside a little. This is safe.
Connection of the equipment 3.6 Installing the legal-for-trade memory
DISOMAT Opus System Manual BV-H2310GB / 0628 13© SCHENCK PROCESS
Fig. 14:
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4 Bus coupling modules
The VPB 020, VCB 020 and VSS 021 bus coupling modules are fastened to theCPU board with 3 screws each (component side upwards). It is electricallyconnected via the ribbon cable. All of the parts needed for subsequent mountingare attached to the coupling module.
4.1 Profibus VPB 020 coupling module
This module can be attached to the main DISOMAT board to provide an interfaceto the PROFIBUS-DP. This module is designed and certified as per DIN 19245 or Part 2 of EN 50170 and has automatic baudrate identification to 12 Mbit/s (12
Mbaud).
The circuit board has two connections for connecting the bus. You can use boththe XP3 plug (clamps) and the XP1 (HD-9 pole) in the DISOMAT.
Please remember that the first and last unit on the PROFIBUS-DP system have tohave a bus termination. You can do this by setting jumpers W150, W151 andW152 to 1-2.
Caution: All jumpers have to be in the same position.
Pin assignment
XP1 XP3
Pin No. Pin No.38561
12345
RxD/TxD-P*RxD/TxD-N**DGNDVPscreen***
* : = -P = B
** : N = A*** : The screen should not be placed on the plug, but on thecable clamp.
The HI20 LEDs indicate proper bus operation (transmitting and receiving)
4.1 Profibus VPB 020 coupling module Bus coupling modules
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Caution!W100 has to be in position 2-3 to operate with the DISOMAT.
Note:
If the last slave that is actively terminated is removed from the bus, this may causethe entire bus to malfunction. This fault occurs particularly often when usingalternating scales. This problem can be prevented by using a separate active bustermination such as the one offered by Siemens under order number 6ES7972-0DA00-0AA0. You can also purchase the bus termination from SchenckProcess under material number V014298.B01.
External wiring
Instructions for setting up external wiring and preventing
malfunctions can be found in the Profibus
Guideline of the Profibus User Organization (PNO),
order number 2.111.
Please refer to the BV-H 2316 DISOMAT®, Bplus, DISOMAT Opus, DISOBOX,Data Communication for more details on the Profibus, particularly for setting uptransmitted data.
Projecting aids (drawings, rules)
Part 3 of the Profibus standard DIN 19245 defines a system master data file whilethe matching Profibus planning file (.gsd) is available on storage medium. You canalso download it via Internet from the Schenck Process product page under http://www.schenckprocess.com under Products/Services and Downloads.
Bus coupling modules 4.1 Profibus VPB 020 coupling module
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Fig. 15: Position of connections and jumpers VPB 020
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4.2 Fieldbus monitoring
Fieldbus monitoring (Profibus DP)
Since output contacts are set and feed unit drives can be triggered via the fieldbusinterface, any breakdown in communication has to be identified and thecorresponding outputs have to be put into the safe state. Monitoring is active whenthe set timeout time 0 and a fieldbus card is connected.
If communication to a fieldbus master breaks down, any charging in process isstopped after the time-out time and a fault is indicated. After resumingcommunication, the fault indication is automatically cleared.
4.3 VCB 020 device net coupling module
This module can be attached to DISOMATs to interface it to the DeviceNet.
The VCB 020 card has two bus connecting plugs. Both XC1 and XC3 plugs can beused in DISOMAT®.
Pin No..
1
2
3
4
5
0V
CAN-
Shielding (please put it on the cable inlet and not on the
XC plug)
CAN+
+24V
The bus address is set via software.
Please remember that the first and last unit on the CAN bus have to have a bus
termination. Set the jumper W160 to 1-2.
W100 has to be on pos 2-3 to operate on the DISOMAT.
You can find more details on Devicenet (particularly on setting up the datatransmitted) in the manual DISOMAT®, Bplus, DISOMAT Opus, DISOBOX, DataCommunication BV-H 2316.
4.3 VCB 020 device net coupling module Bus coupling modules
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Bus coupling modules 4.3 VCB 020 device net coupling module
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Fig. 16: Position of connectors and
jumpers VCB 020
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5 Instructions for operating the
DISOPLAN DISOBOXThe DISOPLAN PC program is available for conveniently configuring andparametering the DISOMAT family scales
The instruments that can be interfaced now are:
– DISOMAT Opus
– DISOMAT Satus
– DISOBOX
Acceptable operating systems are:
WINDOWS XP WINDOWS 2000
You can do the following with DISOPLAN:
Assign subscriber addresses to the serial bus
Configure interfaced instruments
Display group and channel weights and their status (only with DISOBOX )
Edit the language files and load into DISOMAT
Read out the entire system configuration (back-up) and store in the PC
Load stored data into a DISOMAT (restore) for fast substitute system set-up.
NOTE:
Access to the DISOPLAN functions is administered via license levels. They rangefrom the standard operator to the instrument developer. This is the reason whysome of the functions shown in this manual may not be visible or accessible inother installations.
DISOPLAN installation is self-explanatory.
4.3 VCB 020 device net coupling module Instructions for operating the
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5.1 Serial connection
DISOMAT Satus has an explicit diagnosis interface to connect DISOPLAN. The
PC is connected via a zero modem cable.
Der Anschluss der DISOBOX verwendet Schnittstelle S1 im Gerät. Ameinfachsten wird das Schenck-Kabel V052410.B01 verwendet. Alternativ kannauch ein Kabel nach den Plänen im Systemhanbdbuch BV-H 2251 angefertigtwerden. Sofern die Schnittstelle S1 nicht von anderen Geräten belegt ist, ist der Anschluss von DISOPLAN jederzeit möglich. Ist die Schnittstelle anderweitigbelegt, z.B. durch eine Zweitanzeige, muss die DISOBOX aus- und eingeschaltetwerden. Der Start des Einrichtbetriebs mit DISOPLAN ist innerhalb der erstenMinute nach dem Einschalten möglich. Nach dem Beendigen von DISOPLAN wirddas Gerät erneut aus- und eingeschaltet und nimmt nach einer Minute dennormalen Betrieb auf.
The same mechanism is also available with DISOMAT Opus. You can activatesetting-up mode at any time in the 5C Start DISOPLAN menu item.
All systems can also be configured via Ethernet (the VET 020 option card has tobe installed on DISOBOX). This allows access to the system at any time, but theconfiguration of the PC used has to allow access to the system’s network address.
The following figure shows the start screen of DISOPLAN:
Then select the interface used via the Settings/ Interface menu item:
Instructions for operating the 5.1 Serial connection
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The interface parameters are fixed and DISOPLAN sets them correctly.
You can also configure a TCP interface for the appropriate instruments (seeabove). Select the Fixed Address option. The IP address has to be set locally onthe instrument or the instrument default address has to be used (refer to theparticular System Manual).
Then open the interface via the ‘Communication’ menu item.
5.1 Serial connection Instructions for operating the
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If you select ‘Serial Connection’, you can assign bus addresses (MODBUS) for interfaced instruments with the serial number on the outside of the instrument.
Then the Scan Bus button is used to search the interface for connectedinstruments The following figure shows an example where a DISOBOX was foundon the bus.
Other detected instrument models are shown in the window with other symbols.
You either click the symbol twice to configure an instrument or it branches to theappropriate instrument via Show Selection.
Instructions for operating the 5.1 Serial connection
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5.2 DISOMAT Opus / Satus
You come to the following overview fields when you start configuring a DISOMAT
Opus Satus from the DISOPLAN start screen. From there you can directly call upthe most important functions:
5.2 DISOMAT Opus / Satus Instructions for operating the
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Abb. 17:
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5.3 Parametrization and calibration
You can use the settings symbol to get to instrument configuration. When you load
the data, it shows the internal menu tree of DISOMAT as shown.
It offers all instrument parameters and functions in a transparent fashion for editingand executing. Since all of the functions have been explained in the BV-H2313Operating Manual, we shall not go into them in detail here.
Instructions for operating the 5.3 Parametrization and calibration
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Fig. 18:
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5.4 Function Variant
You can use this menu item to activate and parameter predefined configurations
for the DISOMAT. Please refer to the BV-H2313 Operating Manual for details.
5.5 Loading language
You can load a predefined language file into DISOMAT under language.
You can load it into the instrument after selecting the file (generally db_texte.lng)and selecting a language (Spanish in this example).. Then activate this languageunder National Settings / Language Loaded.
5.5 Loading language Instructions for operating the
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Abb. 19:
Fig. 20:
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5.6 Backup and Restore
The items in the Data Security menu are only available at the present if it has
serial coupling to DISOMAT.They are:
– Data security: reading out the program and data from DISOBOX into a back-up
file
– Data restoration: restoring data from the back-up file into the instrument
5.7 Loading flash
Loading a new software version. Loading is registered in the instrument (logfile)
5.8 Product Service Internet
The code issued under Information / Product Service Internet enables you todownload current information on DISOBOX such as software updates or the latestmanuals.
5.9 Reading out the legal-for-trade memory
You can read out the internal legal-for-trade memory of DISOMAT in the Actions /Read Legal-for-trade Memory menu item..
Instructions for operating the 5.9 Reading out the legal-for-trade memory
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You can use ‘Information’ to call up data on the oldest / most recent memory inputand its assignment. Then you can read the data into a new file or attach it to anexisting file. We recommend attaching files especially with greater amounts of datasince reading out a full legal-for trade memory can take several hours.
The data are filed in a text file and they can be opened with data processingprograms or also be imported into Excel.
5.10 Editing language
You can not only load prepared language files into DISOMAT as described above.You can also change them and create new languages (under the Actions / Edit Language menu item).
5.11 Control unit
You can start a window in the Actions / Control Unit item that shows the entiredisplay of DISOMAT. This allows you to operate the instrument via the built-inkeyboard. This function is especially useful when DISOPLAN is operated viamodem or network and the instrument is not in view.
5.11 Control unit Instructions for operating the
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6 Calibration / signs
The legal-for-trade parameters and the results of adjustment are stored in thescale connector that is called a dongle. The benefit is the fact that it does not haveto be adjusted again after exchanging or changing the DISOMAT. Manipulating thedongle causes a loss of adjustment.
Please do the following for parametring and adjustment:
1. Switch the mains voltage off
2. Open the system and the dongle casing by unhinging on the side with ascrew driver
3. Remove the wire jumper between clips 1 and 3 of the attaching plug(refer to the photograph)
4. Do calibration as described in the service manual.5. The relevant data are write proteted when a wire jumper is set between
clips 1 and 3.
6. Clip the dongle’s plastic casing components together.
7. If it is calibrated, tape the calibration lead over the casing seam.
8. The instrument casing is not locked9. A stamping plate is placed on the outside of the casing - preferably on the
front side above the keyboard - that has the following data:
- Min
- Max
- e- The accuracy class of the scale (III or IIII)- Its licence number D06-09-xx
- CEyy where yy is the last two digits of the year it was built (for instance,CE06 was built in 2006)
- The easist way to make the plate is with Schenck’s DISOFORM softwareand the figure below shows a sample print-out.
Calibration / signs 5.11 Control unit
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Fig. 22:
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10. If the stamping plate is not made of material that is destroyed when removed,it has to be protected by an adhesive stamp.
11. Also mount the EC calibration symbol (the green M).
5.11 Control unit Calibration / signs
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Fig. 23
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7 Technical Data
Display LCD 1 line 20 c haracters. Character height 12 mm , bac kl ight
Keyboard 21 flexible membrane keys 6 keys
Supply voltage Typ VKG 85-250 VAC (-15/+10%), 50-60Hz, max. 10 VA
Supply voltage Typ VEG 18 - 36 VDC
Housing Stainles s steel, 1.4301, deep drawn, IP 65 ( NEMA XX )
Temperature range Service temperature: -30 to +60 °C ( legal for trade: -10 to +40C ); storage temperature: -40 to
+80 °C
Measuring channels 1
Load cell supply voltage 5 VAC
Sensitivity 0.6 ìV/d
Input signal 0 – 15mV
Unit kg, g, t, lb, N, kN
Number of increments Legal-for-trade: max. 6000d
Multi-range scale: 3 x 3000d
Multi-divisional scale: 3 x 3000d
Resolution unlimited in non-legal-for-trade mode
Taring Up to 100% of full scale
Zero setting function Max. 20% settable; automatic zero tracking 0.5d/sec ( selectable ) auto-zeroing selectable)
Load cell impedance Min. 47 Ù ( corresponding to 8 x 380 Ù L/C, or > 20 RT load cells / 4000 Ù )
Date/time Real-time clock (RTC), min. 7 days backup
Housing Stainless steel 1.4301; protected to IP 65, desk-top or wall-mount
Binary inputs 4 x optocoupler s, 18 - 36 VDC, typ. 5 mA
2 x NAMUR, max. 5V
Binary outputs 4 x Relais, 230 VAC, 60W max.
1 x optocouplers, 18 - 36VDC, max. 50 mA
Analog output 1 x 0(4) – 20mA, 12 Bit, max. impedance 500
Serial interfaces Interfaces for printer, EDP or secondary display
Interface 1
RS 232, fixed
Interface 2:
RS 232 fixed
Interface 3:
RS 485 2/4-wire
Max. baud rate: 19,200
Secondary displayprotocols
DTADDP 8861
DDP 8850
EDP protocols Siemens 3964R
S5 (RK512)
Schenck DDP8672 standard protocol
Schenck DDP8785 poll protocol
Ethernet interface 10/100Mbaud, on board
USB interface On board
Fieldbus protocols
(optional)
Profibus DP-V0 Device Net
MODBUS
Further Options PC-Keyboard (USB)
Legal-for-trade memory
Technical Data 5.11 Control unit
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8 Spare partsName Type Material No.
Basic units
DISOMAT Opus Maxi, stainless steel instrument with a flexible membrane keyboard,
21 keys
VKG 20700 V040000.B01
DISOMAT Opus Mini, stainless steel instrument with a flexible membrane keyboard,
9 keys
VKG 20710 V040001.B01
DISOMAT Opus top-hat rail machine without a keyboard VEG 20700 V040002.B01
Options
Connection PROFIBUS VPB 020 V040030.B01
Connection DeviceNet VCB 020 V 40031.B01
Accessories
Displaced PC keyboard (USB), German VTT28001 V040045.B01
Displaced PC keyboard (USB), English VTT28002 V040045.B02
Legal-for trade memory VMM 20490 V029352.B01
Spare Parts
Mainboard incl. CPU V040011.B01
Display V023489.B01
Keyboard VTT 700 for DISOMAT , 21 keys V040040.B01
Keyboard VTT 700 for DISOMAT , 9 keys V040041.B01
5.11 Control unit Spare parts
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