Post on 27-Dec-2021
Comos @ UhdeIT- supported plant engineeringAn overview of IT-applications
Betreiberkreis Comos
Mr. Cymbrowski
Dortmund, May 2013
Comos @ Uhde
IT supported plant engineering ©2013
2
Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
Comos @ Uhde
IT supported plant engineering ©2013
3
Global Information Technology - Engineering Systems Department
Division: Global Information Technology ITG
Head: Dr. Röper
Staff: ~70 employees
Department: Engineering Systems
Head: Mr. Stramma
Deputy: Ms. Wronn
Staff: ~ 20 employees
Applications:
– Comos (Siemens)
– SP P&ID, SP-I, SP 3D (Intergraph)
– PDMS, AVEVA Net (AVEVA)
– AutoCAD (Autodesk)
– IRP (Uhde Development)
Comos @ Uhde
IT supported plant engineering ©2013
4
Comos facts
Comos facts
– More than 400 global floating licences (Comos basic + Comos ET)
– More than 400 Comos user worldwide
– Own expertise in Comos customizing since 1996
– Productive usage of Comos since 1997
– 5 Comos Administrators
– 4 Comos Applications � Comos PR, EQ, EI, HESTIA
– Comos 9.2 (32Bit) Update 5004
– 4 physical + 20 virtual Terminalserver (max. 8 - 10 User) with load-balancing
– Additional servers in subsidiaries worldwide
(India, Russia, Mexico, Thailand, South Africa, Australia, E)
– Windows 2008 R2 64Bit with Citrix 6.0
Comos @ Uhde
IT supported plant engineering ©2013
5
Information Technologies – Overview – UTE (=“Uhde Total Engineering”)
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
Co
mo
sH
ES
TIA
EquipmentComos-EQ
Structure Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
SP-I
Instrument
sComos EI
ElectricalComos EI
EquipmentComos-EQ
Mass balance streams
Process Fluid list
Process Data tomeasurement &control points
Process Fluid list
Stream tables Process fluid listProcess Data to measuring- and control points
Pipe classesFluids (incl. Design-conditions)
Instrumentation data
Equipmentlist
Technical datafor the order
Purchase requisition
E-Consumer
Component listComponent list
Calculation data
Order Data
Building- and Assembly-data
Equipmentlist
Construction Unit
WorkunitsEngineering hours
Activities
Manpower loading data
Comos @ Uhde
IT supported plant engineering ©2013
6
Month 0Month 6
Month 20 Month 28 Month 32Month 4
Month 10 Month 26
ConstructionCommis-sioningDetail EngineeringBasic Engineering
Simulation
SmartPlant P&ID
AutoCAD PFD
Comos® PR
Comos® EQ
Comos® EI
PDMS / PDS / SP 3D
IRP
Use of IT Tools for contract processing
Comos @ Uhde
IT supported plant engineering ©2013
7
Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
Comos @ Uhde
IT supported plant engineering ©2013
8
Process Engineering: Comos® PR
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
HE
ST
IA
EquipmentComos-EQ
Structure Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
Mass balance streams
Process Fluid list
Process Data tomeasurement &control points
Process Fluid list
Stream tables Process fluid listProcess Data to measuring- and control points
Pipe classesFluids (incl. Design-conditions)
Comos @ Uhde
IT supported plant engineering ©2013
9
Comos® PR: Task
� Administration of process data of
– Fluids
– Material streams
– Instrumentation
� Editing of the material streams derived from simulation for the PFD-material
streams bar
� Editing and transfer of process data of fluids and instruments to downstream
disciplines
� Link between fluids and material streams
� Relating material streams to instruments
� Internal consistency check
(e.g. between design conditions of fluid and material streams)
Comos @ Uhde
IT supported plant engineering ©2013
10
Comos® PR: Architecture / Structure
Process Database
I
M
P
O
R
T
C
A
L
C
U
L
A
T
I
O
N
S
Working Area
E
X
P
O
R
T
Elektronic Transfer
Selected measuring and control devicesfr. COMOS EI
Mass balance fr. Simulations-tools or Excel
Fluid list to
IRP
Streams to
AutoCAD (PFDs)
Fluid list to
COMOS EI
Selected measuring and control devices to
COMOS EI
Database
Fluids
Instr. & MSR
Database
Database
Selected measuring and control devices
fr. SPPID
Fluid list to
SPPID 1)
Streams
Comos @ Uhde
IT supported plant engineering ©2013
11
Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
Comos @ Uhde
IT supported plant engineering ©2013
12
Instrumentation: Comos® EI
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
HE
ST
IA
EquipmentComos-EQ
Structural Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
Process Data tomeasurement &control points
Process Fluid list
Process fluid listProcess Data to measuring- and control points
Pipe classesFluids (incl. Design-conditions)
Instrumentation data
Technical datafor the order
Equipmentlist
Comos @ Uhde
IT supported plant engineering ©2013
13
Comos® EI- Instrumentation: Tasks
� Generation and management of
– Instrument specifications for enquiries and ordering
– Control system specifications with I/O-list and logic diagrams
– BoQ for Erection
– Wiring diagram
� Generation of
– Loop-Index
– Loop-Summaries
– I/O-List
– Cable list
– Instrument list
Comos @ Uhde
IT supported plant engineering ©2013
14
Electrical: Comos® EI
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
HE
ST
IA
EquipmentComos-EQ
Structural Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
Equipmentlist
Purchase requisition
E-Consumer
Comos @ Uhde
IT supported plant engineering ©2013
15
Comos® EI- Electrical: Tasks
� Generation and management of
– Enquiry- and order specifications for E-equipments
– Cost calculation for E-equipments
– Bill of quantities
– Cable laying
� Generation of
– E-consumer list
– Switchboard list, calculation of load
– Cable lists
– Cable pulling list, Section assignment, Cable tray assignment
Comos @ Uhde
IT supported plant engineering ©2013
16
Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
Comos @ Uhde
IT supported plant engineering ©2013
17
Equipment: Comos® EQ
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
De
live
rab
les
HE
ST
IA
EquipmentComos-EQ
Structural Data Explorer
SDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
Equipmentlist
E-Consumer
Component list
Calculation data
Order Data
Equipmentlist
Construction Unit
Building- and Assembly-data
Workunits
Comos @ Uhde
IT supported plant engineering ©2013
18
Comos® EQ: Tasks
� Construction and administration of
– Equipment specifications for inquiry and order
– Building- and installation relevant data
– Requirements for E-Consumer (especially in proposal phase)
� Generation of
– Name-Only-list
– Equipment list with technical data
– E-Consumer-list
Comos @ Uhde
IT supported plant engineering ©2013
19
Content / Structure
Overview
Process engineering (Comos® PR)
Instrumentation & Electrical (Comos® EI)
Equipment (Comos® EQ)
Progress Measurement (Comos® HESTIA)
Comos @ Uhde
IT supported plant engineering ©2013
20
Progress Measurement: Comos® HESTIA
PipingIRP
ElectricalComos EI
Progress
ControlPrimavera
PFDAutoCAD
ProcessComos PR
Document
ManagementSAP-DMS
EstimateUCS
Mechanical Completion
ICAPS
cFolders
Techn. Calc.Programms
SimulationAspen Plus
Equipment
Comos-EQStructural
Data ExplorerSDE
PDS
SP 3D
Piping &Arrangement
PDMS
AutoCAD PID
PIDSP P&ID
SP-I
Instrument
sComos EI
Site Management
SMS
Cost
ReportingZwika
Cost Control
inhouseserv.KKE
Cost Control
subcontractsKKF
Record of
OrdersBUL
Material
Management
Expediting
SAP / Web
Shipping
LOADS
Spares
SAP / Web
Manual copyingManual electronic
transfer
Automatic electronic
transfer
Bill ofQuantityAvanti Pro
MaterialReceivingSiteTraxx
Logistic
Provider(Deufol,
Duisport)
De
live
rab
les
Co
mo
sH
ES
TIA
Engineering hours
Activities
Manpower loading data
Comos @ Uhde
IT supported plant engineering ©2013
21
HESTIA – Integration of Work Processes in EngineeringMain Motivation
� fast preparation and implementation of project time schedule
� definition of common engineering deliverables for the Uhde Group
� creation of transparent and common progress measurement methods
� integration of the different tasks of the Lead Engineers
� creation of a list of deliverables on demand
The Name
HESTIA is an acronym for Home office services ESTImating&planning
Approach
Comos @ Uhde
IT supported plant engineering ©2013
22
Deliverable definition /
Scope verification
HESTIA Tasks
Man hour calculation
Split of Work definition
Time Schedule setup
Progress tracking
Project setup /
Partner definition