Post on 08-Sep-2015
description
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ROTOGRAVURE PRINTED FILM
PRODUCT CODE : 76559
QUALITY AND STANDARDS : As per customers specifications
PRODUCTION CAPACITY : Printed film 60 MT
Printing Job Work 60 MT
Value : Rs. 1,05,00,000/-
MONTH AND YEAR : May, 2014
OF PREPARATION
PREPARED BY : Sh. Brajendra Kumar
Assistant Director (Chemical)
1. INTRODUCTION Rotogravure printing is widely used for printing on packaging items like
polythene packets, bread wrappers soap wrappers mil pouches and other flexible
packaging materials. The use of such packaging items is steadily increasing hence
the importance of rotogravure printing is constantly increasing.
2. MARKET POTENTIAL Use of printed wrappers etc. is a widely accepted mode of packaging. The
market potentiality of these items is quite good. With the increase in the use of
plastic/polythene items for packaging of different consumer products like soap,
bread, tea, edible oils, mils, pan masala, snacks, etc. this mode of printing has
acquired a very good acceptability due to better get-up quicker production and cost
benefit.
3. BASIS AND PRESUMPTIONS The profile is drawn on the basis of the following presumptions:-
i. Working hours/shift 8 hours ii. No. of shift/days 1
iii. Working days 300 iv. Total no. of working hours 2400 v. Working efficiency 75%
vi. Time period for achieving 3rd year from the date on which vii. Labor charges As per the minimum wages act of state govt.
viii. Margin Money investment 24% of capital ix. Rate of interest on fixed and
working capital 15%
x. Operative period of the project 10 years.
Rotogravure Printed Film
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Note: Value of machinery & equipment is estimated on the basis of prevailing
cost of machinery at the time of preparation on project profile.
4. IMPLEMENTATION SCHEDULE Project implementation will take a period of 3 months from the date of
approval of the scheme. Break-up of activities with relative time for each activity is
shown below:-
i. Scheme preparation and approval 2-4 weeks
ii. SSI provisional registration 0-1 weeks
iii. Sanction of loan 4-6 weeks
iv. Clearance from Pollution Control Board 1-2 weeks
v. Placement or order for delivery of m/c 4-5 weeks
vi. Installation of Machinery & Equipments 1-2 weeks
vii. Power connection 3-4 weeks
viii. Trial run 1-2 weeks
ix. Commencement of production 1-2 weeks
5. TECHNICAL ASPECTS 5.1. Process of Manufacturing
First, rotogravure printing rollers are fitted in the machine. Then the packaging material to be print is also fed into the machine. After adjusting the quantity of ink, the printing operation is started. The printed sheets/rolls are collected and taken for cutting, sizing & packaging etc.
5.2. Quality Control and Standards The product will be supplied to the customers as per their specifications.
5.3. Production Capacity This project envisages production of Multi-color polythene bag (various sizes)
60 MT per annum and job work as well.
5.4. Motive Power
Total power requirement: 15 HP
5.5. Pollution Control No special pollution Control measures are needed. NOC is to be taken from
Pollution Control Board before commencement of the project.
5.6. Energy Conservation
Proper maintenance and judicial use of the power operated machines will conserve energy.
Chemical Division
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6. FINANCIAL ASPECT 6.1. Fixed Capital
Land &Building: (Area )
i. Land 200 Sq. Mtrs.
ii. Built up Area 150 Sq. Mtrs.
iii. Open area 50 Sq. Mtrs.
Rented Rs.15,000/- P. M .
6.1.1. Machinery and Equipments
Sl. No. Particulars No. Value (Rs.)
1. Multi colour Rotogravure Printing Machine in standard size 50 inches with 10 HP Electric motor, complete with all accessories
1 9,00,000
2. Cutting and sealing machine size 18 inches automatic complete with 5 HP electric motor with all accessories
1 80,000
3. Rotogravure printing cylinder of 50 inches size 10 nose
1 5,00,000
4. Platform type weighing scale capacity 25o kg. 1 25,000
5. Electrification and installation - 1,50,500
6. Fire extinguisher - 20,000
7. Office furniture and fixtures - 50,000
8. Pre-operative expenses - 29,500
Total 17,55,000
6.2. Working Capital (per month) 6.2.1. Personnel
Sl.No. Designation No. Salary (Rs.) Total (Rs.)
1 Works Manager 1 15,000 15,000
2 Supervisor 1 12,000 12,000
3 Accountant 1 12,000 12,000
4 Clerk/Typist 1 10,000 10,000
5 Salesmen 1 11,000 11,000
6 Skilled Workers 2 9,500 19,000
7 Unskilled workers 2 8,500 17,000
8 Helpers 1 8,500 8,500
9 Watchman/ peon 1 8,500 8,500
Total 1,13,000
Perquisites @ 15% perquisites 16,950
Total 1,29,950
Say 1,30,000
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6.2.2. Raw Material S.No. Particulars Qty (Kg.) Rate (Rs.) Total (Rs.)
1 Polythene Sheet 5 MT 80,000 4,00,000
2 Ink 300 Kg 250 75,000
3 Ink Reducer 60 Kg 80 4,800
4 Packaging Material L.S. L.S. 20,200
Total 5,00,000
Add wastage 5% 25,000
Total 5,25,000
6.2.3. Utilities
1 Power 1800 unit @ Rs. 5/- Rs. 9,000
3 Water (L.S.) Rs. 1,000
Total Rs. 10,000
6.2.4. Other Contingent Expenses S.No. Particulars Amount (Rs.)
1 Rent 15,000
2 Transport Expenses 5,000
3 Stationery, postage, telephone 5,000
4 Legal and other fees 2,000
5 Insurance 2,000
6 Repair & maintenance 4,000
7 Consumable stores 4,000
8 Sales Expenses 2,000
9 Misc. Expenses 4,000
10 Advertisement and Publicity 2,000
Total 45,000
6.2.5. Total Recurring Expenditure (per month) S.No. Particulars Value (Rs.)
1 Personnel 1,30,000
2 Raw Materials 5,25,000
3 Utilities 10,000
4 Other expenses 45,000
Total 7,10,000
6.3. Total Capital Investment Total Fixed Capital Rs. 17,55,000 Total Working Capital (for 3 months) Rs. 21,30,000
Total Rs. 38,85,000
Chemical Division
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7. FINANCIAL ANALYSIS 7.1. Cost of Production (per annum)
S.No. Description Amount (Rs.)
1 Total Recurring Cost 85,20,000
2 Depreciation on M/c and equipment @ 10% 1,50,500
3 Depreciation on office furniture @ 20% 10,000
4 Depreciation on Fire Extinguisher @ 20% 4,000
5 Interest on interest capital investment @ 15% 5,82,750
Total 92,67,250
7.2. Turnover (per annum)
S.No Item Qty. Rate/MT Amount (Rs.)
1 Multi-color rotogravure printed polythene (in various size)
60 MT 1,40,000 84,00,000
2 Job work on rotogravure printing 60 MT 35,000 21,00,000
Total 1,05,00,000
7.3. Net Profit (per annum) = Turnover cost of production = Rs. 1,05,00,000 92,67,250 = Rs. 12,32,750
7.4. Net Profit Ratio
= Net profit per year
X 100 Turnover per year
= 12,32,750
X 100 1,05,00,000
= 11.74 %
7.5. Rate of Return
= Net profit per year
X 100 Total Capital Investment
= 12,32,750
X 100 38,85,000
= 31.73 %
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7.6. Break-even Point
Fixed Cost Value (Rs.)
Depreciation on machinery /equipment 1,50,500
Depreciation on furniture @ 20% 10,000
Depreciation on fire extinguisher @ 20% 4,000
Interest on total capital investment @ 15% pa 5,82,750
Insurance 24,000
40% of salary wages 6,24,000
40% of other expenses (excluding rent & insurance) 1,34,400
Rent 1,80,000
Total 17,09,650
Say Rs. 17,10,000
B.E.P
= Fixed Cost
X 100 Fixed Cost + Net Profit
= 17,10,000
X 100 17,10,000 + 12,32,750
= 58.10 %
MACHINERY & EQUIPMENT SUPPLIERS
1. M/s. Wellman Machinery 43, Feeder Road, Belghoria, Kolkatta-53 (WB)
2. M/s. Indo Europa Trading Co. Chandani Chowk, Delhi-110006.
3. M/s. Lapra & Co. Anand Parbat Indl. Area, New Delhi.
4. M/s. The Print & Paper Sales Pvt. Ltd., 4/7, Waterloo Street, Kolkata-69.
RAW MATERIAL SUPPLIERS
1. Polythene film from local market
2. M/s. Coats India Ltd., 33/1, Netaji Subhash Road, Kolkata-70001
3. M/s. Adhesive & Chemicals 33/1, Netaji Subhash Road, Kolkata-70001