Ceramic Epoxy Presentation -- Induron Protective Coatings

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Transcript of Ceramic Epoxy Presentation -- Induron Protective Coatings

Ceramic Epoxy Presentation

April 3, 2015

Welcome!!!!

Induron Protective CoatingsLook Beneath the Surface

Founded: 1947Birmingham, AL

“Look Beneath the Surface”Integrity

Respect

Reliability

Innovation“Reliable Protection through Innovative Coatings”

Markets include:• Water Tanks• Water Treatment Plants• Waste Water Treatment Plants• Industrial Process and Floors• Ductile Iron Sewer Pipe• Power Transmission and Distribution

• THIRTY PLUS YEARS IN USE. And Counting.• THOUSANDS OF MILES LINED. And Counting.• NUMBER ONE INDUSTRY-WIDE. And Holding.• No reported failures.

CERAMIC TECHNOLOGY Now available to the rest of the Water/Wastewater Market

Composition(100% solids products)

Ceramic Beads

SUBSTRATE

Proprietary EpoxyBinder and other pigments

(Hydrophobic Carbon)

No SolventNo VOC’sNo Haps

INTRODUCING OUR REVOLUTIONARYNEW CERAMIC EPOXIES

Permasafe 100 Ceramic Epoxy

Permaclean 100 Ceramic Epoxy

Ceramasafe 90 Ceramic Epoxy

Ceramapure PL 90 Ceramic Epoxy

Ceramapure TL 70 Ceramic Epoxy

Induron’s Ceramic Epoxies

ABSOLUTE MINIMAL UNDERCUTTING– Actually self-heals pinholes and spot corrosion– A-Rated cathodic disbondment

UNRIVALED FILM BUILD– Minimize the risk of holidays, and improve edge

protection, with up to 80 mils in a single coatULTRA-LOW PERMEABILITY– Keep corrosive liquids away from your substrate

NON-ABLATIVE SURFACE– Inhibits microbiological contamination and prevents

acidothiobacillus growth

Performance CriteriaPERMACLEAN 100

• Impact Resistance: 80” pounds (7days)• Recoat: 24 hours – OK• Adhesion X-cut: 7 days – 5A• Salt Water @120’F: 10,500 hours – No effect• Fresh Water @ 120’F: 24,000 hours – No effect• 120’F NaOH: 24,000 hours – No effect• Salt Spray 5% NaCl:

• Scribed: 10,500 – 6 Rating (ASTM B- 117)• Non-scribed: 24,000 – No effect

• “A” rated Cathodic Disbondment• Perm rating < 1• NSF approved up to 50 mils

Performance CriteriaPERMASAFE 100

–All the above (except NSF approval)

– Exceptional Hi-build: up to 80 mils per coat

– Jet fuel immersion: 3600 hours – No effect

–20% Sulfuric Acid: 3000 hours – No effect

Permasafe 10050 – 100 mils

Permasafe 100Superior Flexibility

Permasafe 100Superior Flexibility

Permaclean 100Impact Resistance

Point Lookout MDMES Sludge Holding Tank

Point Lookout MDMES Sludge Holding Tank

Pt Lookout, MDMES Sludge Holding Tank

Point Lookout MDMES Sludge Holding Tank

Pt Lookout, MDMES Sludge Holding Tank

Induron’s RecommendationInterior System – Field Apply

Shop Priming Shortcomings– Possible Peened Surface– Contamination of shop primer prior to field

coating application (fluid spills, tobacco, etc)

– Potential chalking and hardening of prime coat due to UV and/or heat exposure

– Potential for solvent entrapment in prime coat– Damage done to primer during transportation and

construction

Aqua PA2 MM GST – Croydon, PA

Shop Primed

Croydon TankField Spot Primed

Croydon TankRoof Rafter Application

Croydon GST TankRoof and Rafter Application

Cedar Rapids, IAAluminum Dome– 25 mils DFT

Cedar Rapids, IAAluminum Dome Interior

Gainesville, GATWO 2MM CONCRETE TANKS

Single Coat Application

• Ultra high film build (great barrier protection)• 100% solids - ZERO solvent, HAPS,VOCs

– No pinholes– No solvent entrapment

• No chance of delamination – No inter-coat adhesion problems– Great adhesion (substrate profile =/> 3.0 mils)

Sandy Hook, NJWater Treatment Plant Application

Sandy Hook, NJ - WTPSingle Coat Application

50 mils DFT

Single Coat ApplicationSandy Hook, NJ - WTP

Sandy Hook, NJ – WTPCompleted Project

Mtn. Home TankSuperior Edge Protection

Mtn. Home TankHard to reach areas

Mtn. Home TankHi-voltage Holiday Testing

Tanks….for your attention

Love your project…. Protect it with Induron.