Post on 23-Jan-2015
description
Cofely FabricomValveshop Zwijndrecht
10 avril 2023 Title - Subtitle2
Never to buy a new valve
Your partner in valve overhaul
10 avril 2023 Valveshop T: +32 3 546 74 903
Our Department : Specialised Services
10 avril 20233
Eddy WillemsDept Manager – Specialised Services
Analysers
Koen Van RemoorterSect. Manager
Instrumentation & Calibration
Eric BlomméSect. Manager
Valveshop
Carl StevensSect. Manager
10 avril 2023 Valveshop T: +32 3 546 74 904
Our Section : Valveshop
10 avril 20234
10 avril 2023 Valveshop T: +32 3 546 74 905
Our On-site Valve Technicians
10 avril 20235
10 avril 2023 Valveshop T: +32 3 546 74 906
How We Work
Red zone Safety valves and Breather valves
Blue zone Regulator valves or Control valves (regulation of pressure, temperature or flow)
Green Zone Hand valves or Blockvalves
10 avril 2023 Valveshop T: +32 3 546 74 907
RED ZONE Safeties and Breathers Disassembly and assembly
line Grinding Testing and adjusting settings
According to API 527 standard
10 avril 2023 Valveshop T: +32 3 546 74 908
BLUE ZONE Control Valves Disassembly Control Valves Overhaul positioners Body- and leak test (+HP test)
According to FCI 70-2 standard
10 avril 2023 Valveshop T: +32 3 546 74 909
GREEN ZONE Block valves Overhaul blockvalves Ginding Testing according API 598
standard Testunit – Air 6 bar and
water 700 bar
10 avril 2023 Valveshop T: +32 3 546 74 9010
Extra’s – Cleaning, Mechanical Workshop and Transport
10 avril 2023 Valveshop T: +32 3 546 74 9011
New
10 avril 2023 Valveshop T: +32 3 546 74 9012
Testreport and Certificate Vinçotte
A testreport will be deliverd with
Every overhaul.
10 avril 2023 Valveshop T: +32 3 546 74 9013
Workshop Report
We complete our Workshop report with our DIGITAL PEN
10 avril 2023 Valveshop T: +32 3 546 74 9014
Mobile Services for Safety valves Mobile Test Unit SV’s Preventest (in-line testing of SV’s)
10 avril 2023 Valveshop T: +32 3 546 74 9015
What we can do for you? Valve overhaul of
control valves according to FCI 70-2
block valves according to API 598
safety valves according to API 527
Or testing according client standards
On-site work Dismounting and mounting of valves
Testing of valves (even in line – Preventest)
Grinding on-site (EFCO machines)
Control and mouting of positioners
Changing glandpakking
…
Work preparation E.g. SD preparation
10 avril 2023 Valveshop T: +32 3 546 74 9016
Traceabilityor how we see to it, nothing gets lost
Reception of valves Identification and physical control Planning in our planning tool Workshop-report Punch Mark of all parts Sandblast (valve per valve) Turning and Milling (using coloured labels)
Mounting of the valve, control of workshop-report and punch marks
Testreport and certificate (Vinçotte, TüvSüd, Lloyds,…) Preparing for transport Transportation including the correct documents
10 avril 2023 Valveshop T: +32 3 546 74 9017
Safety training
VCA and Vol-VCA Flange Mechanic Forklift Rigger …. Constant training – Risc-analysis and TOOLBOX-meeting Spec. training on demand of customer Working with compressed air (Breathing) ….
10 avril 2023 Valveshop T: +32 3 546 74 9018
Product Training Emerson Fisher – Partnership General valve training (CofelyFabricom competence center) Tyco Leser Dresser El-O-Matic Samson Siemens Valtek Neles Metso – Jamesbury FMC Rotork Auma Permanent on the job training …
10 avril 2023 Valveshop T: +32 3 546 74 9019
Our Quality - QA/QC Planning and Follow Up
10 avril 2023 Valveshop T: +32 3 546 74 9020
QA/QC AUDITS :
Lloyds (Stoomwezen) certificate – T0 103 10 CFR 50 audit – Nuclear ISO 9001 VCA-P Customer audits Partnership Emerson-Fisher Authorised Repair Center Welding engineer Own PMI testing gear (in the near future) ….
10 avril 2023 Valveshop T: +32 3 546 74 9021
KPI’s (Key Performance Indicators)
• Complaints• MTBF• MTTR• Client Specific KPI’s
10 avril 2023 Valveshop T: +32 3 546 74 9022
VCA-P en Lloyds Certificates
10 avril 2023 Valveshop T: +32 3 546 74 9023
How we stay in the front lineNew ICT system with new reporting and planning tools
Eg. Use of optical pen Automatic reporting Easier planning History build up
Welding support and engineering (own welding engineer)ISO 14001RCM (Reliabity centered maintenance)
10 avril 2023 Valveshop T: +32 3 546 74 9024
Where do we work ?Major Clients
Refineries Chemicals and petrochemical Powerplants Incinerators and Co-gen plants Food, beverages and pharma ….
Geografical location – Major workshop Zwijndrecht
Clients location – Belgium and some parts of the Netherlands
10 avril 2023 Valveshop T: +32 3 546 74 9025
Specs Valveshop
70 technicians In 2013 + 7000 valves (+1000 in October 2012) Modular client approach and Problem solver Strong organization within the GDFSUEZ group Technical know how and experience over 25 years (since
1988) Capacity – large quantities during shut-downs eg.
Borealis Kallo + 400 valves Dow Terneuzen + 600 valves (part in Zwijndrecht, part at
OEM) Total Raff. Antwerp + 500 valves (spring and autumn TA)
Known for quality Strong partnerships (clients and suppliers)
10 avril 2023 Valveshop T: +32 3 546 74 9026
Contacts Carl Stevens : Section Manager +32 (0)3 546.74.90 Carl.stevens@cofelyfabricom-
gdfsuez.com Serge De Staelen : administration
and purchase
+32 (0)3 546.74.92 Serge.destaelen@cofelyfabricom-
gdfsuez.com
Jan De Bot : Financial administrator +32 (0)3 546.74.93 Jan.debot@cofelyfabricom-gdfsuez.com
Jessica Geets Jessica.geets@cofelyfabricom-
gdfsuez.com
General Fax Valveshop : 24u service :
Wim Morel : Sales Engineer +32 (0)499.56.43.40 Wim.morel@cofelyfabricom-gdfsuez.com
Patrick Mees : administration and planning
+32 (0)3 546.74.70 Patrick.mees@cofelyfabricom-
gdfsuez.com
Dany Mannaert : Projectleider +32 471 41 52 47 Dany.mannaert@cofelyfabricom-gdfsuez.com
Lieve Raemen : on-site planning +32 3 546 74 90 Lieve.raemen@cofelyfabricom-gdfsuez.com
+32(0)3 546.74.94 +32 475 75 86 05
10 avril 2023 Title - Subtitle27
Total Raffinaderij Antwerpen - TPA – FAO Esso Raffinaderij Antwerpen Shell Chemicals Moerdijk and Refinery in Pernis IBR (Petroplus – BRC) Electrabel Dow – Terneuzen, Tessenderlo Monument Chemicals Doel EON Monsanto Ineos (Oxides, Phenol, Vinyls,….) Borealis (Kallo, Zwijndrecht and Beringen) ExxonMobil Zwijndrecht en Meerhout Shin Etsu Pernis Energy from waste like SVEX, Indaver, Isvag, IVOO,
Bionerga,IVAGO….
Oleon Lubrizol (Oevel and Kallo) Lanxess AGT (Antwerp Gas Terminal) CECA - Seppic Procter & Gamble (Pringles chips) …
Spanolux (Vielsalm) Pfizer (+ Capsugel) Nippon Shokubai Momentive (Hexion) Palm breweries - Alken Maes – Coca Cola - Sunco
Refresco Citrique Belge EOC Fluxys PIDPA Air Liquide (Belgium and The Netherlands) SPA (Special Polymers Antwerp) EDF Luminus Aquafin Metallo Chimique Umicore ArcelorMittal Tessenderlo Chemie Ham …
Clients Reference List