Post on 12-Sep-2021
1Industrial Weighing and Measuring
Convenience Food News
Foroptimalstaticcheckweighingthesoftwaremodules‘check’and‘check+’are the right solutions. They allowcustomizationoftheBBA4x9andtheIND4x9 for individual activities andneedse.g.manualportioningorover/undercontrol.
Working without cablesCommunication and power supplywithoutcables!TheIND4x9terminalsandBBA4x9 compact scales are op-tionallyavailablewithaWLANinter-face,inaccordancewithIEEE802.11b.Theinstrumentscanalsobesuppliedwithabuilt-inbattery.Fortheinstru-mentsoftheBBA4x9seriesaversionwithanexternalbatteryprovidesupto13hoursmobileoperation.
Hygienic designEasy-to-clean equipment is vital infoodproduction environments. BoththeBBA4x9scaleandtheIND4x9ter-minalaredesignedinaccordancewiththeEHEDG1andNSF2 guidelines foruseinhygienicallysensitiveareas.Eventherearofthescalestandhasasmooth,closedsurfacewhichprotectsfromdirtandallowsfast,trouble-freecleaning.
Fast and preciseThecolorWeight®displaywithacolor-edbacklightgivesfast,clearindicationwhen theweight iswithin, beloworabovethetolerance.Thecolorofthebacklightcanbechosen(anymixtureof red, green and blue) as well asthe condition it refers to (e.g. below
Speed up manual operations with flexible checkweighing
Hygienic design, fast display readouts and the cutting-edge color backlight of the new BBA4x9 check scales and IND4x9 terminals set the standard for more efficient manual weighing processes.
colorWeight®
METTLER TOLEDO Convenience Food News 12
PublisherMettler-Toledo AGIndustrialHeuwinkelstrasseCH-8606 NänikonSwitzerland
ProductionMarCom IndustrialCH-8606 NänikonSwitzerland
MTSI 44099912
Subject to technical changes© 09/2006 Mettler-Toledo AGPrinted in Switzerland
tolerance).Theergonomicdesignena-blesoperatorstoworkmoreefficientlyduetoeaseofoperation.
Short stability time, approximately0.8seconds,ensureshighthroughputandincreasedproductivityofmanualoperations.
1 EHEDG: European Hygienic Engineering and Design Group
2 NSF: National Sanitation Foundation
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Fast facts BBA4x9 and IND4x9
• 6kg x 1g, 15kg x 2g, 30kg x 5g (2 x 3000d), for higher capacity scales: IND4x9 terminal
• Weights and measures approved versions 2 x 3000e
• Functions: simple weighing, static check-weighing, dispensing
• Color backlight, bar graph• Tolerances in weight or %• 99 Memory locations• Optional WLAN, battery• Meets the IP69k protection standards
against high-pressure and steam cleaning• Complete stainless steel construction
Your benefits
• Fast and precise results and operations• Higher profitability• Ergonomic design, simple to operate• Mobility up to 13h due to optional battery
Immediate checkweighing results with colorWeight®
The colored backlight of the LC display provides easy-to-recognize indication whether the weight is within the toler-ance limits or not.
Yellow – weight above tolerance
Green – weight within tolerance
Red – weight below tolerance
Closed, easy-to-clean back of the stand
EHEDGDustproof and suitable for cleaning with high-pressure equipment
No open threads
colorWeight® over under display
Complete stainless steel construction
WLAN optionally available
The “Take away” function allows repeated, fast portioning out of a full container with automatic tolerance checking and taring.
METTLER TOLEDO Convenience Food News 1 3
HACCP programs, GMP (Good Manufacturing Practice), pathogen monitoring and good cleaning practices are essential for effective food safety plans. Our scales are constructed for compliance with the latest hygienic design guidelines.
Hygienic design to improve food safety
METTLERTOLEDO supports you incomplyingwiththelatestfoodsafetystandardslikeBRC,IFSorISO22000byofferingsolutionswhichare:•CompliantwithEHEDG(European
Hygienic Engineering&DesignGroup)andNSF(NationalSanita-tionFoundation)guidelines
•Full V2A stainless steel construc-tions,optionalV4Aloadplates
•Smoothsurface(ra<0.8μm)•Easy-to-clean construction,no ex-
posedholes•Radiusofinsidecorners>3mm•IngressprotectionratinguptoIP69k•Hermeticallysealedloadcells
Your benefits•Reduce biological and chemical
contaminationrisks•Fast and thorough cleaning
procedures•Fulfillmentofhygieneregulations•Long equipment life due to
ruggeddesign
Guaranteed serviceKeep your business running
Avoid unnecessary downtime with our wide range of service packages.
With a range of innovative servicesolutionsoffering regulatory compli-ance, equipment calibration, train-ing, routine service and breakdownassistance, you canprofit from sus-taineduptime,togetherwithongoingperformanceverificationandlonglifeofequipment.Thereisarangeofcon-tractoptionsdesignedtocomplement
your existing quality systems. Eachoneoffersitsownuniquesetofben-efitsdependingontheequipmentanditsapplication.
4www.mt.com/service
Fast facts PUA579 low profile scale
• 300kg x 0.05kg – 1500kg x 0.2kg• Open design• Lifting device for easy cleaning• EHEDG conform
(300 and 600kg models -CS/-FL)• Free size scale dimensions• Approach ramps
Example: PUA579 first EHEDG conform floor scale
EHEDG
METTLER TOLEDO Convenience Food News 14
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Accurate monitoring of fixed-weight products is essential for control-ling material use and fulfilling net content legislation.
Fulfill average weight legislation and reduce costs
Solutions from METTLERTOLEDOforstatisticalqualitycontrolcombineeaseofoperation,qualitydataman-agement and analysis functionality.Sampling of fill quantities for liquidor powder products allows preciseadjustmentthroughoperatorprompt-ing or closed loop control to thefiller froma dynamic checkweigher.Unnecessary material losses are
avoidedand legal fill quantities andaverage weight regulations are met.Production processes conform withinternalandexternalstandardssuchasISOandGMP.Ourstandalonecom-pact solutions or networked systemsprovidestatisticaldatatounderstand,document and control profitabilityandquality.
Key customer benefits•Savemoneybyreducingoverfilling•Avoidlegalcomplaints•Simple and informative online
status of filling process, allowingquickreaction
•StreamlineinternalQAprocedures
Parameters Value Unit
Raw material costs 1.– EUR/kg
Packages produced 100 000 Units per day
Nominal fill quantity 100 g
Production days 250 Days per year
Production mean value 101 g
Overfill per package 1 g
Overfill per day 100 kg
Overfill per year 25 000 kg
Overfill losses 25 000.– EUR/year
Solutions that pay back!
Compact solutions: SQC14/SQC16 – eliminate pencils and pocket calculators
Sample check your products on ourentrylevelportablecompactsystemforefficientnetweightcontrol:•Flexibleforupto300articles•Statistical analyses and graphical
representations•Long-termandbatchstatistics•Keyboardandbarcodereaderinterface•Trendanalysiswithalarms
?Handwritten test report
SQC16 batch report with standardized data analysis
SQC14 strip printer
SQC16 with barcode scanner
METTLER TOLEDO Convenience Food News 1 5
PC-based/networked solutions: FreeWeigh.Net® – total quality control for quality products
Ourexpandablenetworked systemen-suresmaximumnetworkedprotectionandconnectstovirtuallyanydeviceforinstantdata collectionandanalysisofimportantprocessparameters:•Powerfulqualityassurance system
forallaspectsofproductandpack-agequalitycontrol
•Statisticalqualitydataisevaluatedonline on the display screen or infreelydefinablereports
•Realtimeanalysisandalertshelptotakeimmediatecorrectivemeasuresandtosavemoneybyreducingover-filling
•Devices are linked by Ethernet /TCP/IPanddataisstoredonaMSSQLdatabase
Sample check Checkweigher Metal detectionFreeWeigh.Net® online quality data analysis
?Handwritten test report
Typical FreeWeigh.Net® screens
Batch/lot ID OK?
Package quality parameters
Sealing OK?
Label OK?
Undamaged?
Net content OK?
Expiry date OK?
CO2 OK?
Metal free?
Product quality parameters
Sensory test
Visual appearance (color ...)
Moisture
pH-value
...
METTLER TOLEDO Convenience Food News 16
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Challenges faced in the packaging area are:•Responding quickly to retailer de-
mandswhileimprovingmargins•Improvingpackpresentation•Minimizingdowntimeandproduct
giveaways
Witha complete offering of cutting-edge weighing technology, high-performanceprinting,andsmartsoft-waresolutions,wecanhelpyoutackleyourlabelingchallengeswhethertheyareverysimpleorhighlydemanding.
Intuitive human-machine interfaceTouch screen operator displays withgraphicaliconsguidetheoperatorin-tuitively and reduce nearly every op-erationto justoneor twokeystrokes.Thisinterfaceallowsreducedoperatortrainingaswellasincreasedoperatingefficiency.
Advanced ergonomics and sanitary designOur weigh-price labelers are madeoutofstainlesssteelforextensivepro-tection against food contamination.Careful attention to hygienic designrequirements,withnodeadspotsandfewhorizontal parts, ensure that thelabelersareeasytoclean.
Modular designOur product offering includes bothmanual and automatic weigh-pricelabelersconstructedofflexible“build-ing blocks.” Different combinationsandconfigurationscanmeetspecificbudgetandoperationalrequirements.METTLERTOLEDO will help you toselecttheright:•Scaleperformance•Displaytechnology•Memorycapacity•ITconnections•Degreeofautomation•Integrationkits
A large range of options and peri-pherals give flexibility for meetinguniquerequirementse.g.wirelessnet-work,harddisks,externalkeyboards,bar code scanners,RFID transpond-er,dynamiccheckweighing,ormetaldetection.
Weigh-price-labelingErgonomic, modular, fast
Etica 2300 standard manual labeler
For individual weight labeling of various products, high- speed weighing, smart printing and fast product changes are essential. METTLER TOLEDO offers static and automated solutions for both manual and high-speed prepack applica-tions. Choose from our Etica and PAS product range.
Etica 2400i combination with automatic stretch wrappers
Etica 2430G multi-conveyer weigh-price labeler range
METTLER TOLEDO Convenience Food News 1 7
Efficient label applicatorsThe unique Etica label applicator(EticaGseries) does not require anair compressor, allowing savings oninitial equipment expense and on-going maintenance costs. Labels aregentlyappliedinanypre-memorizedorientation.
PASsystemsprovidemotorizedheightadjustmentandplacethelabelinanycornerofthepackage.Userswillhaveanewdegreeoffreedominplanningtheir case display layouts to maxi-mize bothproduct presentationandconsumerimpact.
Smart label design toolsRetailers want labels to carry clear,correct information, in accord-ancewiththeirtraceabilityandstylerequirements.
Oursolutionsareequippedwithlabeldesignsoftwaretoolswhichfacilitatethedesignoflabelscustomizedforre-tailers’ demands. A touch-screen al-lowstheusertocreatespecificlabels–evenwithscannedelementssuchaslogosandgraphics,pre-programmedlabeltemplatesorRFID.
Versatile integration capabilitiesTheengineersatMETTLERTOLEDOworkedcloselywithEurope’s leadingautomatic stretch wrapper supplierstodesignperformance-enhancingandcost-effectiveweigh-wrap-labelsystemsolutions. Achieving a small systemfootprint means the systems requireonlyslightlymorefloorspacethanthewrapperalone.
ThePASandEticaweigh-pricelabel-ers canbe integrated viaTCP/IP inaMETTLERTOLEDO scalenetwork,inhost computer systems andgoodsmanagementsystems.
Etica weigh-price-labeling systems
• Static and automatic weigh-price-labeling up to 55 pieces/min.
• Operator displays: – 5.7” color backlit LCD (Etica 2300 series) – 10.4” high resolution touch screen (Etica 4400 series)• 3 inch graphic thermal printer (125 to 250mm/sec) with
fully programmable label format (max. size 80 x 200mm)• Data memory: – 64 to 256MB RAM – 128MB to 10GB mass storage – Unlimited number of logo graphics and label descriptions• Interfaces: – 1 serial RS232 interface – Optional second RS232 + RS485 + Centronics port – Ethernet network communication interface (10baseT), TCP/IP, 2 USB ports (1) – Optional: hand-held bar code scanner for automatic traceability data processing
Garvens PAS 3008/3012 price labelers
PAS 3008 and PAS 3012 weigh-price-labeling systems
• Dynamic weigh-price-labeling of products in motion up to 60 pieces/min (PAS 3008) or 150 pieces/min (PAS 3012)
• Accurate, touch-free labeling by an air jet• Motorized height adjustment of the thermal printer, with side
adjustment bracket – for label application in any desired position
• Thermal print and thermal transfer labels for max. dimen-sions of 102 x 88mm (PAS 3008) or 100 x 100mm (PAS 3012), specific solutions on request
• Data memory: 10GB• Interfaces –One serial interface for peripherals (RS232C), e.g. for
connection with the communication software network- ing via TCP/IP, Profibus® DP, etc.
• Remote diagnostics and extensive statistical report facilities • Checkweighing mode• Optional: metal detector• Optional: RFID labeling• Special solutions, e.g. for weighing/labeling up to 30kg
or 60kg, are available on inquiry
Etica 4400
www.mt.com/ind-convenience-foodFor more information
Mettler-Toledo AGCH-8606 GreifenseeSwitzerlandTel. + 41 44 944 22 11Fax + 41 44 944 30 60
Your METTLER TOLEDO contact:
A wide range of solutionsto improve processes
1.GarvensS3SHARKCombiweigher2.SevenGo™portablepH-meter3.Halogenmoistureanalyzer4.Safeline®T20X-rayinspectionsystem
1.4serieswithcheckapplication(BBA4x9,IND4x9)2.StatisticalQualityControl/StatisticalProcessControl3.Processweighing4.Methodsofmoisturecontentdetermination
Share our knowledge
Learn from our specialists – our knowledge and experience are at your disposal in print or online.
Learnmoreaboutallofoursolutionsfor the convenience food industry atourwebsite.Youcanfindinformationonawiderangeof topicstoimproveyourprocesses,includingcasestudies,
application stories, return-on invest-mentcalculators,plusalltheproductinformationyouneedtomakeanin-formeddecision.
Colored tolerance controlfor unmistakable results!
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The optimal solution for manual checkweighing:4 Series with check application• Hygienic design
• Colored backlighting
• Fast and precise
• Flexibly adjustable
IP69KGMP
EHEDGNSF
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