Post on 25-Feb-2018
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Conveyor Belt Group
Conveyor Belt Products Guide
High Performance Belting for Bulk
Material Handling Applications
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The ContiTech Conveyor Belt Group is a technology leader and theworlds largest bulk material handling conveyor belt manufacturer.
We carry a broad selection of both steel cord and textile reinforced
conveyor belts, service/repair materials and special engineered
products for mining, machine and equipment construction and
many other branches of industry. Starting with our flagship plant in
Northeim, Germany one of the most technologically advanced
production facilities in the world, we now manufacture a complete
range of belting products at factories strategically located around
the globe.
ContiTechs performance based conveyor belt technology
represents safe, reliable, cost efficient and eco friendly operation
both above and below ground. ContiTech provides customer
oriented services worldwide. From consulting and planning for newand existing conveyor systems, to installation, start-up, and post
commissioning service, our application engineers are at your
service. These engineers are on hand to make design calculations
using special computer programs and offer on-site recommenda-
tions. They are backed by the total resources of the ContiTech
Conveyor Belt Group and the experience gained in the use of our
conveyor belts throughout the world.
All of our conveyor belt production is tracked by a comprehensive
quality assurance program that fully complies with the require-
ments of ISO 9001. The program draws heavily on the strict quality
guidelines the ContiTech division applies in supplying the automo-
tive industry. Alongside standard tests, properties like rubber
penetration, troughability and the dynamic durability of the belt
splices are also tested. In addition to ensuring compliance with the
requirements defined in the standards, ContiTech laboratories are
flexible enough to meet customer-specific demands, and can
document each certification process.
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ContiTech CoverCompounds
Offering high performance rubber covers with optimum properties
is instrumental in ranking ContiTech number one in the world. Our
portfolio of compounds contains a broad selection of cover stocks
optimally adaptable to the applications of mining and industry.
ContiTech offer compounds to meet global quality standards such
as the Rubber Manufacturers Association (RMA), Deutsches Institut
fr Normung (DIN), and the Mine Safety and Health Administration
(MSHA). The compound types go well beyond mere compliance
with the stipulations contained in these types of standards. Their
specific properties are the result of intensive research that is based
on lifelike laboratory testing procedures and extensive,wide-ranging field trials. The ContiTech Conveyor Belt Group has
over 2,000 different compounds to choose from, and continues to
develop additional compounds that extend conveyor belt life
cycles. Here is a list of the most popular compounds along with
their respective physical characteristics.
General Purpose Compounds
Compound Description Applications
Sentry
Cover Compounds
Sentry meets RMA Grade II requirementsand is a good choice for transport of coal,aggregates, sand and gravel. Goodresistance to abrasion and wear in bulkhandling applications.
Sentry AR Sentry AR meets RMA Grade IIrequirements for tensile and elongationbut is formulated to have advancedabrasion resistance. Recommended forapplications requiring superior resistanceto abrasion and wear.
Aggregates
Cement
Cement
Power Generation
Steel
Fertilizer
Prep Plants
Aboveground Coal
Sentry Plus When RMA Grade II is not quite goodenough - Sentry Plus is used in primarycrushing applications where the RMAGrade I specification is preferred. Providescut and gouge resistance as well asadvanced abrasion resistance.
Severe Duty and High Performance Compounds
Compound Description Applications
DIN Y DIN Y is a premium general purpose cover.Meets requirement for DIN Y whichexceeds RMA requirements for Grade I.Force is the best value for most abrasivematerial handling applications.
DIN W
DIN W is designed for high impact stressapplications where cutting, gouging andtearing of the cover is a primary concern.Very good abrasion resistance. Designedfor hard rock ore, granite, quartz, and othersharp edged, abrasive material. Meets DINW specification which exceeds RMA GradeI requirements. Hard Rock Mining
Aggregates
Cement
Power Generation
Steel
Bulk Terminals
Prep Plants
Aboveground Coal
DIN X
DIN X offers enhanced physical propertiesfor abusive applications where thecombination of abrasion and cutting,
tearing and gouging of the covers isextreme. Excellent abrasion and abuseresistance. Meets DIN X specification.
DuraStar DuraStar has tremendous resistance tocutting, tearing and gouging stresses.Developed primarily for hard rock ore,DuraStar is a premium compound for themost abusive applications. It is unmatchedin resisting the damaging effects of large,sharp edged, abrasive materials.
DuraStar AR DuraStar AR offers superb abrasionresistance in combination with outstand-ing cut, gouge and tear resistance. Suitablefor the most severe abrasive applicationsuch as copper, gold, taconite, crushedstone and other materials where superiorperformance is required.
Everlast The best resistance to sliding abrasion inthe industry. Everlast is recommended forapplications where highly abrasivematerial is conveyed and premature beltwear is the primary reason forreplacement. High tensile properties allowEverlast to resist cutting, gouging andtearing of the cover.
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Oil Resistant Compounds
Compound Description Applications
Lumberjack
Designed to be a high performance, yet
cost effective, moderately oil resistant
compound for the wood products
industry. Lumberjack is best suited for
handling logs, bark and wood chips in
both paper and saw mill applications.
MOR
Moderate Oil Resistance (MOR) is
engineered to resist cover swell due to
oil exposure. MOR is ideally suited to
handling waste products, sludge,
sewage, wood products and other
moderately oily materials.
Aggregates
Cement
Power Generation
Steel
Fertilizer
Prep Plants
Aboveground Coal
Oily Coke
Petroleum
Lubricants
Fertilizer
Chemicals
SOR
Superior Oil Resistance (SOR) is
recommended for use with materials
having extreme concentrations of oil. In
addition to offering the best oil
resistance in the industry, SOR displays
excellent resistance to abrasion, cutting
and gouging.
Oil Sand MiningOilSand OilSand is designed to retain its
flexibility while conveying oily material
in temperatures as low as -50OF. Highly
recommended for oil sand service in
Northern Canada.
High Temperature Compounds
Compound Description Applications
Vulkan
Classic
Perfectly suited for transporting
moderately hot materials up to
300F/150C. Vulkan Classic is an SBR
based compound formulated for
superior abrasion resistance, as well as,
moderate heat.
Vulkan Prime
Designed to withstand the degrading
effects of material at elevated tempera-
tures, Vulkan Prime is the workhorse of
ContiTech hot materials portfolio.
Vulcan Prime can handle hot materials
up to 400F/350C while retaining
excellent wear properties.
Cement
Calcined Lime
Foundries
Taconite
CokingVulkan
Optimum
Designed for the hottest materials,
Vulkan Optimum can carry materials as
hot as 430F/22C. Modified polymer
compositions and an optimized cross
linking system give Vulkan Optimum
30% higher tensile strength. Adhesion
remains constant under extreme
thermal loads.
Special Purpose Compounds/Covers
Compound Description Applications
ContiCoal ContiCoal is a compound engineered to
be free from halogens and heavy
metals. It contains no chlorine, so when
heated it does not release hydrochloric
acid.
ContiClean ContiClean is a family of non-stick belts
that are designed to minimize the
problems associated with conveying
damp, sticky materials such as gypsum.
Coal Mining
Terminals
Power Generation
Gypsum
Cement
Overland
Conveyors
Power Saving
Opportunities
XLL Low rolling resistance bottom cover
compound. XLL (Extra Low Loss) is up
to 30% more efficient than standard
rubber covers.
Fire and Oil Retardant Compounds
Compound Description Applications
Coaline OR
Flame retardant and resistant to
materials with moderate amounts of oil.
Coaline OR is fully ozone, UV and
abrasion resistant and meets the ASTM
D378 Part 13.2 specification for flame
retardance.
ContiGrain
Ideal for handling extremely oily
materials such as grain, soybeans or
vegetable fats. Heartland's compound is
not only highly oil resistant but
engineered to surpass both the static
conductivity specifications set by OSHA,as well as, the fire retardant specifica-
tions of ASTM D378 Part 13.2.
Aboveground Coal
Handling
Power Generation
Bulk Terminals
Prep Plants
Agricultural
Grain
Feed
Fire Retardant Compounds
Compound Description Applications
Coaline
Coaline offers high performance where
flame retardance is required in
aboveground or non-coal mining
underground applications. Coaline is
fully ozone, UV and abrasion resistant
and meets the ASTM D378 Part 13.2
specification for flame retardance.
Coaline Plus
Coaline Plus takes everything good
from the original Coaline while
improved with 25% better abrasion
resistance. Coaline Plus is fully ozone,
UV and abrasion resistant and meets
both DIN K and ASTM D378 Part 13.2
specifications for flame retardance.
Aboveground Coal
Handling
Power Generation
Ports
Bulk Terminals
Prep Plants
Trona
Potash
Underground Coal
Mining
FireSentinel
A high performance compound
specifically engineered for the deman-
ding underground coal mining market.
FireSentinel is unmatched in cut and
gouge resistance and meets MSHA CFR
Title 30, Part 14 fire retardance
standards.
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Compound Specifications
General Purpose Compounds (RMA)
Rubber Specifications Unit Sentry Sentry AR Sentry Plus
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
FC
203114
400
200
605
-40 to 200-40 to 93
T560
203114
400
150
585
-40 to 200-40 to 93
T544
261118
400
120
0
-40 to 200-40 to 93
N17
Premium General Purpose Compounds (DIN & More)
Rubber Specifications Unit DIN Y DIN W DIN X
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
FC
290120
400
150
645
-40 to 200-40 to 93
TDNZ
261118
400
90
605
-40 to 200-40 to 93
7260
362625
450
120
605
-40 to 200-40 to 93
TDAN
DuraStar
333623
430
120
635
-40 to 200-40 to 93
TDVZ
Everlast2
290120
550
40
635
-40 to 200-40 to 93
AAA
DuraStar AR2
319122
500
65
625
-40 to 200-40 to 93
CGLA
Fire Retardant Compounds
Rubber Specifications Unit Coaline
Fire Retardant Standard
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
FC
ASTM D378Part 13.2
217615
400
150
655
-40 to 180-40 to 82
TDFZ
FireSentinel
MSHA CFRTitle 30 Part 14
246617
450
180
655
-40 to 180-40 to 82
7783
Coaline Plus2
ASTM D378Part 13.2, DIN K
290120
500
110
635
-40 to 180-40 to 82
7050
ContiGrain
ASTM D378Part 13.2
159511
400
280
625
-40 to 180-40 to 82
7962
Coaline OR
ASTM D378Part 13.2
224815.5
400
140
655
-40 to 180-40 to 82
TDFM
Fire & Oil Retardant Compounds
Oil Resistant Compounds
Rubber Specifications Unit Lumberjack MOR
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
FC
210014
370
200
635
-30 to 180-34 to 82
LJWP
232116
400
165
635
-30 to 180-34 to 82
TDRZ
SOR
290120
450
100
625
-30 to 180-34 to 82
7962
OilSand2
210314.5
500
100
605
-50 to 180-46 to 82
5061
Heat Resistant Compounds
Rubber Specifications Unit Vulkan Classic
Tensile Strength (Minimum)
Elongation (Minimum)
Abrasion (Maximum)
Durometer
Temperature Range1
Continental Quality Label
PSIMpa
%
DIN (mm3)
Shore A
F
C
217615
350
120
645
-40 to 200/400
-40 to 100/200
TDHZ
Vulkan Prime
159511
370
150
605
-40 to 300/900
-40 to 150/500
HOB
Vulkan Optimum3
290120
450
120
655
-40 to 400/1100
-40 to 200/600
TDEE
1. The maximum temperatures are dependent on the form of the material, duration of exposure and characteristics of the installation
2. Manufactured only at facility in Volos, Greece
3. Manufactured only at facility in Northeim, Germany
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CONTIFLEXConveyor BeltingIts advanced design is engineered for exceptionally dependable
service in demanding applications. Mining and industrial opera-
tions have learned to expect this from ContiTech - the leader in
bulk material handling conveyor and elevator belting. CONTIFLEX
takes advantage of ContiTechs resources in textile and polymer
technology, and applies this expertise to a high-performance belt
design for utilization in modern conveyor and elevator systems.
Never has the performance, efficiency, and longevity of a textile
reinforced conveyor belt been advanced this far.
CONTIFLEX textile reinforced conveyor belts are highly
engineered for a variety of bulk material handling applications in
the mining, aggregate, and industrial markets. The dimensionally
stable, high-performance polyester/nylon textile reinforcement is
suitable for heavy-duty operations. The high physical and
mechanical properties of the rubber covers are designed to
operate in a wide range of environments and conditions.
CONTIFLEX General Specifications
Unit 2-220Technical Specifications 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750
Textile Type
2 2 3 3 4 3 4 3 4 3Number of Textile Plies
P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N
Operating Tensile Strength PIW 220 250 330 375 440 450 500 600 600 750
Nominal Carcass Gauge inches 0.100 0.104 0.154 0.166 0.213 0.201 0.228 0.260 0.276 0.236
Belt Modulus PIW 24400 23800 36600 38000 48000 38000 45000 50000 50000 62500
2-400
2
P/N
400
0.172
39000
CONTIFLEX Minimum Belt Width (inches)1
2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750
20 16 16 20 20 24 24 30 30 30 30
Carrying Idlers 35 18 18 24 24 30 30 36 30 36 36
45 24 24 30 30 36 30 42 36 42 42
Belt Carcass Type 2-400
20
24
30
1. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTIFLEX Load Support (inches)1
Material Weight Idlers 2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750
20 48 54 60 72 72 72 84 84 96 84
Light 0 to 40 lbs/ft 3 35 42 48 54 60 72 66 72 72 84 72
45 36 42 48 60 60 60 72 66 72 66
20 42 48 60 60 66 66 72 72 84 72
Medium 41 to 80 lbs/ft3 35 36 42 48 60 60 60 60 60 72 60
45 36 36 42 54 54 54 54 54 66 54
20 36 42 48 54 60 60 66 66 72 66
Heavy 81 to 120 lbs/ft3 35 30 36 42 54 54 54 60 54 60 60
45 24 30 36 48 48 48 54 48 54 54
20 30 36 42 48 48 54 60 54 66 54
Extra Heavy Over 120 lbs/ft3 35 24 30 42 42 42 48 54 48 54 48
45 NR NR 36 36 36 42 48 42 48 42
2-400
60
54
54
54
48
42
48
48
42
42
36
30
CONTIFLEX Minimum Pulley Diameters (inches)
2-220 2-250 3-330 3-375 4-440 3-450 4-500 3-600 4-600 3-750
Belt
Operating
Range
Belt Carcass Type
81-100% of Rated Tension 16 16 18 20 24 24 28 24 30 30
61% to 80% of Rated Tension 14 14 16 18 20 20 24 20 24 24
Up to 60% of Rated Tension 12 12 14 16 18 18 20 18 20 20
2-400
20
16
14
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ImperialCONTIFLEX General Specifications
5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000
Number of Textile Plies 5 4 3 4 5 4 6 5 3 4 4 5
Textile Type P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N P/N
Operating Tensile Strength 750 800 900 1000 1000 1200 1200 1250 1500 1800 2000 2000
Nominal Carcass Gauge .351 .354 .272 .323 .350 .370 .425 .409 .410 .540 .555 .581
Belt Modulus 62500 66600 75000 83300 83300 100000 100000 104100 100000 120000 133000 133300
UnitTechnical Specifications
PIW
inches
PIW
CONTIFLEX Minimum Belt Width (inches)1
5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000
20 36 30 30 36 42 42 42 42 42 48 54 54
Carrying Idlers 35 36 36 36 42 42 42 42 48 48 54 54 54
45 42 42 42 48 48 48 48 54 54 60 60 60
Belt Carcass Type
1. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTIFLEX Load Support (inches)1
Material Weight Idlers 5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000
20 96 96 84 96 108 108 120 120 108 126 126 126
Light 0 to 40 lbs/ft 3 35 84 84 72 84 96 96 108 108 96 126 126 126
45 84 72 66 84 84 84 96 96 84 120 126 126
20 84 84 72 84 96 96 108 108 96 120 126 126
Medium 41 to 80 lbs/ft 3 35 72 72 72 72 84 84 96 96 96 120 126 126
45 60 66 66 72 78 78 96 84 84 108 120 126
20 72 84 72 84 96 84 108 108 96 108 120 126
Heavy 81 to 120 lbs/ft 3 35 60 72 60 72 84 72 96 96 84 108 114 120
45 54 60 54 60 72 72 84 84 72 96 108 114
20 60 72 60 72 84 72 96 96 84 108 114 114
Extra Heavy Over 120 lbs/ft 3 35 54 60 54 60 72 66 84 84 72 96 102 108
45 48 54 48 54 66 60 84 72 72 84 96 102
CONTIFLEX Minimum Pulley Diameters (inches)
5-750 4-800 3-900 4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000
Belt
Operating
Range
Belt Carcass Type
81-100% of Rated Tension 30 30 32 36 36 42 48 42 48 54 60 60
61% to 80% of Rated Tension 24 24 26 30 30 36 42 36 42 48 54 54
Up to 60% of Rated Tension 20 20 20 24 26 30 36 30 36 42 48 48
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CONTIFLEX General Specifications (millimeters)
Unit EP400/2Technical Specifications EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3
Textile Type
Number of Textile Plies
EP
2
40
2.54
4270
EP
2
50
2.64
4160
EP
3
60
3.91
6400
EP
3
75
4.22
6650
EP
2
70
4.37
6830
EP
3
75
5.11
6650
EP
4
80
5.41
8400
EP
4
100
5.79
7880
EP
3
105
6.60
8750
EP
4
120
7.01
8750
EP
3
90
5.99
10940
Operating Tensile Strength kN/m
Nominal Carcass Gauge mm
Belt Modulus N/mm
EP700/2
EP400/2 EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3
400
450
600
400
450
600
500
600
750
500
600
750
500
600
750
600
750
900
600
750
900
750
900
1050
750
750
900
750
900
1050
750
900
1050
EP700/2
CONTIFLEX Minimum Belt Width (millimeters)1
20
Carrying Idlers 35
45
Belt Carcass Type
EP400/2 EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3
1200
1000
900
1000
900
900
900
700
600
700
600
NR
1300
1200
1000
1200
1000
900
1000
900
700
900
700
NR
1500
1300
1200
1500
1200
1000
1200
1000
900
1000
1000
900
1800
1500
1500
1500
1500
1300
1300
1300
1200
1200
1000
900
1500
1300
1300
1300
1200
1000
1200
1200
1000
1000
900
700
1800
1600
1500
1600
1500
1300
1500
1300
1200
1300
1200
1000
1800
1800
1500
1600
1500
1300
1500
1300
1200
1200
1000
900
2100
1800
1800
1800
1500
1300
1600
1500
1300
1500
1300
1200
2100
1800
1600
1800
1500
1300
1600
1300
1200
1300
1200
1000
2400
2100
1800
2100
1800
1600
1800
1500
1300
1600
1300
1200
2100
1800
1600
1800
1500
1300
1600
1500
1300
1300
1200
1000
EP700/2
CONTIFLEX Load Support (millimeters)1
Material Weight Idlers
20
Light 0 to 40 lbs/ft 3 35
45
20
Medium 41 to 80 lbs/ft3 35
45
20
Heavy 81 to 120 lbs/ft3 35
45
20
Extra Heavy Over 120 lbs/ft 3 35
45
EP400/2 EP500/2 EP630/3 EP750/3 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3
400
450
650
400
450
650
550
650
800
550
650
800
550
650
800
650
800
950
650
800
950
800
950
1100
800
800
950
800
950
1100
800
950
1100
EP700/2
CONTIFLEX Minimum Pulley Diameters (millimeters)
BeltOperating
Range
81-100% of Rated Tension
61% to 80% of Rated Tension
Up to 60% of Rated Tension
Belt Carcass Type
1. Load support and minimum belt width can be influenced by the cover gauge utilized.
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CONTIFLEX General Specifications (millimeters)
Unit EP1500/5Technical Specifications EP1400/4 EP1500/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4
Textile Type
Number of Textile Plies
EP
5
150
8.92
10940
EP
4
140
8.99
11660
EP
3
188
6.91
13130
EP
4
175
8.20
14580
EP
5
188
8.89
14580
EP
4
250
9.40
17510
EP
6
263
10.80
17510
EP
5
281
10.39
18230
EP
3
300
10.41
17510
EP
4
400
13.72
21010
EP
4
400
14.10
23290
Operating Tensile Strength kN/m
Nominal Carcass Gauge mm
Belt Modulus N/mm
EP1600/5 EP3150/5
EP
5
394
14.76
23340
EP1500/5 EP1400/4 EP1500/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4
900
900
1050
750
900
1050
750
900
1050
900
1050
1250
1050
1050
1250
1050
1050
1250
1050
1050
1200
1050
1200
1350
1050
1200
1350
1200
1350
1550
1350
1350
1550
EP1600/5 EP3150/5
1350
1350
1550
CONTIFLEX Minimum Belt Width (millimeters)1
20
Carrying Idlers 35
45
Belt Carcass Type
EP1500/5 EP1400/4 EP1600/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4
2400
2100
2100
2100
1800
1500
1800
1500
1300
1500
1300
1200
2400
2100
1800
2100
1800
1600
2100
1800
1500
1800
1500
1300
2100
1800
1600
1800
1800
1600
1800
1500
1300
1500
1300
1200
2400
2100
2100
2100
1800
1800
2100
1800
1500
1800
1500
1300
2700
2400
2100
2400
2100
1900
2400
2100
1800
2100
1800
1600
2700
2400
2100
2400
2100
1900
2100
1800
1800
1800
1600
1500
3000
2700
2400
2700
2400
2400
2700
2400
2100
2400
2100
2100
3000
2700
2400
2700
2400
2100
2700
2400
2100
2400
2100
1800
2700
2400
2100
2400
2400
2100
2400
2100
1800
2100
1800
1800
3200
3200
3000
3000
3000
2700
2700
2700
2400
2700
2400
2100
3200
3200
3200
3200
3200
3000
3000
2800
2700
2800
2500
2400
EP1600/5 EP3150/5
3200
3200
3200
3200
3200
3200
3200
3000
2800
2800
2700
2500
CONTIFLEX Load Support (millimeters)1
Material Weight Idlers
20
Light 0 to 40 lbs/ft 3 35
45
20
Medium 41 to 80 lbs/ft 3 35
45
20
Heavy 81 to 120 lbs/ft 3 35
45
20
Extra Heavy Over 120 lbs/ft 3 35
45
EP1500/5 EP1400/4 EP1600/3 EP1400/4 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4
950
950
1100
800
950
1100
800
950
1100
950
1100
1220
1100
1100
1250
1100
1100
1250
1100
1100
1250
1100
1250
1400
1100
1250
1400
1250
1400
1550
1400
1400
1550
EP1600/5 EP3150/5
1400
1400
1550
CONTIFLEX Minimum Pulley Diameters (millimeters)
BeltOperating
Range
81-100% of Rated Tension
61% to 80% of Rated Tension
Up to 60% of Rated Tension
Belt Carcass Type
1. Load support and minimum belt width can be influenced by the cover gauge utilized.
Metric
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CONTI TITANConveyor Belting
CONTI TITAN General Specifications
I-230 I-285 I-350 I-450 I-550 I-700 I-800 I-900
Textile Type P/N/N
1
230
0.094
26000
290
P/N/N
1
285
0.098
29000
475
P/N/N
1
350
0.109
37000
900
P/N/N
1
450
0.120
48000
1000
P/N/N
1
550
0.141
52000
1325
P/N/N
1
700
0.156
56000
1800
P/N/N
1
800
0.172
-
3130
P/N/N
1
900
0.203
-
3540
Number of Textile Plies
Operating Tensile Strength
Nominal Carcass Gauge
Belt Modulus
Impact Resistance1
Technical Specifications I-180
P/N/N
1
180
0.078
23000
220
Unit
PIW
inches
PIW
ft-lbs
I-230 I-285 I-350 I-450 I-550 I-700 I-800 I-900
14
18
24
18
24
30
20
24
30
24
30
36
24
30
36
30
36
42
36
42
48
36
42
48
I-180
14
18
18
CONTI TITAN Minimum Belt Width (inches)
Belt Carcass Type
20
Idlers 35
45
CONTI TITANLoad Support2 (inches)
Material Weight Idlers I-180 I-230 I-285 I-350 I-450 1-550 I-700 I-900
20 42
36
30
36
3024
30
24
NR
30
NR
NR
48
42
36
42
3636
36
30
NR
30
NR
NR
60
54
48
54
4842
48
42
36
36
30
24
72
60
54
60
5448
54
48
42
48
42
36
84
72
60
72
6054
60
54
48
54
48
42
84
72
60
72
6054
72
60
54
60
54
48
84
84
72
84
7260
72
72
60
72
60
54
84
84
84
84
8472
84
72
72
84
72
60
I-800
84
84
72
84
7260
72
72
60
72
60
54
Light 0 to 40 lbs/ft 3 35
45
20
Medium 41 to 80 lbs/ft
3
3545
20
Heavy 81 to 120 lbs/ft3 35
45
20
Extra Heavy Over 120 lbs/ft 3 35
45
I-230 I-285 I-350 I-450 1-550 I-700 I-800 I-900I-180
CONTI TITAN Minimum Pulley Diameters (inches)
Belt Carcass Type
81-100% of Rated TensionBelt
Operating
Range
14
12
10
14
12
10
16
14
12
18
16
14
20
18
16
24
20
18
24
20
18
28
24
20
30
24
20
61-80% of Rated Tension
Up to 60% of Rated Tension
1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance isdowngraded from the values shown in the table. Testing performed in accordance with DIN 22102.
2. Load support and minimum belt width can be influenced by the cover gauge utilized.
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A tough belt designed for tough conditions, CONTI TITAN is
constructed to withstand brutal operating conditions. The unique,
highly engineered, straight-warp carcass is designed to maximize
the resistance to extreme ripping, tearing, gouging, and impact
stresses. Conventional plied conveyor belting utilizes fabric plies
consisting of longitudinal and transverse yarns that cross overand under each other. This crimping of the yarns is elongated
under tension, and as a result manifests additional stretch. The
CONTI TITAN straight-warp fabric is designed with heavy duty,
high-strength, straight yarns in the longitudinal direction, which
are bound to heavy duty weft yarns with a specially engineered
binder yarn. This unique construction eliminates most all of the
crimp found in conventional conveyor belting fabrics.
CONTI TITAN is engineered and designed to provide the follow-
ing characteristics:
High-strength with exceptional dimensional stability
Rip and tear resistance that is 2-3 times that of conventional
conveyor belting
Impact resistance that far exceeds conventional conveyor belting Outstanding puncture resistance
Excellent flexibility and load support
CONTI TITAN is available in operating tension ratings up to 900
PIW (160 kN/m) in the single unit design and up to 2,250 PIW
(400 kN/m) in the double unit design. Combined with one of
ContiTechs high-performance covers, CONTI TITAN will provide
the lowest cost of ownership in demanding applications.
CONTI TITAN General Specifications
II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250
Textile Type P/N/N
2
450
0.250
39000
1475
P/N/N
2
550
0.257
44000
2200
P/N/N
2
700
0.264
50000
2900
P/N/N
2
1000
0.284
68000
4720
P/N/N
2
1250
0.347
82000
5900
P/N/N
2
1750
0.378
95000
8850
P/N/N
2
2000
0.394
-
11060
P/N/N
2
2250
0.457
-
14750
Number of Textile Plies
Operating Tensile Strength
Nominal Carcass Gauge
Belt Modulus
Impact Resistance1
Technical Specifications II-350
P/N/N
2
350
0.219
35000
1250
Unit
PIW
inches
PIW
ft-lbs
II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250
24
30
36
24
30
36
30
36
42
30
36
42
30
36
42
36
42
48
42
48
54
42
48
54
II-350
24
30
36
CONTI TITAN Minimum Belt Width (inches)
Belt Carcass Type
20
Idlers 35
45
II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250II-350
CONTI TITAN Minimum Pulley Diameters (inches)
Belt Carcass Type
81-100% of Rated TensionBelt
Operating
Range
24
20
18
24
20
18
24
20
18
30
24
20
36
30
24
36
30
24
48
42
36
54
48
42
54
48
42
61-80% of Rated Tension
Up to 60% of Rated Tension
1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance isdowngraded from the values shown in the table. Testing performed in accordance with DIN 22102.
2. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTI TITAN Load Support2 (inches)
Material Weight Idlers II-350 II-450 II-550 II-700 II-1000 II-1250 II-1750 II-2000 II-2250
20
Light 0 to 40 lbs/ft 3 35
45
20
Medium 41 to 80 lbs/ft 3 35
45
20
Heavy 81 to 120 lbs/ft3 35
45
20
Extra Heavy Over 120 lbs/ft 3 35
45
84
72
66
72
6660
72
60
54
60
54
48
84
84
72
84
7272
84
72
60
72
60
54
84
84
72
84
7272
84
72
60
72
60
54
84
84
84
84
8484
84
84
72
84
72
60
84
84
84
84
8484
84
84
84
84
78
72
84
84
84
84
8484
84
84
84
84
84
84
126
126
108
120
120108
108
108
96
108
96
84
126
126
114
126
120114
120
114
102
114
102
96
126
126
114
126
120114
120
114
102
114
108
96
Imperial
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CONTI TITAN General Specifications (millimeters)
EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1
Textile Type EPP
1
40
2.10
4550
395
EPP
1
50
2.30
5080
645
EPP
1
63
2.60
6480
1220
EPP
1
80
3.05
8410
1350
EPP
1
100
3.60
9110
1800
EPP
1
125
4.00
9810
2440
EPP
1
140
4.10
-
4240
EPP
1
160
5.00
-
4800
Number of Textile Plies
Operating Tensile Strength
Nominal Carcass Gauge
Belt Modulus
Impact Resistance1
Technical Specifications EPP315/1
EPP
1
32
1.90
4030
300
Unit
kN/m
mm
N/mm
N-m
EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1
350
450
600
450
600
800
550
650
800
650
800
900
650
800
900
800
950
1100
950
1100
1250
950
1100
1250
EPP315/1
350
450
450
CONTI TITAN Minimum Belt Width (millimeters)
Belt Carcass Type
20
Idlers 35
45
CONTI TITANLoad Support2 (millimeters)
Material Weight Idlers EPP315/1 EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1600/1
20 1000
900
750
900
750
600
750
600
NR
750
NR
NR
1200
1000
900
1000
900
900
900
700
NR
700
NR
NR
1500
1300
1200
1300
1200
1000
1200
1000
900
900
700
600
1800
1500
1300
1500
1300
1200
1300
1200
1000
1200
1000
900
2100
1800
1500
1800
1500
1300
1500
1300
1200
1300
1200
1000
2100
1800
1500
1800
1500
1300
1800
1500
1300
1500
1300
1200
2100
2100
1800
2100
1800
1500
1800
1800
1500
1800
1500
1300
2100
2100
2100
2100
2100
1800
2100
1800
1800
2100
1800
1500
EPP1400/1
2100
2100
1800
2100
1800
1500
1800
1800
1500
1800
1500
1300
Light 0 to 40 lbs/ft 3 35
45
20
Medium 41 to 80 lbs/ft 3 35
45
20
Heavy 81 to 120 lbs/ft3 35
45
20
Extra Heavy Over 120 lbs/ft 3 35
45
EPP400/1 EPP500/1 EPP630/1 EPP800/1 EPP1000/1 EPP1250/1 EPP1400/1 EPP1600/1EPP315/1
CONTI TITAN Minimum Pulley Diameters (millimeters)
Belt Carcass Type
81-100% of Rated TensionBelt
Operating
Range
400
350
300
400
350
300
450
400
350
500
450
400
550
500
450
650
550
500
650
550
500
750
650
550
800
650
550
61-80% of Rated Tension
Up to 60% of Rated Tension
1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance isdowngraded from the values shown in the table. Testing performed in accordance with DIN 22102.
2. Load support and minimum belt width can be influenced by the cover gauge utilized.
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CONTI TITAN General Specifications (millimeters)
EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2
Textile Type EPP
2
80
5.80
6830
2000
EPP
2
100
6.10
7710
2980
EPP
2
126
6.70
8760
3930
EPP
2
200
7.20
11910
6400
EPP
2
250
8.80
14360
8000
EPP
2
313
9.60
16640
12000
EPP
2
350
10.00
-
15000
EPP
2
400
11.60
-
20000
Number of Textile Plies
Operating Tensile Strength
Nominal Carcass Gauge
Belt Modulus
Impact Resistance1
Technical Specifications EPP630/2
EPP
2
63
5.40
6130
1700
Unit
kN/m
mm
N/mm
N-m
EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2
650
800
950
650
800
950
800
950
1100
800
950
1100
800
950
1100
950
1100
1250
1100
1250
1400
1100
1250
1400
EPP630/2
650
800
950
CONTI TITAN Minimum Belt Width (millimeters)
Belt Carcass Type
20
Idlers 35
45
EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2EPP630/2
CONTI TITAN Minimum Pulley Diameters (millimeters)
Belt Carcass Type
81-100% of Rated TensionBelt
Operating
Range
650
550
500
650
550
500
650
550
500
800
650
550
950
800
650
950
800
650
1250
1100
950
1400
1250
1100
1400
1250
1100
61-80% of Rated Tension
Up to 60% of Rated Tension
1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance isdowngraded from the values shown in the table. Testing performed in accordance with DIN 22102.
2. Load support and minimum belt width can be influenced by the cover gauge utilized.
CONTI TITAN Load Support2 (millimeters)
Material Weight Idlers EPP630/2 EPP800/2 EPP1000/2 EPP1250/2 EPP1600/2 EPP2000/2 EPP2500/2 EPP2800/2 EPP3150/2
20
Light 0 to 40 lbs/ft 3 35
45
20
Medium 41 to 80 lbs/ft 3 35
45
20
Heavy 81 to 120 lbs/ft3 35
45
20
Extra Heavy Over 120 lbs/ft 3 35
45
2100
1800
1600
1800
1600
1500
1800
1500
1300
1500
1300
1200
2100
2100
1800
2100
1800
1800
2100
1800
1500
1800
1500
1300
2100
2100
1800
2100
1800
1800
2100
1800
1500
1800
1500
1300
2100
2100
2100
2100
2100
2100
2100
2100
1800
2100
1800
1500
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
1900
1800
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
3200
3200
2700
3000
3000
2700
2700
2700
2400
2700
2400
2100
3200
3200
2800
3200
3000
2800
3000
2800
2500
2800
2500
2400
3200
3200
2800
3200
3000
2800
3000
2800
2500
2800
2700
2400
Metric
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STAHLCORDConveyor Belting
Technical data (reference values)
Belt spliceType
ST 500
ST 630
ST 800
ST 1000
ST 1120
ST 1250
ST 1400
ST 1600
ST 1800
ST 2000
ST 2250
ST 2500
ST 2800
ST 3150
ST 3500
ST 4000
ST 4500
ST 5000
ST 5400
ST 6300
ST 7100
Rated
break.
strength
N/mm
500
630
800
1000
1120
1250
1400
1600
1800
2000
2250
2500
2800
3150
3500
4000
4500
5000
5400
6300
7100
Cord
pitch
mm
14
12
10
12
11
14
12
15
14
12
12
15
14
15
15
15
16
17
17
2)
2)
Belt width, for
30 trough,
at least 3)
mm
400
400
500
500
500
500
500
600
650
650
650
800
800
800
800
800
1000
1000
1000
2)
2)
Weight of
belt core 4)
kg/m2
5.7
6.1
6.5
8.6
10.1
10.6
11.3
12.4
12.8
14.0
14.6
18.0
18.6
21.7
24.1
25.8
27.9
31.4
12.3
2)
2)
Diameter ofthe drive
pulley, at least
mm
500
500
500
630
630
800
800
800
800
800
800
1000
1000
1250
1250
1250
1400
1600
1600
2)
2)
Minimum
cover gauge
mm
3
3
3
4
4
4
4
4
4
4
4
5
5
6
6
7
7
8
8
2)
2)
Referenceelongation at10% of minimumbreaking strength
%
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0,1 - 0,3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
0.1 - 0.3
2)
2)
Lenght lv
1)
mm
600
600
600
600
650
650
950
750
800
1150
1250
1350
1450
1650
2350
2650
2800
4050
4450
2)
2)
No. of
Steps
1
1
1
1
1
1
2
1
1
2
2
2
2
2
3
3
3
4
4
2)
2)
Cord
diameter
mm
2.80
2.80
2.80
3.60
3.60
4.40
4.40
5.10
5.10
5.10
5.30
6.70
6.70
7.50
8.10
8.60
9.20
10.4
10.8
2)
2)
*Other types on request
1) It is rcommendable that the belts will be spliced in a bias that depends on the vulcaniser used. Most vulcanisers have a bias of 16 40', corresponding to 0.3 x belt width.
2) To be determined as per requirements. 3) With cover thicknesses normally used. 4) Belt weight: Add product of cover gauge (carrying side plus bottom side) and density.
Tried and tested in long distance conveyance in both surface and underground
mining applications around the globe, STAHLCORD conveyor belts are available in
many different belt designs and cover compound qualities. Thanks to the high
tensile strength and low elongation of the steel cords, STAHLCORD belts are
perfectly suited to long-distance conveyance. ContiTech is fully aware that these
applications demand extremely wide and long conveyor belts. STAHLCORD is
offered in widths up to 6400mm (252 inches), strengths up to ST10,000 and roll
weights of up to 60 tons.
By employing state of the art equipment and the foremost technological methods,STAHLCORD quality is second to none. ContiTech manufactures their own steel
cord which enables our factories to measure and control the entire production
process from beginning to end. All parameters of production cord design,
compound quality, pre-tensioning of the cords, and vulcanization are expertly
harmonized.
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Service
MaterialsVisit our web store at:
www.contitech-online.com/cbg/us-shop
With smooth surface and contact layer
There are many surfaces on a conveyor that are subject to corrosion
and wear. This undesirable change leads to reduced service life and
increased downtime costs. Correx lining has a contact layer which
increases adhesion to the surface it is bonded to and enhances overall
productivity.
With profiled surface and contact layer
In order to improve the resistance between the conveyor belt and
the drive pulley, as well as, the frict ional force under unfavorable drive
conditions (e. g. wetness or contamination), drive pulleys are covered
with profiled rubber or ceramic lagging.
In order to make repairs to damaged conveyor belts and otherrubber lined surfaces, ContiTech developed Conrema. Depending
on the product, either one or two contact layers are used to
maximize adhesion to the product being repaired. The Conrema
cold repair material product portfolio allows downtime to be
minimized.
For specific jobs, it is now a technical standard to utilize cold bondtechnology with industrial adhesives. This technology is also
employed in conveyor belt splicing, where hot vulcanization is not
viable. This saves time and money and can be applied in many areas.
ContiTech service materials use safe, non-carcinogenic ingredients in
order to keep both our employees and clients free from harm.
ContiSecur BFA / Activator (two part cold adhesion)
ContiPlus (bonding primer)
ContiSecur PREMIUM (single part cold adhesion)
CCS Solution (cleaning solvent)
ABS scrapers with smooth surface and no contact layer can be used
to clean the belt surface. These are available in different designs with
different degrees of shore hardness.
Correx
Conrema Repair Materials Cold Bonding Solutions and Solvents
Scraper Rubber
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www.contitech.usConveyor Belt Group
Your local contact
cbginfo@contitech-usa.com
The ContiTech division of the Continental Corporation is a
development partner and original equipment supplier to nume-
rous industries for high-quality functional parts, components and
systems. With its know-how in rubber and plastics technology,
ContiTech contributes significantly to industrial progress and
mobility that is safe, comfortable and eco-friendly.
The content of this publication is not legally binding and is
provided as information only. The trademarks displayed in this
publication are the property of Continental AG and/or its affi liates.
Copyright 2014 ContiTech AG. All rights reserved.
For complete information go to: www.contitech.de/discl_en