CHANGE NOTICE

Change Request No. Delphi (old) part number

Date: Part change level number (old REV)

Supplier name Delphi (new) part number

Supplier manufacturing location Part change level number (new REV)

Supplier change contact Customer part number

Phone number Drawing number Delphi / Daimler

Email adress DWG change level number (REV)

OEM initiated change (yes/no) Drawing date

Affected OEM Part name

Resp. Component Engineer: Change Description

Customer receiving locations Affected Carline

Initiator:

CHANGE DESCRIPTIONAffects:

Production Process

Manufacturing Location X

Point of Purchase

Tool (Capa, Replacement)

Material

Sub- supplier

Packaging

Drawing / Dimensions

Supply Condition

Function

Design

Change compatible with previous revision level of mating parts ?

Tooling:

Disposition Stock:

IMPLEMENTATION PLANNING INFORMATION

Implementation date earliest ---

OEM approval date 2 weeks after implementation date

Sample date

PPAP date latest with 1st delivery

First shipment date

Date 18.11.2015 Signature O. Hackel 18.11.2015

Customer FeedbackComments:

Name Phone E-mail

Purchasing

Supplier Quality Development

Customer Service Center

Operations

NOTE: 19.11.2012 Revision 01

DPGP-4.5-PE-WCS. 01 F06

Picture of current model Picture of new model

Delphi Plant Hungary

various

in process

ZGS 002

Improvment of intermateability process

UnchangedDelphi

in process

18.11.2015

Reduction of the hole dimension at the surrounding housing;

Please check and report back if there is any impact on any of your process

parameters / holders, etc.; no change on Daimler -and supplier number

Detailed description of change

CHANGE NOTICE

Further information

Reason for change

PROCESS AND COMPONENT INFORMATION

Daimler

33104047

Immediate Change Running Change

Signature & Date

33104047

13527902

in process

Oliver Hackel

Receptacle Housing 14w

Design change

Detailed desription of impact of the change

according to the indicated affects

(please see attached transfer plan)

Daimler

Yes No

use scrap

Additional Revised

DPGW-4.5-PE-WCS-01 F06

Delphi Confidential

PROCESS AND COMPONENT CHANGE INFORMATION

Receptacle Housing 14 way

ZGS A 052 545 55 26

08.FEB2016

Delphi Confidential

Current design New request

divider wall added

Affected Housings:

A 052 545 56 26

A 052 545 60 26

A 026 545 20 26

A 026 545 21 26

A 027 545 98 26

A 029 545 09 26

with initial openings

Delphi Confidential

Affects

Reduction of hole size required new help tools and

handling to close the TPA (Terminal secondary lock)

Please check and review the following process

parameters:

1. Close the TPA by tool DPN 10915050 instead of

DPN 10882347

2. Oben the TPA by tool DPN 10882219

3. Affect on test modules

4. Others

Delphi Confidential

Comparison

Initial openings

first changes

new request

Female Connector 14/10/9/6-wayfor Xenon Lights

Preliminary Assembly

13527902

REV 02 - Mar 2017L

2/10delphi.com/connectors REV 02 – Mar 13, 2017

13527902-CUS75-S01

Daimler Assembly Manuals

Female Connector 14-way for Xenon Lights - preliminary assembly

TABLE OF CONTENTS

The information contained in these assembly instructions is subject to alteration without prior notice and does not represent anyobligation on the part of DELPHI. All information is correct at the time of releasing. Reprinting or translation is not permitted

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Components (exploded view)

List of components

Versions

PRELIMINARY ASSEMBLY:

step 1: inserting Housing Seal

step 2: inserting Cavity Module

step 3: inserting CPA

Delivery Status / Descriptions

Revisions

13527902-CUS75-S01

EXPLODED VIEW

Module SealPART-NO. 13527897

CPAPART-NO. 10889819

Cavity Module 14-way PART-NO. 13527895

Receptacle Housing FramePART-NO. 13527900

13527902-CUS75-S01

LIST OF COMPONENTS

Component

(single parts):Delphi

PART-NO. amount

Cavity Module 14-way 13527895 (black - RAL 9011)

13687178 (black - RAL 9011)

13767468 (transparent)

Cavity Module 10-way 13527903 (curry-yellow - RAL 1027)

Cavity Module 9-way 13603442 (curry-yellow - RAL 1027)

Cavity Module 6-way 13603440 (curry-yellow - RAL 1027) 1

Module Seal 13527897 (transparent) 1

Receptacle Housing Frame 13527900 (gray - RAL 7037) 1

CPA 10889819 (gray – RAL 7037) 1

13527902-CUS75-S01

VERSIONS

13527902-CUS75-S01

INSERTING HOUSING SEAL

Step 1 completed.

Step 1: Insert Module Seal onto the Cavity Module.

correctly inserted

Housing Seal

PRELIMINARY ASSEMBLY CONNECTOR 14/10/9/6-WAY

ATTENTION! Sealing surfaces

must be free of defects, parting

lines, mold mismatch and knit

lines for sealing

13527902-CUS75-S01

INSERTING CAVITY MODULE

Step 2 completed.

Step 2: Insert Cavity Module into the Receptacle Housing Frame until four

locking hooks are correctly engaged.

correctly

engaged

locking hook

(one of four)

CONNECTOR 14/10/9/6-WAY

13527902-CUS75-S01

INSERTING CPA

Step 3 completed.

Step 3: Insert CPA into the Receptacle Housing Frame until it is locked in pre-

assembled position.

CPA is locked

in pre-position

13527902-CUS75-S01

DELIVERY STAT. / DECRIPTIONS

HARNESS PLANT DELIVERY STATUS

DESCRIPTIONS

secondary

locks are open

CPA is locked

in pre-position

in the

Receptacle

Housing Frame

13527902-CUS75-S01

REVISIONS

Revision Change description Date

REV 01 Initial Edition Jun 27, 2007

REV 02 Design changed Mar 13, 2017

Assembly at harness plant

13527902

REV 02 - Mar 2017L

2/16REV 02 – Mar 13, 201713527902-CUS76-S01

delphi.com/connectors

Female Connector 14-way for Xenon Lights - assembly at harness plant

TABLE OF CONTENTS

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List of components

Versions

ASSEMBLY SEQUENCE:

step 1: inserting Terminals SLK 2.8

step 2: inserting Terminals MLK 1.2 / MCP 1.2

step 3: locking secondary locks

step 4: electrical test

DISASSEMBLY SEQUENCE:

step D-1: unlocking secondary locks

step D-2: removing Terminals MLK 1.2 / MCP 1.2

step D-3: removing Terminals SLK 2.8

Table of tools

Revisions

3/16REV 02 – Mar 13, 201713527902-CUS76-S01

EXPLODED VIEW

Female Terminal SLK 2.8

Connector 14-way (Assy)

PART-NO 13527901

Female Terminal MLK 1.2

!!! Pictures used in this Assembly Manual and original parts may differ in some details,

This difference has no influence on the assembly process !!!

4/16REV 02 – Mar 13, 201713527902-CUS76-S01

LIST OF COMPONENTS

Connector 14-way (Assy) var 1 13527901 A 052 545 56 26 kZ 1

var 2 13687177 A 027 545 98 26 kZ

var 3 13767471 A 029 545 09 26 kZ

Connector 10-way (Assy) var 4 13527905 A 052 545 60 26 kZ

Female Terminals MLK 1.2 / MCP 1.2 A 015 545 18 26 /

A 020 545 81 26

max. 8

Female Terminals SLK 2.8 A 009 545 73 26 max. 6

Dummy Plug for MLK / MCP1,2 Cavity 12198198 A 000 546 14 69 kZ

Dummy Plug for SLK2,8 Cavity 15337197 A 000 546 15 69 kZ

ComponentDELPHIPART- NO. AMOUNT

CUSTOMERPART- NO.

5/16REV 02 – Mar 13, 201713527902-CUS76-S01

DESCRIPTIONS

secondary

locks are open

CPA is locked

in pre-position

in the

Receptacle

Housing Frame

6/16REV 02 – Mar 13, 201713527902-CUS76-S01

VERSIONS

7/16REV 02 – Mar 13, 201713527902-CUS76-S01

INSERTING SLK 2.8

Step 1 completed.

Step 1: Insert Female Terminals SLK 2.8 into the Cavity Module.

ASSEMBLY

correctly locked

Terminal tangs

CavityNo. 9

For BLIND PLUGS Assembly – see recommendations: PN 15526535_CUS72

http://delphip.ped.gmeds.com/ac0_dist/15526535_CUS72_S01.pdf

8/16REV 02 – Mar 13, 201713527902-CUS76-S01

INSERTING MLK 1.2

Step 2 completed.

Step 2: Insert Female Terminals MLK 1.2 / MCP 1.2 into the Cavity Module.

correctly locked

Terminal tang

CavityNo. 13

9/16REV 02 – Mar 13, 201713527902-CUS76-S01

LOCKING SECONDARY LOCKS

Step 3 completed.

Step 3: Using tool DPN 10915050 to lock four secondary locks (locking arms).

correctly locked

secondary lock

(shown two of

10/16REV 02 – Mar 13, 201713527902-CUS76-S01

ELECTRICAL TEST

Step 4: Perform electrical test.

Following checks have to be done after the harness was made and no

deviations were permitted:

- Check of any kind of damaging at the Receptacle Housing

- Dimension accuracy according harness drawing

- Completeness of the Receptacle Housing regarding subscriptions,

specifications and harness drawing.

During the complete assembly process and also during the checks it is not

allowed to break into the inside of the Terminal contact zone with test pins or

similar objects.

For testing Information for MLK 1.2 Terminals see Kostal specification:

DOC00061540 rev.09 May 2006.

For testing Information for SLK 2.8 Terminals see Kostal specification:

DOC00074173 rev.04 May 2006.

11/16REV 02 – Mar 13, 201713527902-CUS76-S01

12/16REV 02 – Mar 13, 201713527902-CUS76-S01

UNLOCKING SECONDARY LOCKS

Step D-1 completed.

Step D-1: Using tool DPN 10882219 unlock four secondary locks.

13/16REV 02 – Mar 13, 201713527902-CUS76-S01

REMOVING MLK 1.2

Step D-2 completed.

Step D-2: Locate Terminal tangs at the front of the cavity. Insert (arrow 1) the tool DPN

10757867 straight into the channel of cavity, deflect tangs to unseat the

Terminal and gently pull on the cable to remove (arrow 2) MLK 1.2 / MCP

1.2 Female Terminal from the Connector 14/10/9/6-way.

14/16REV 02 – Mar 13, 201713527902-CUS76-S01

REMOVING SLK 2.8

Step D-3 completed.

Terminal and gently pull on the cable to remove (arrow 2) SLK 2.8

Female Terminal from the Connector 14/10/9/6-way.

13527902-CUS78-S01

TABLE OF TOOLS

Item Function Tool PN.

1 Removal tool for MLK 1.2 Female Terminals 10757867

2 Removal tool for SLK 2.8 Female Terminals 10714732

3 Locking tool for Secondary locks 10915050

4 Unlocking tool for Secondary locks 10882219

Adjustment by

stop limit

Those tools are available at:

Sales & Service

phone: +49 202 291 4458

fax: +49 202 291 4567

Assembly Manuals

Female Connector 14-way - assembly at harness plant

16/16REV 02 – Mar 13, 201713527902-CUS76-S01

REVISIONS

REV 01AA Reference to Blind Plug Seal Assy added (p 6, 7) Jan 17, 2014

REV 01ABReference to Blind Plug Seal Assy added PN 15526535

(p 6, 7)Feb 07, 2014

Assembly at the car

13527902

REV 02 - Mar 2017L

13527902-CUS77-S01

Female Connector 14-way for Xenon Lights – assembly at the car

TABLE OF CONTENTS

...............................................................…….............…......…............ 3

.......................................................................................................…...….…........ 4

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List of components

Versions

ASSEMBLY SEQUENCE:

step 1: assemble Connector 14/10/9/6 way

step 2: locking CPA

step D-1: unlocking CPA

step D-2: disassemble Connector 14/10/9/6 way

Revisions

13527902-CUS77-S01

EXPLODED VIEW

PART-NO 13527901

Header

13527902-CUS77-S01

LIST OF COMPONENTS

Connector 14-way (Assy) var 1 13527901 A 052 545 56 26 kZ 1

var 2 13687177 A 027 545 98 26 kZ

var 3 13767471 A 029 545 09 26 kZ

Header

ComponentDELPHIPART- NO. AMOUNT

CUSTOMERPART- NO.

13527902-CUS77-S01

VERSIONS

13527902-CUS77-S01

INSERTING CONNECTOR

Step 1 completed.

Step 1: Insert Connector 14/10/9/6 way into Header .

! Check whether the

CPA remains in

preliminary position !

13527902-CUS77-S01

CONNECTING

Step 2 completed.

Step 2: Push CPA until it is locked in end-position.

in pre-position

CPA locked in

end-position

13527902-CUS77-S01

Step D-1 completed.

Step D-1: Pull CPA until it is locked in pre-position.

UNLOCKING CPA

in pre-position

CPA locked in

end-position

13527902-CUS77-S01

Step D-2 completed.

DISCONNECTING

Step D-2: Push – unlock (arrow 1) CPA, and disconnect (arrow 2) Connector 10-14

way and Header.

13527902-CUS77-S01

REVISIONS

Female Connector 14-way

Assembly at harness plant

13527902

REV 02 - Mar 2017

13527902-CUS78-S01

Assembly Manuals

TABLE OF CONTENTS

...............................................................…….............……....…............ 3

.......................................................................................................…...…..…........ 4

............................................................................................................. 5

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……………………………………………………………………….….…..................…... 14

……………………………………………………………………….….…................….…..….. 15

List of components

ASSEMBLY SEQUENCE:

step 1: inserting Terminals SLK 2.8

step 2: inserting Terminals MLK 1.2 / MCP 1.2

step 3: locking secondary locks

step 4: electrical test

step D-1: unlocking secondary locks

step D-2: removing Terminals MLK 1.2 / MCP 1.2

step D-3: removing Terminals SLK 2.8

Table of tools

Revisions

13527902-CUS78-S01

EXPLODED VIEW

Female Terminal SLK 2.8

PART-NO 33104047

Female Terminal MLK 1.2

Assembly Manuals

!!! Pictures used in this Assembly Manual and original parts may differ in some details,

This difference has no influence on the assembly process !!!

13527902-CUS78-S01

LIST OF COMPONENTS

ComponentDelphi

PART-NO. amount

SUPPLIER

Drawing No.

Assembly Manuals

Connector 14-way (Assy) 33104047 1

Female Terminals 10821165 Kostal 2 99 00 49262 0

MLK 1.2 max. 8

Female Terminals 13669359 Kostal DOC00043218

SLK 2.8 max. 6

Dummy Plug for MLK 1,2 Cavity 12198198

Dummy Plug for SLK 2,8 Cavity 15337197

13527902-CUS78-S01

DESCRIPTIONS

secondary

locks are open

CPA is in

intentionally end

position and this

connector can be

mated with the male

connector properly.

Assembly Manuals

13527902-CUS78-S01

INSERTING SLK 2.8

Step 1 completed.

Step 1: Insert Female Terminals SLK 2.8 into the Cavity Module.

ASSEMBLY

correctly locked

Terminal tangs

Cavity

CONNECTOR 14-WAY

Assembly Manuals

13527902-CUS78-S01

INSERTING MLK 1.2

Step 2 completed.

Step 2: Insert Female Terminals MLK 1.2 into the Cavity Module.

correctly locked

Terminal tang

CavityNo. 13

Assembly Manuals

CONNECTOR 14-WAY

13527902-CUS78-S01

LOCKING SECONDARY LOCKS

Step 3 completed.

Step 3: Using tool DPN 10915050 to lock four secondary locks (locking arms).

correctly locked

secondary lock

(shown two of

Assembly Manuals

CONNECTOR 14-WAY

13527902-CUS78-S01

ELECTRICAL TEST

Step 4: Perform electrical test.

Following checks have to be done after the harness was made and no

deviations were permitted:

- Check of any kind of damaging at the Receptacle Housing

- Dimension accuracy according harness drawing

- Completeness of the Receptacle Housing regarding subscriptions,

specifications and harness drawing.

During the complete assembly process and also during the checks it is not

allowed to break into the inside of the Terminal contact zone with test pins or

similar objects.

For testing Information for MLK 1.2 Terminals see Kostal specification:

DOC00061540 rev.09 May 2006.

For testing Information for SLK 2.8 Terminals see Kostal specification:

DOC00074173 rev.04 May 2006.

Assembly Manuals

CONNECTOR 14-WAY

13527902-CUS78-S01

Assembly Manuals

13527902-CUS78-S01

UNLOCKING SECONDARY LOCKS

Step D-1 completed.

Step D-1: Using tool DPN 10882219 unlock four secondary locks.

Assembly Manuals

CONNECTOR 14-WAY

13527902-CUS78-S01

REMOVING MLK 1.2

Step D-2 completed.

Terminal and gently pull on the cable to remove (arrow 2) MLK 1.2 Female

Terminal from the Connector 14-way.

Assembly Manuals

CONNECTOR 14-WAY

13527902-CUS78-S01

REMOVING SLK 2.8

Step D-3 completed.

Terminal and gently pull on the cable to remove (arrow 2) SLK 2.8

Female Terminal from the Connector 14-way.

Assembly Manuals

CONNECTOR 14-WAY

13527902-CUS78-S01

TABLE OF TOOLS

Item Function Tool PN.

1 Removal tool for MLK 1.2 Female Terminals 10757867

2 Removal tool for SLK 2.8 Female Terminals 10714732

3 Locking tool for Secondary locks 10915050

4 Unlocking tool for Secondary locks 10882219

Adjustment by

stop limit

Those tools are available at:

Sales & Service

phone: +49 202 291 4458

fax: +49 202 291 4567

Assembly Manuals

13527902-CUS78-S01

Daimler Chrysler Assembly Manuals

REVISIONS

REV 01 Initial Edition Nov 21, 2013

REV 01AA Reference to Blind Plug Seal Assy added (p 6, 7) Jan 17, 2014

REV 01ABReference to Blind Plug Seal Assy added PN 15526535

(p 6, 7)Feb 07, 2014

CHANGE NOTICE - Electronic Components Distributor · PPAP date latest with 1st delivery ... no...

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