Post on 04-Nov-2020
C u - n n e c t E x o t h e r m i c W e l d i n g
P r o d u c t C a t a l o g u e
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com
Welcome to our new
Cu-nnect Exothermic
Welding catalogue.
Our comprehensive,
competitively priced product
range has been brought
together for the first time, into
one brochure to make
purchasing and specifying so
much easier.
This, coupled with our rapid delivery promise, makes
A. N. Wallis your first choice every time.
Our large Cu-nnect range of products is used worldwide
on power stations, substations, transmission lines;
petro-chemical facilities and pipelines; oil and gas facilities
and sports stadia. All backed by over fifty years of A. N. Wallis
experience for that extra piece of mind.
So whatever you need whether it is moulds and powders,
or tools and accessories it’s all here in one catalogue.
Just one phone call, fax or mouse click away.
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 1
CONTENTS
The Cu-nnect Exothermic Welding System 2 - 3
Connection Locator 4 - 5
Alphabetical Product Index 6
Cu-nnect Product Pages 7 - 29
Bar to Bar 7 - 9
Bar to Earth Rod 10 - 11
Bar to Steel Surface 12 - 13
Cable to Bar 14 - 16
Cable to Cable 17 - 20
Cable to Earth Rod 21 - 23
Cable to Rebar 24 - 26
Cable to Steel Surface 27 - 29
Stud to Steel Surface 29
Weld Powders 30
Moulds 30
Handle Clamps 31
Tools & Accessories 31
Part Number Index 32
THE CU-NNECT EXOTHERMIC WELDING SYSTEM
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com2
Cu-nnect exothermic welding is a simple, economical method of making permanent, very high quality electrical connections.The process uses the high temperature reaction of copper oxide and aluminium, within a semi-permanent graphite mould, toform electrical connections mainly between copper to copper or copper to steel.
No outside source of power or heat is required when using the Cu-nnect system. It is also light and completely portable, making itideal for field use. It is a straightforward method which requires very little training in order to safely obtain a quality, maintenancefree connection, therefore making it both time and cost effective.
Making a Cu-nnect joint is a simple procedure which requires a mould, weld powder, handle clamp and various tools andcleaning accessories as detailed below:
1. Position cleaned conductorsin mould after ensuringmould is dry, by pre-heatingor making a test joint.
2. Lock mould with handleclamp and place metalretaining disc in bottom of mould crucible.
3. Pour weld powder intomould and place smallamount of startingpowder on edge ofmould for easy ignition.
4. Close mould lid securely.
6. Reaction takes place. Wait several seconds toallow metal to solidifybefore opening mould.
5. Ignite starting powder using flint gun.
7. Remove weld andclean mouldcarefully beforemaking nextconnection.
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 3
THE CU-NNECT EXOTHERMIC WELDING SYSTEM
Using This Catalogue
This catalogue is designed to be as
easy to use as possible. To help find
the product you need, there is an
alphabetical index, part number index
and product locator. Every product
featured has its own application
drawing and product table.
Just phone, fax or e-mail us with
your enquiries.
Part Number andProduct Name
Application Example
ProductSection
TechnicalDrawing
Product Data Table
The Cu-nnect electrical connection is a fusion
of high conductivity, high copper content
alloys which produces a molecular weld. This
weld has at least twice the cross-sectional
area of the conductors being joined and a
current-carrying capacity equal to or greater
than that of the conductors, enabling it to
withstand repeated fault currents. The weld
will not loosen or corrode and is an integral
part of the conductor.
For any additional technical advice or
information contact our Sales team.
CONNECTION LOCATOR
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com4
BB1 - Page 7 BB2 - Page 7
Bar to Bar
BB3 - Page 8 BB7 - Page 8 BB14 - Page 9 BB41 - Page 9
Bar to Earth Rod
Bar to Steel Surface
BR1 - Page 10 BR2 - Page 11
BS1 - Page 12 BS2 - Page 12 BS3 - Page 13 BS4 - Page 13
Cable to Bar
CB4 - Page 15CB1 - Page 14 CB5 - Page 16
CC1 - Page 17 CC2 - Page 17 & 18
Cable to Cable
CC4 - Page 18 CC7 - Page 19 CC14 - Page 20
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 5
CONNECTION LOCATOR
Cable to Earth Rod
CR1 - Page 21 CR2 - Page 22 CR3 - Page 23
CRE1 - Page 24 CRE2 - Page 24 & 25
CS1 - Page 27 CS2 - Page 27 CS3 - Page 27
Cable to Steel Surface
CS7 - Page 28 CS8 - Page 28 CS9 - Page 28
CS25 - Page 29 CS27 - Page 29
Stud to Steel Surface
RS1 - Page 29 RS2 - Page 29
CRE17 - Page 26CRE3 - Page 25
Cable to Rebar
CRE6 - Page 26
Your connection not shown?
Then contact our sales office on Tel +44 (0) 115 927 1721 or e-mail info@an-wallis.com
ALPHABETICAL PRODUCT INDEX
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com6
MMould
Clamp 2, 31Cleaning Brush 31Cleaning Scraper 31Graphite 2, 31Scraper 31
PPacking 24-26, 31Powder
Starting 2, 30Weld 2, 30Weld Metal 2, 30
RRebar to Cable Connections 24-26Retaining Disc 2, 30
SScraper 31Solid Copper Earth Rods 10-11, 21-23Stainless Steel Earth Rods 10-11, 21-23Starting Powder 2, 30Steel Surface to
Bar Connections 12-13Cable Connections 27-29Stud Connections 29
Stud to Steel Surface Connections 29
TTape Cleaning Brush 31Torch 31Toolbox 31Toolkit 31Tools 2, 31
WWeld
Metal Powder 2, 30Powder 2, 30
WeldingAccessories 2, 31Toolbox 31
AAccessories 2, 31
BBar to
Bar Connections 7-9Earth Rod Connections 10-11Steel Surface Connections 12-13
Brush for cleaningCable 31Mould 31Tape 31
Butane Torch 31
CCable Cleaning Brush 31Cable to
Bar Connections 14-16Cable Connections 17-20Earth Rod Connections 21-23Rebar Connections 24-26Steel Surface Connections 27-29
Cartridge 30Ceramic Packing 24-26, 31Cleaning
Brush for Cable 31Brush for Mould 31Brush for Tape 31Scraper for Mould 31
Conductors 2Copperbond Earth Rods 10-11, 21-23
DDisc 2Disc Container 31Duxseal Sealing Compound 24-26, 31
EEarth Rod to
Bar Connections 10-11Cable Connections 21-23
Earth RodsCopperbond 10-11, 21-23Solid Copper 10-11, 21-23Stainless Steel 10-11, 21-23
FFlint Gun 31Flints 31
GGraphite Mould 2, 30
HHandle Clamps 2, 31
IIgnitor Gun 2, 31
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 7
CU-NNECT EXOTHERMIC WELDING
BB1 - Bar to Bar
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
WEP 045WEP 065WEP 090WEP 150WEP 065WEP 090
WEP 115
WEP 065WEP 115
WEP 150
WEP 200WEP 115
WEP 150
WEP 200WEP 150WEP 200WEP 200WEP 250
2 x WEP 150
BB1-C-203BB1-C-253BB1-C-254BB1-C-256BB1-C-302BB1-C-303BB1-C-304BB1-C-305BB1-C-313BB1-C-316BB1-C-383BB1-C-385BB1-C-386BB1-C-403BB1-C-404BB1-C-405BB1-C-406BB1-C-503BB1-C-504BB1-C-505BB1-C-506BB1-D-508
HCC 001
HCD 001
A Weld Mould Handlemm x mm Powder Clamp
BB2 - Bar to Bar
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
WEP 045WEP 065WEP 090WEP 115WEP 065WEP 090
WEP 115
WEP 090WEP 150WEP 115WEP 150WEP 200WEP 115
WEP 150
WEP 200WEP 090WEP 150WEP 200WEP 250
2 x WEP 150
BB2-C-203203BB2-C-253253BB2-C-254254BB2-C-256256BB2-C-302302BB2-C-303303BB2-C-304304BB2-C-305305BB2-C-313313BB2-C-316316BB2-C-383383BB2-C-385385BB2-C-386386BB2-C-403403BB2-C-404404BB2-C-405405BB2-C-406406BB2-C-503503BB2-C-504504BB2-C-505505BB2-C-506506BB2-D-508508
HCC 001
HCD 001
A B Weld Mould Handlemm x mm mm x mm Powder Clamp
A
A
B
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com8
BB3 - Bar to Bar
BB7 - Bar to Bar
A
B
A
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
WEP 065
WEP 090WEP 150WEP 065WEP 090
WEP 115
WEP 200WEP 115WEP 150WEP 200WEP 115
WEP 150
WEP 200
WEP 2502 x WEP 150
BB3-C-203203BB3-C-253253BB3-C-254254BB3-C-256256BB3-C-302302BB3-C-303303BB3-C-304304BB3-C-305305BB3-C-313313BB3-C-316316BB3-C-383383BB3-C-385385BB3-C-386386BB3-C-403403BB3-C-404404BB3-C-405405BB3-C-406406BB3-C-503503BB3-C-504504BB3-C-505505BB3-C-506506BB3-D-508508
HCC 001
HCD 001
A B Weld Mould Handlemm x mm mm x mm Powder Clamp
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
WEP 045WEP 065WEP 090WEP 115
WEP 065
WEP 090WEP 115WEP 065WEP 150WEP 090WEP 150WEP 200WEP 090WEP 115WEP 150WEP 200WEP 150
WEP 200
WEP 2502 x WEP 150
BB7-C-203BB7-C-253BB7-C-254BB7-C-256BB7-C-302BB7-C-303BB7-C-304BB7-C-305BB7-C-313BB7-C-316BB7-C-383BB7-C-385BB7-C-386BB7-C-403BB7-C-404BB7-C-405BB7-C-406BB7-D-503BB7-D-504BB7-D-505BB7-D-506BB7-D-508
HCC 001
HCD 001
A Weld Mould Handlemm x mm Powder Clamp
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 9
CU-NNECT EXOTHERMIC WELDING
BB14 - Bar to Bar
BB41 - Bar to Bar
B
A
B
A
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
WEP 045WEP 065WEP 090WEP 115
WEP 065
WEP 090WEP 115WEP 090WEP 150WEP 090WEP 150WEP 200WEP 090WEP 115WEP 150WEP 200WEP 150
WEP 200
WEP 2502 x WEP 150
BB14-C-203203BB14-C-253253BB14-C-254254BB14-C-256256BB14-C-302302BB14-C-303303BB14-C-304304BB14-C-305305BB14-C-313313BB14-C-316316BB14-C-383383BB14-C-385385BB14-C-386386BB14-C-403403BB14-C-404404BB14-C-405405BB14-C-406406BB14-D-503503BB14-D-504504BB14-D-505505BB14-D-506506BB14-D-508508
HCC 001
HCD 001
A B Weld Mould Handlemm x mm mm x mm Powder Clamp
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
WEP 065
WEP 090WEP 115WEP 090
WEP 115
WEP 150
WEP 200
WEP 250
BB41-C-203203BB41-C-253253BB41-C-254254BB41-C-256256BB41-C-302302BB41-C-303303BB41-C-304304BB41-C-305305BB41-C-313313BB41-C-316316BB41-C-383383BB41-C-385385BB41-C-386386BB41-C-403403BB41-C-404404BB41-C-405405BB41-C-406406BB41-D-503503BB41-D-504504BB41-D-505505BB41-D-506506BB41-D-508508
HCC 001
HCD 001
A B Weld Mould Handlemm x mm mm x mm Powder Clamp
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com10
BR1 - Bar to Earth Rod
A/B
B
A
C
12.7
14.2
17.2
1/2”
5/8”
3/4”
20 x 325 x 325 x 430 x 230 x 331 x 338 x 340 x 350 x 350 x 620 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 620 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
WEP 090
WEP 115
WEP 090
WEP 115
WEP 150
WEP 115WEP 150WEP 115WEP 150WEP 200WEP 115
WEP 150
WEP 200WEP 150
WEP 200
WEP 115
WEP 150
WEP 200
WEP 150
WEP 250WEP 200WEP 150WEP 250
WEP 200
2 x WEP 150
WEP 200
2 x WEP 150
2 x WEP 200
BR1-C-127203BR1-C-127253BR1-C-127254BR1-C-127302BR1-C-127303BR1-C-127313BR1-C-127383BR1-C-127403BR1-C-127503BR1-C-127506BR1-C-142203BR1-C-142253BR1-C-142254BR1-C-142256BR1-C-142302BR1-C-142303BR1-C-142304BR1-C-142305BR1-C-142313BR1-C-142316BR1-C-142383BR1-C-142385BR1-C-142386BR1-C-142403BR1-C-142404BR1-C-142405BR1-C-142406BR1-C-142503BR1-C-142504BR1-C-142505BR1-C-142506BR1-C-172203BR1-C-172253BR1-C-172254BR1-C-172256BR1-C-172302BR1-C-172303BR1-C-172304BR1-C-172305BR1-C-172313BR1-C-172316BR1-C-172383BR1-C-172385BR1-D-172386BR1-C-172403BR1-C-172404BR1-D-172405BR1-D-172406BR1-D-172503BR1-D-172504BR1-D-172505BR1-D-172506BR1-D-172508
HCC 001
HCC 001
HCC 001
HCD 001
HCC 001
HCD 001
A B C Weld Mould Handlemm inches mm x mm Powder Clamp
Earth rod threadsmust be removed
before joint is made.
Suitable only for Copperbond Earth Rods. Please contact our sales office fordetails on connections to Solid Copper and Stainless Steel Earth Rods.
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 11
CU-NNECT EXOTHERMIC WELDING
BR2 - Bar to Earth Rod
A/B
B
A
12.7
14.2
17.2
1/2”
5/8”
3/4”
20 x 325 x 325 x 430 x 230 x 331 x 338 x 340 x 350 x 350 x 620 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 620 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 650 x 8
WEP 090
WEP 115
WEP 090
WEP 115WEP 150WEP 090WEP 115
WEP 150
WEP 115
WEP 150
WEP 200
WEP 150
WEP 200
WEP 250
WEP 150
WEP 200
WEP 150
WEP 250
WEP 200
WEP 250
WEP 200
WEP 250
WEP 200
WEP 250
2 x WEP 150
2 x WEP 200
BR2-C-127203BR2-C-127253BR2-C-127254BR2-C-127302BR2-C-127303BR2-C-127313BR2-C-127383BR2-C-127403BR2-C-127503BR2-C-127506BR2-C-142203BR2-C-142253BR2-C-142254BR2-C-142256BR2-C-142302BR2-C-142303BR2-C-142304BR2-C-142305BR2-C-142313BR2-C-142316BR2-C-142383BR2-C-142385BR2-C-142386BR2-C-142403BR2-C-142404BR2-C-142405BR2-C-142406BR2-C-142503BR2-C-142504BR2-C-142505BR2-C-142506BR2-C-172203BR2-C-172253BR2-C-172254BR2-C-172256BR2-C-172302BR2-C-172303BR2-C-172304BR2-C-172305BR2-C-172313BR2-C-172316BR2-C-172383BR2-C-172385BR2-C-172386BR2-C-172403BR2-C-172404BR2-C-172405BR2-C-172406BR2-D-172503BR2-D-172504BR2-D-172505BR2-D-172506BR2-D-172508
HCC 001
HCC 001
HCC 001
HCD 001
A B C Weld Mould Handlemm inches mm x mm Powder Clamp
C
Earth rod threadsmust be removed
before joint is made.
Suitable only for Copperbond Earth Rods. Please contact our sales office fordetails on connections to Solid Copper and Stainless Steel Earth Rods.
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com12
BS1 - Bar to Steel Surface
BS2 - Bar to Steel Surface
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 6
WEP 065
WEP 090
WEP 150
WEP 090
WEP 115WEP 150WEP 090WEP 200WEP 150WEP 200WEP 250WEP 150
WEP 200
WEP 250WEP 200
WEP 250
2 x WEP 150
BS1-C-203BS1-C-253BS1-C-254BS1-C-256BS1-C-302BS1-C-303BS1-C-304BS1-C-305BS1-C-313BS1-C-316BS1-C-383BS1-C-385BS1-C-386BS1-C-403BS1-C-404BS1-C-405BS1-C-406BS1-C-503BS1-C-504BS1-C-505BS1-D-506
HCC 001
HCD 001
A Weld Mould Handlemm x mm Powder Clamp
A
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 6
WEP 090
WEP 150
WEP 115
WEP 150WEP 200WEP 115WEP 200WEP 150
WEP 200
WEP 115
WEP 200
WEP 250WEP 200
2 x WEP 150
BS2-C-203BS2-C-253BS2-C-254BS2-C-256BS2-C-302BS2-C-303BS2-C-304BS2-C-305BS2-C-313BS2-C-316BS2-C-383BS2-C-385BS2-C-386BS2-C-403BS2-C-404BS2-C-405BS2-C-406BS2-C-503BS2-D-504BS2-D-505BS2-D-506
HCC 001
HCD 001
A Weld Mould Handlemm x mm Powder Clamp
A
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 13
CU-NNECT EXOTHERMIC WELDING
BS3 - Bar to Steel Surface
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 6
WEP 090
WEP 115
WEP 150
WEP 115
WEP 150WEP 200WEP 115WEP 200WEP 150WEP 200WEP 250WEP 150WEP 200
WEP 250
BS3-C-203BS3-C-253BS3-C-254BS3-C-256BS3-C-302BS3-C-303BS3-C-304BS3-C-305BS3-C-313BS3-C-316BS3-C-383BS3-C-385BS3-C-386BS3-C-403BS3-C-404BS3-C-405BS3-C-406BS3-C-503BS3-C-504BS3-C-505BS3-C-506
HCC 001
A Weld Mould Handlemm x mm Powder Clamp
BS4 - Bar to Steel Surface
20 x 325 x 325 x 425 x 630 x 230 x 330 x 430 x 531 x 331 x 638 x 338 x 538 x 640 x 340 x 440 x 540 x 650 x 350 x 450 x 550 x 6
WEP 090WEP 115
WEP 150
WEP 115
WEP 200
WEP 150WEP 200WEP 150WEP 200WEP 250WEP 150
WEP 200
WEP 250WEP 200WEP 250
2 x WEP 150
BS4-C-203BS4-C-253BS4-C-254BS4-C-256BS4-C-302BS4-C-303BS4-C-304BS4-C-305BS4-C-313BS4-C-316BS4-C-383BS4-C-385BS4-C-386BS4-C-403BS4-C-404BS4-C-405BS4-C-406BS4-C-503BS4-C-504BS4-D-505BS4-D-506
HCC 001
HCD 001
A Weld Mould Handlemm x mm Powder Clamp
A
A
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com14
CB1 - Cable to Bar
16
25
35
8mm Ø
50
70
95
120
150
185
240
300
20 x 325 x 320 x 325 x 320 x 325 x 320 x 325 x 320 x 325 x 325 x 325 x 425 x 625 x 325 x 425 x 625 x 325 x 425 x 630 x 525 x 630 x 540 x 550 x 350 x 450 x 650 x 830 x 531 x 638 x 640 x 550 x 450 x 550 x 650 x 850 x 350 x 450 x 550 x 650 x 650 x 8
WEP 045
WEP 065WEP 045
WEP 065
WEP 090
WEP 115
WEP 150WEP 115
WEP 150
WEP 200
WEP 150
WEP 200
WEP 250
WEP 200
2 x WEP 150
2 x WEP 200
CB1-C-16203CB1-C-16253CB1-C-25203CB1-C-25253CB1-C-35203CB1-C-35253
CB1-C-8SC203CB1-C-8SC253CB1-C-50203CB1-C-50253CB1-C-70253CB1-C-70254CB1-C-70256CB1-C-95253CB1-C-95254CB1-C-95256CB1-C-120253CB1-C-120254CB1-C-120256CB1-C-120256CB1-C-150256CB1-C-150305CB1-C-150405CB1-C-150503CB1-C-150504CB1-C-150506CB1-C-150508CB1-C-185305CB1-C-185316CB1-C-185386CB1-C-185405CB1-D-185504CB1-D-185505CB1-D-185506CB1-D-185508CB1-D-240503CB1-D-240504CB1-D-240505CB1-D-240506CB1-D-300506CB1-D-300508
HCC 001
HCD 001
A B Weld Mould Handlemm2 mm x mm Powder Clamp
A
B
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 15
CU-NNECT EXOTHERMIC WELDING
CB4 - Cable to Bar
20 x 3
25 x 3
25 x 4
25 x 6
30 x 5
31 x 638 x 6
40 x 5
50 x 3
50 x 4
50 x 5
50 x 6
50 x 8
162535
8mm Ø50162535
8mm Ø50709512070951207095120150120150185185185150185150240150185240185240150185240300150185300
WEP 045
WEP 032
WEP 045
WEP 065
WEP 090
WEP 065
WEP 090
WEP 115
WEP 150
WEP 115WEP 150WEP 115WEP 200WEP 115WEP 150WEP 200WEP 150WEP 200
WEP 150
WEP 2502 x WEP 150
WEP 150WEP 200
2 x WEP 200
CB4-C-20316CB4-C-20325CB4-C-20335
CB4-C-2038SCCB4-C-20350CB4-C-25316CB4-C-25325CB4-C-25335
CB4-C-2538SCCB4-C-25350CB4-C-25370CB4-C-25395CB4-C-253120CB4-C-25470CB4-C-25495CB4-C-254120CB4-C-25670CB4-C-25695CB4-C-256120CB4-C-256150CB4-C-305120CB4-C-305150CB4-C-305185CB4-C-316185CB4-C-386185CB4-C-405150CB4-C-405185CB4-C-503150CB4-C-503240CB4-C-504150CB4-C-504185CB4-C-504240CB4-C-505185CB4-C-505240CB4-C-506150CB4-C-506185CB4-C-506240CB4-D-506300CB4-C-508150CB4-C-508185CB4-D-508300
HCC 001
HCD 001
HCC 001
HCD 001
A B Weld Mould Handlemm x mm mm2 Powder Clamp
A
B
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com16
CB5 - Cable to Bar
16
25
35
8mm Ø
50
70
95
120
150
185
240
300
20 x 325 x 320 x 325 x 320 x 325 x 320 x 325 x 320 x 325 x 325 x 325 x 425 x 625 x 325 x 425 x 625 x 325 x 425 x 630 x 525 x 630 x 540 x 550 x 350 x 450 x 650 x 830 x 531 x 638 x 640 x 550 x 450 x 550 x 650 x 850 x 350 x 450 x 550 x 650 x 650 x 8
WEP 045WEP 065WEP 045WEP 065WEP 045
WEP 065
WEP 090
WEP 115
WEP 150
WEP 200
WEP 250WEP 200WEP 250
2 x WEP 1502 x WEP 200
WEP 250
2 x WEP 150
2 x WEP 200
2 x WEP 150
2 x WEP 200
2 x WEP 250
CB5-C-16203CB5-C-16253CB5-C-25203CB5-C-25253CB5-C-35203CB5-C-35253
CB5-C-8SC203CB5-C-8SC253CB5-C-50203CB5-C-50253CB5-C-70253CB5-C-70254CB5-C-70256CB5-C-95253CB5-C-95254CB5-C-95256CB5-C-120253CB5-C-120254CB5-C-120256CB5-C-120305CB5-C-150256CB5-C-150305CB5-C-150405CB5-C-150503CB5-C-150503CB5-D-150506CB5-D-150508CB5-C-185305CB5-C-185316CB5-C-185386CB5-C-185405CB5-D-185504CB5-D-185505CB5-D-185506CB5-D-185508CB5-D-185503CB5-D-240504CB5-D-240505CB5-D-240506CB5-D-300506CB5-D-300508
HCC 001
HCD 001
HCC 001
HCD 001
A B Weld Mould Handlemm2 mm x mm Powder Clamp
B
A
AB
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 17
CU-NNECT EXOTHERMIC WELDING
CC1 - Cable to Cable
162535
8mm Ø507095120150185240300400
WEP 032
WEP 045
WEP 065WEP 090
WEP 115
WEP 150WEP 200WEP 250
2 x WEP 150
CC1-C-16CC1-C-25CC1-C-35
CC1-C-8SCCC1-C-50CC1-C-70CC1-C-95CC1-C-120CC1-C-150CC1-C-185CC1-C-240CC1-C-300CC1-D-400
HCC 001
HCD 001
A Weld Mould Handlemm2 Powder Clamp
A
CC2 - Cable to Cable
1625
35
8mm Ø
50
70
95
120
150
185
240
16252535
8mm Ø253550253550703550709535507095120507095120150709512015018595120
WEP 045
WEP 065
WEP 090
WEP 065
WEP 090
WEP 115
WEP 090
WEP 150
WEP 090
WEP 150
WEP 200WEP 090WEP 150
WEP 200
WEP 150WEP 200
CC2-C-1616CC2-C-2525CC2-C-3525CC2-C-3535CC2-C-88SCCC2-C-5025CC2-C-5035CC2-C-5050CC2-C-7025CC2-C-7035CC2-C-7050CC2-C-7070CC2-C-9535CC2-C-9550CC2-C-9570CC2-C-9595CC2-C-12035CC2-C-12050CC2-C-12070CC2-C-12095CC2-C-120120CC2-C-15050CC2-C-15070CC2-C-15095CC2-C-150120CC2-C-150150CC2-C-18570CC2-C-18595CC2-C-185120CC2-C-185150CC2-C-185185CC2-C-24095CC2-C-240120
HCC 001
HCC 001
A B Weld Mould Handlemm2 mm2 Powder Clamp
Table continued on page 18
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com18
CC4 - Cable to Cable
1625
35
8mm Ø
50
70
95
120
150
185
240
300
16252535
8mm Ø253550253550703550709535507095120507095120150709512015018595120150185240120150185240300
WEP 045
WEP 065
WEP 090
WEP 115
WEP 150
WEP 115
WEP 150
WEP 200
WEP 150
WEP 200
WEP 250
WEP 200
WEP 250
2 x WEP 150
2 x WEP 200
2 x WEP 2502 x WEP 200
2 x WEP 250
3 x WEP 200
CC4-C-1616CC4-C-2525CC4-C-3525CC4-C-3535CC4-C-88SCCC4-C-5025CC4-C-5035CC4-C-5050CC4-C-7025CC4-C-7035CC4-C-7050CC4-C-7070CC4-C-9535CC4-C-9550CC4-C-9570CC4-C-9595CC4-C-12035CC4-C-12050CC4-C-12070CC4-C-12095CC4-C-120120CC4-C-15050CC4-C-15070CC4-C-15095CC4-C-150120CC4-C-150150CC4-C-18570CC4-C-18595CC4-C-185120CC4-C-185150CC4-D-185185CC4-D-24095CC4-D-240120CC4-D-240150CC4-D-240185CC4-D-240240CC4-D-300120CC4-D-300150CC4-D-300185CC4-D-300240CC4-D-300300
HCC 001
HCD 001
A B Weld Mould Handlemm2 mm2 Powder Clamp
A B
240
300
150185240120150185240300
WEP 200
2 x WEP 150WEP 150WEP 200WEP 250
2 x WEP 200
CC2-C-240150CC2-C-240185CC2-D-240240CC2-C-300120CC2-C-300150CC2-C-300185CC2-D-300240CC2-D-300300
HCC 001
HCD 001
HCC 001
HCD 001
A B Weld Mould Handlemm2 mm2 Powder Clamp
AB
CC2 - Cable to Cable (continued)
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 19
CU-NNECT EXOTHERMIC WELDING
CC7 - Cable to Cable
1625
35
8mm Ø
50
70
95
120
150
185
240
300
16252535
8mm Ø253550253550703550709535507095120507095120150709512015018595120150185240120150185240300
WEP 045
WEP 065
WEP 090WEP 065
WEP 090
WEP 115
WEP 150
WEP 200
WEP 150
WEP 200WEP 250
2 x WEP 150
WEP 200
WEP 250
2 x WEP 150
WEP 250
2 x WEP 150
2 x WEP 200
2 x WEP 150
2 x WEP 200
2 x WEP 250
CC7-C-1616CC7-C-2525CC7-C-3525CC7-C-3535CC7-C-88SCCC7-C-5025CC7-C-5035CC7-C-5050CC7-C-7025CC7-C-7035CC7-C-7050CC7-C-7070CC7-C-9535CC7-C-9550CC7-C-9570CC7-C-9595CC7-C-12035CC7-C-12050CC7-C-12070CC7-C-12095CC7-C-120120CC7-C-15050CC7-C-15070CC7-C-15095CC7-C-150120CC7-D-150150CC7-C-18570CC7-C-18595CC7-C-185120CC7-D-185150CC7-D-185185CC7-C-24095CC7-C-240120CC7-D-240150CC7-D-240185CC7-D-240240CC7-D-300120CC7-D-300300CC7-D-300185CC7-D-300240CC7-D-300300
HCC 001
HCD 001
HCC 001
HCD 001
HCC 001
HCD 001
A B Weld Mould Handlemm2 mm2 Powder Clamp
A
B
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com20
CC14 - Cable to Cable
1625
35
8mm Ø
50
70
95
120
150
185
240
300
16252535
8mm Ø253550253550703550709535507095120507095120150709512015018595120150185240120150185240300
WEP 045
WEP 065
WEP 090
WEP 115
WEP 150
WEP 200
WEP 150
WEP 200WEP 250
2 x WEP 150
WEP 200
WEP 250
2 x WEP 150
WEP 250
2 x WEP 150
2 x WEP 200
2 x WEP 150
2 x WEP 200
2 x WEP 250
CC14-C-1616CC14-C-2525CC14-C-3525CC14-C-3535CC14-C-88SCCC14-C-5025CC14-C-5035CC14-C-5050CC14-C-7025CC14-C-7035CC14-C-7050CC14-C-7070CC14-C-9535CC14-C-9550CC14-C-9570CC14-C-9595CC14-C-12035CC14-C-12050CC14-C-12070CC14-C-12095CC14-C-120120CC14-C-15050CC14-C-15070CC14-C-15095CC14-C-150120CC14-D-150150CC14-C-18570CC14-C-18595CC14-C-185120CC14-D-185150CC14-D-185185CC14-C-24095CC14-C-240120CC14-D-240150CC14-D-240185CC14-D-240240CC14-D-300120CC14-D-300150CC14-D-300185CC14-C-300240CC14-D-300300
HCC 001
HCD 001
HCC 001
HCD 001
HCC 001
HCD 001
A B Weld Mould Handlemm2 mm2 Powder Clamp
B
A
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 21
CU-NNECT EXOTHERMIC WELDING
CR1 - Cable to Earth Rod
12.7
14.2
17.2
1/2”
5/8”
3/4”
162535
8mm Ø507095120150185240300162535
8mm Ø507095120150185240300162535
8mm Ø507095120150185240300
WEP 065
WEP 090
WEP 115
WEP 150
WEP 065
WEP 090
WEP 115
WEP 150WEP 200
WEP 065
WEP 090
WEP 115
WEP 150WEP 200
CR1-C-12716CR1-C-12725CR1-C-12735
CR1-C-1278SCCR1-C-12750CR1-C-12770CR1-C-12795CR1-C-127120CR1-C-127150CR1-C-127185CR1-C-127240CR1-C-127300CR1-C-14216CR1-C-14225CR1-C-14235
CR1-C-1428SCCR1-C-14250CR1-C-14270CR1-C-14295CR1-C-142120CR1-C-142150CR1-C-142185CR1-C-142240CR1-C-142300CR1-C-17216CR1-C-17225CR1-C-17235
CR1-C-1728SCCR1-C-17250CR1-C-17270CR1-C-17295CR1-C-172120CR1-C-172150CR1-C-172185CR1-C-172240CR1-C-172300
HCC 001
HCC 001
HCC 001
A B C Weld Mould Handlemm inches mm2 Powder Clamp
A/B
B
A
C
Earth rod threadsmust be removed
before joint is made.
Suitable only for Copperbond Earth Rods. Please contact our sales office fordetails on connections to Solid Copper and Stainless Steel Earth Rods.
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com22
CR2 - Cable to Earth Rod
12.7
14.2
17.2
1/2”
5/8”
3/4”
162535
8mm Ø507095120150185240300162535
8mm Ø507095120150185240300162535
8mm Ø507095120150185240300
WEP 090
WEP 065
WEP 090
WEP 115
WEP 150
WEP 200
WEP 250WEP 065
WEP 090
WEP 115
WEP 150
WEP 200
WEP 2502 x WEP 150
WEP 090
WEP 115
WEP 150
WEP 200
WEP 2502 x WEP 150
CR2-C-12716CR2-C-12725CR2-C-12735
CR2-C-1278SCCR2-C-12750CR2-C-12770CR2-C-12795CR2-C-127120CR2-C-127150CR2-C-127185CR2-C-127240CR2-C-127300CR2-C-14216CR2-C-14225CR2-C-14235
CR2-C-1428SCCR2-C-14250CR2-C-14270CR2-C-14295CR2-C-142120CR2-C-142150CR2-C-142185CR2-C-142240CR2-D-142300CR2-C-17216CR2-C-17225CR2-C-17235
CR2-C-1728SCCR2-C-17250CR2-C-17270CR2-C-17295CR2-C-172120CR2-C-172150CR2-C-172185CR2-C-172240CR2-D-172300
HCC 001
HCC 001
HCD 001
HCC 001
HCD 001
A B C Weld Mould Handlemm inches mm2 Powder Clamp
A/B
B
A
C
Suitable only for Copperbond Earth Rods. Please contact our sales office fordetails on connections to Solid Copper and Stainless Steel Earth Rods.
Earth rod threadsmust be removed
before joint is made.
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 23
CU-NNECT EXOTHERMIC WELDING
CR3 - Cable to Earth Rod
12.7
14.2
17.2
1/2”
5/8”
3/4”
162535
8mm Ø507095120150185240300162535
8mm Ø507095120150185240300162535
8mm Ø507095120150185240300
WEP 090
WEP 115
WEP 150
WEP 2502 x WEP 2002 x WEP 250
WEP 090
WEP 115
WEP 150WEP 200WEP 250
2 x WEP 2002 x WEP 250
WEP 090
WEP 115
WEP 150
WEP 200WEP 250
2 x WEP 200
3 x WEP 200
CR3-E-12716CR3-E-12725CR3-E-12735
CR3-E-1278SCCR3-E-12750CR3-E-12770CR3-E-12795CR3-E-127120CR3-E-127150CR3-E-127185CR3-E-127240CR3-E-127300CR3-E-14216CR3-E-14225CR3-E-14235
CR3-E-1428SCCR3-E-14250CR3-E-14270CR3-E-14295CR3-E-142120CR3-E-142150CR3-E-142185CR3-J-142240CR3-J-142300CR3-E-17216CR3-E-17225CR3-E-17235
CR3-E-1728SCCR3-E-17250CR3-E-17270CR3-E-17295CR3-E-172120CR3-E-172150CR3-J-172185CR3-J-172240CR3-J-172300
HCC 001
HCC 001
HCD 001
HCC 001
HCD 001
A B C Weld Mould Handlemm inches mm2 Powder Clamp
A/B
B
A
Suitable only for Copperbond Earth Rods. Please contact our sales office fordetails on connections to Solid Copper and Stainless Steel Earth Rods.
Earth rod threadsmust be removed
before joint is made.
C
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com24
CRE1 - Cable to Rebar
10 - 40
162535
8mm Ø507095120150185240300
WEP 045
WEP 090
WEP 150WEP 250
2 x WEP 150
CRE1-A-16CRE1-A-25CRE1-A-35
CRE1-C-8SCCRE1-C-50CRE1-C-70CRE1-C-95CRE1-C-120CRE1-C-150CRE1-C-185CRE1-D-240CRE1-D-300
HCA 001
HCC 004
HCD 004
A B Weld Mould Handlemm mm2 Powder Clamp
CRE2 - Cable to Rebar
16
20
16253550
8mm Ø709512015018524030016253550
8mm Ø7095120150185240300
WEP 090
WEP 115
WEP 115
WEP 150
WEP 200
WEP 2502 x WEP 150
WEP 115
WEP 150
WEP 200
WEP 2502 x WEP 1502 x WEP 200
CRE2-C-16R16CRE2-C-16R25CRE2-C-16R35CRE2-C-16R50
CRE2-C-16R8SCCRE2-C-16R70CRE2-C-16R95CRE2-C-16R120CRE2-C-16R150CRE2-C-16R185CRE2-C-16R240CRE2-D-16R300CRE2-C-20R16CRE2-C-20R25CRE2-C-20R35CRE2-C-20R50
CRE2-C-20R8SCCRE2-C-20R70CRE2-C-20R95CRE2-C-20R120CRE2-C-20R150CRE2-C-20R185CRE2-D-20R240CRE2-D-20R300
HCC 001
HCD 001
HCC 001
HCD 001
A B Weld Mould Handlemm mm2 Powder Clamp
B
B
To safely and effectively weld cable to rebar some form of mould packing must be used. Preformed ceramic fibre packing (part no. PAK001) or Duxseal (Part no. DXS001) can be used for this purpose.
To safely and effectively weld cable to rebar some form of mould packing must be used. Preformed ceramic fibre packing (part no. PAK001) or Duxseal (Part no. DXS001) can be used for this purpose.
A
A
Table continued on page 25
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 25
CU-NNECT EXOTHERMIC WELDING
CRE2 - Cable to Rebar (continued)
25
30
16253550
8mm Ø709512015018524030016253550
8mm Ø7095120150185240300
WEP 200
WEP 250
2 x WEP 150
2 x WEP 200
WEP 250
2 x WEP 150
2 x WEP 200
2 x WEP 250
3 x WEP 200
CRE2-C-25R16CRE2-C-25R25CRE2-C-25R35CRE2-C-25R50
CRE2-C-25R8SCCRE2-C-25R70CRE2-C-25R95CRE2-C-25R120CRE2-D-25R150CRE2-D-25R185CRE2-D-25R240CRE2-D-25R300CRE2-C-30R16CRE2-C-30R25CRE2-C-30R35CRE2-D-30R50
CRE2-D-30R8SCCRE2-D-30R70CRE2-D-30R95CRE2-D-30R120CRE2-D-30R150CRE2-D-30R185CRE2-D-30R240CRE2-D-30R300
HCC 001
HCD 001
HCC 001
HCD 001
A B Weld Mould Handlemm mm2 Powder Clamp
CRE3 - Cable to Rebar
10 - 40
162535
8mm Ø507095120150185240300
WEP 045
WEP 090
WEP 150WEP 250
2 x WEP 150
CRE3-C-16CRE3-C-25CRE3-C-35
CRE3-C-8SCCRE3-C-50CRE3-C-70CRE3-C-95CRE3-C-120CRE3-C-150CRE3-C-185CRE3-D-240CRE3-D-300
HCC 002
HCD 002
A B Weld Mould Handlemm mm2 Powder Clamp
B
To safely and effectively weld cable to rebar some form of mould packing must be used. Preformed ceramic fibre packing (part no. PAK001) or Duxseal (Part no. DXS001) can be used for this purpose.
To safely and effectively weld cable to rebar some form of mould packing must be used. Preformed ceramic fibre packing (part no. PAK001) or Duxseal (Part no. DXS001) can be used for this purpose.
A
BA
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com26
CRE6 - Cable to Rebar
10 - 40
162535
8mm Ø507095120150185240300
WEP 045
WEP 065
WEP 090
WEP 150
WEP 200
CRE6-C-16CRE6-C-25CRE6-C-35
CRE6-C-8SCCRE6-C-50CRE6-C-70CRE6-C-95CRE6-C-120CRE6-C-150CRE6-C-185CRE6-C-240CRE6-C-300
HCC 002
A B Weld Mould Handlemm mm2 Powder Clamp
B
CRE17 - Cable to Rebar
10 - 40
162535
8mm Ø507095120150185240300
WEP 045
WEP 090
WEP 150WEP 250
2 X WEP 150
CRE17-C-16CRE17-C-25CRE17-C-35
CRE17-C-8SCCRE17-C-50CRE17-C-70CRE17-C-95CRE17-C-120CRE17-C-150CRE17-C-185CRE17-D-240CRE17-D-300
HCC 004
HCD 004
A B Weld Mould Handlemm mm2 Powder Clamp
B
To safely and effectively weld cable to rebar some form of mould packing must be used. Preformed ceramic fibre packing (part no. PAK001) or Duxseal (Part no. DXS001) can be used for this purpose.
To safely and effectively weld cable to rebar some form of mould packing must be used. Preformed ceramic fibre packing (part no. PAK001) or Duxseal (Part no. DXS001) can be used for this purpose.
A
A
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 27
CU-NNECT EXOTHERMIC WELDING
CS1 - Cable to Steel Surface
162535
8mm Ø507095120150185240300
WEP 045
WEP 065WEP 090WEP 115WEP 150
WEP 200
CS1-C-8SCCS1-C-50CS1-C-70CS1-C-95CS1-C-120CS1-C-150CS1-C-185CS1-C-240CS1-D-300
HCC 001
HCD 001
A Weld Mould Handlemm2 Powder Clamp
USE MOULD TYPE CS8 ON PAGE 28
A
A
A
CS2 - Cable to Steel Surface
162535
8mm Ø507095120150185240300
WEP 090
WEP 115
WEP 150WEP 200WEP 250
2 x WEP 1502 x WEP 200
CS2-C-8SCCS2-C-50CS2-C-70CS2-C-95CS2-C-120CS2-C-150CS2-C-185CS2-D-240CS2-D-300
HCC 001
HCD 001HCD 001
A Weld Mould Handlemm2 Powder Clamp
USE MOULD TYPE CS9 ON PAGE 28
CS3 - Cable to Steel Surface
162535
8mm Ø507095120150185240300
WEP 045
WEP 065
WEP 090
WEP 115
WEP 200
WEP 250
CS3-C-16CS3-C-25CS3-C-35
CS3-C-8SCCS3-C-50CS3-C-70CS3-C-95CS3-C-120CS3-C-150CS3-C-185CS3-C-240CS3-C-300
HCC 001
A Weld Mould Handlemm2 Powder Clamp
CS7 - Cable to Steel Surface
162535
8mm Ø507095120150185240300
WEP 045
WEP 065
WEP 090
WEP 150
WEP 200
WEP 250
2 x WEP 150
2 x WEP 200
CS7-C-16CS7-C-25CS7-C-35
CS7-C-8SCCS7-C-50CS7-C-70CS7-D-95CS7-D-120CS7-D-150CS7-D-185CS7-D-240CS7-D-300
HCC 001
HCD 001
A Weld Mould Handlemm2 Powder Clamp
CS8 - Cable to Steel Surface
162535
8mm Ø507095120150185240300
WEP 025
WEP 032
WEP 045
WEP 065WEP 090WEP 115WEP 150
WEP 200
WEP 250
CS8-A-16CS8-A-25CS8-A-35
CS8-A-8SCCS8-A-50CS8-C-70CS8-C-95CS8-C-120CS8-C-150CS8-C-185CS8-C-240CS8-C-300
HCA 001
HCC 001
A Weld Mould Handlemm2 Powder Clamp
CS9 - Cable to Steel Surface
162535
8mm Ø507095120150185240300
WEP 045
WEP 090
WEP 115
WEP 150WEP 200WEP 250
2 x WEP 1502 x WEP 200
CS9-A-16CS9-A-25CS9-A-35
CS9-C-8SCCS9-C-50CS9-C-70CS9-C-95CS9-C-120CS9-C-150CS9-C-185CS9-C-240CS9-C-300
HCA 001
HCC 001
A Weld Mould Handlemm2 Powder Clamp
CU-NNECT EXOTHERMIC WELDING
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com28
A
A
A
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 29
CU-NNECT EXOTHERMIC WELDING
A
A
A
A
CS25 - Cable to Steel Surface
162535
8mm Ø507095120150185240300
WEP 045
WEP 065
WEP 090
WEP 115
WEP 150
WEP 200
WEP 250
CS25-C-10CS25-C-25CS25-C-35
CS25-C-8SCCS25-C-50CS25-C-70CS25-C-95CS25-C-120CS25-C-150CS25-C-185CS25-C-240CS25-C-300
HCC 001
A Weld Mould Handlemm2 Powder Clamp
CS27 - Cable to Steel Surface
162535
8mm Ø507095120150185240300
WEP 045
WEP 065
WEP 115
WEP 150
WEP 200WEP 250
2 x WEP 1502 x WEP 200
CS27-C-16CS27-C-25CS27-C-35
CS27-C-8SCCS27-C-50CS27-C-70CS27-C-95CS27-C-120CS27-C-150CS27-C-185CS27-D-240CS27-D-300
HCC 001
HCC 001
A Weld Mould Handlemm2 Powder Clamp
RS1 - Stud to Steel Surface
M6M8M10M12M16
WEP 025WEP 032WEP 045WEP 065WEP 115
RS1-C-M6RS1-C-M8RS1-C-M10RS1-C-M12RS1-C-M16
HCC 001
A Weld Mould HandlePowder Clamp
RS2 - Stud to Steel Surface
M6M8M10M12M16
WEP 025WEP 032WEP 045WEP 065WEP 115
RS1-C-M6RS2-C-M8RS2-C-M10RS2-C-M12RS2-C-M16
HCC 001
A Weld Mould HandlePowder Clamp
WELD POWDERS & MOULDS
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com30
Weld Powders
Cu-nnect Weld Metal is a high quality mixture of copper oxide
and aluminium, contained inside plastic cartridges which are
packed in boxes of 10 or 20 pieces depending on the powder
weight. The metal retaining discs are contained in a separate
bag inside each box. Each weld connection uses one disc.
The starting powder is compacted at the bottom of each
cartridge with the Weld Metal on top. The starting powder is
released by firmly tapping the base of the cartridge.
Cu-nnect Weld Powder is not explosive, shock sensitive or
subject to spontaneous ignition.
Moulds
A semi-permanent graphite mould is used for making all
Cu-nnect welded connections. Each mould is precision
machined to control the flow of the molten Cu-nnect Weld Metal
and the end shape of the connection. If used carefully and
cleaned properly each mould will provide for approximately
75 connections.
WEP 025WEP 032WEP 045WEP 065WEP 090WEP 115WEP 150WEP 200WEP 250
25g Weld Powder32g Weld Powder45g Weld Powder65g Weld Powder90g Weld Powder115g Weld Powder150g Weld Powder200g Weld Powder250g Weld Powder
20
10
Part Description Box Number Quantity
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com 31
HANDLE CLAMPS, TOOLS & ACCESSORIES
Handle Clamps
A Handle Clamp is required to hold the graphite mould and
conductors in place whilst the connection is being made.
Three sizes of Handle Clamp cover the range of connections
shown in this catalogue.
Handle Clamps with a Chain Support are used to securely hold
a Cu-nnect mould to either a Vertical or Horizontal pipe or
reinforcement bar up to 4” in diameter.
Handle Clamps with a Beam Support are used to securely hold
a Cu-nnect mould to a Vertical steel column or angle.
Tools & Accessories
HCA 001HCC 001HCC 002HCC 003HCC 004HCD 001HCD 002HCD 003HCD 004
Small Handle ClampMedium Handle ClampMedium Handle Clamp with Vertical Chain SupportMedium Handle Clamp with Vertical Beam SupportMedium Handle Clamp with Horizontal Chain SupportLarge Handle ClampLarge Handle Clamp with Vertical Chain SupportLarge Handle Clamp with Vertical Beam SupportLarge Handle Clamp with Horizontal Chain Support
Part DescriptionNumber
TCB 001CCB 001MCB 001MCS 001FGN 001FLT 001DSC 001DXS 001PAK 001BTT 001TBX 001
CTK 001
CTK 002
Tape Cleaning BrushCable Cleaning BrushMould Cleaning BrushMould Cleaning ScraperFlint GunReplacement FlintsDisc ContainerDuxseal Sealing Compound (1lb)Ceramic PackingButane Torch Welding ToolboxCu-nnect Toolkit for Bar Connections. Contains the following:Tape Cleaning Brush (TCB 001)Mould Cleaning Brush (MCB 001)Mould Cleaning Scraper (MCS 001)Flint Gun (FGN 001)Cu-nnect Toolkit for Cable Connections. Contains the following:Tape Cleaning Brush (TCB 001)Cable Cleaning Brush (CCB 001)Mould Cleaning Brush (MCB 001)Mould Cleaning Scraper (MCS 001)Flint Gun (FGN 001)
Part DescriptionNumber
A comprehensive range of tools and cleaning
materials to aid your welding programme.
PART NUMBER INDEX
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com32
BBB1 . . . . . . . . . . . 7BB14 . . . . . . . . . . 9BB2 . . . . . . . . . . . 7BB3 . . . . . . . . . . . 8BB41 . . . . . . . . . . 9BB7 . . . . . . . . . . . 8BR1 . . . . . . . . . . 10BR2 . . . . . . . . . . 11BS1 . . . . . . . . . . 12BS2 . . . . . . . . . . 12BS3 . . . . . . . . . . 13BS4 . . . . . . . . . . 13BTT 001 . . . . . . 31CCB1 . . . . . . . . . . 14CB4 . . . . . . . . . . 15CB5 . . . . . . . . . . 16CC1 . . . . . . . . . . 17CC14 . . . . . . . . . 20CC2 . . . . . . . 17-18CC4 . . . . . . . . . . 18CC7 . . . . . . . . . . 19CCB 001 . . . . . . 31CR1 . . . . . . . . . . 21CR2 . . . . . . . . . . 22CR3 . . . . . . . . . . 23CRE1. . . . . . . . . 24CRE17. . . . . . . . 26CRE2 . . . . . . 24-25CRE3. . . . . . . . . 25CRE6. . . . . . . . . 26CS1 . . . . . . . . . . 27CS2 . . . . . . . . . . 27CS25 . . . . . . . . . 29CS27 . . . . . . . . . 29CS3 . . . . . . . . . . 27CS7 . . . . . . . . . . 28CS8 . . . . . . . . . . 28CS9 . . . . . . . . . . 28CTK 001 . . . . . . 31CTK 002 . . . . . . 32
DDSC 001 . . . . . . 31DXS 001 . . . . . . 31FFGN 001 . . . . . . 31FLT 001 . . . . . . . 31HHCA 001 . . . . . . 31HCC 001. . . . . . 31HCC 002. . . . . . 31HCC 003. . . . . . 31HCC 004. . . . . . 31HCD 001. . . . . . 31HCD 002. . . . . . 31HCD 003. . . . . . 31HCD 004. . . . . . 31MMCB 001 . . . . . 31MCS 001. . . . . . 31PPAK 001 . . . . . . 31RRS1 . . . . . . . . . . 29RS2 . . . . . . . . . . 29TTBX 001 . . . . . . 31TCB 001 . . . . . . 31WWEP 025 . . . . . 30WEP 032 . . . . . 30WEP 045 . . . . . 30WEP 065 . . . . . 30WEP 090 . . . . . 30WEP 115 . . . . . . 30WEP 150. . . . . . 30WEP 200 . . . . . 30WEP 250 . . . . . 30
A. N. WALLIS & Co. Ltd • Telephone +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail info@an-wallis.com • Website www.an-wallis.com
CU-NNECT EXOTHERMIC WELDING
Copyright: This brochure is Copyrighted to A. N. Wallis & Co. Ltd.Unauthorised reproduction or storage without permission is aninfringement of that Copyright. Infringement of Copyright will resultin legal actions. February 2005.
Product Development: It is A. N. Wallis’s policy to continuouslyimprove its products. Accordingly, A. N. Wallis reserves the right toamend product descriptions, specifications and performancewithout prior notice.
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A. N. WALLIS & Co. Ltd
Greasley Street, Bulwell, Nottingham, East Midlands, NG6 8NG, United Kingdom
Tel +44 (0) 115 927 1721 • Fax +44 (0) 115 875 6630
e-mail info@an-wallis.com • Website www.an-wallis.com FM 73972