Post on 13-Mar-2020
Casting Trusted Worldwide
Bright Group of Companies
Bright Castings115, VK Road., BR PuramPeelamedu., Coimbatore 641 004.Tamilnadu, India.Phone : 91-422-2513654, 2512754, 2512854Fax : 91-422-2513582
Bright Foundries Coimbatore Private LimitedSF. No.281, Kattampatti Village (Opp. LGB)Sathy Road, Ganeshapuram, Coimbatore - 641 107. Tamilnadu, India.Phone :91-422-2900554 Fax : 91-422-2513582.
Contact Person : Mr. S. Balraj – JMD1
Mobile : + 91 - 99444 13654 E-mail : brightcast@gmail.com Web site : www.brightcastings.in
Bright Group of Companies
Company ProfileBright Groups founder Mr. Subbian, Who is in the foundry business since 1978.
Foundry Division
Sl. No Parameters Details
1 Number of employee 230 Employees
2 Land Capacity 4.25 Acres, with a build-up area of 35,000 square feet’s
3 Annual Tonnage 6,000 Metric Tons of saleable castings
4 Spare capacity availability 2,000 Metric Tons per annum
Machine Shop
Sl. No Parameters Details
1 Number of employees 35 Employees
2 Land Capacity 14,000 square feet’s
3 Annual Machining Capacity 480 Tons
4 Spare capacity availability 336 Tons
Management
Sl. No Parameters Details
1 Annual turnover 6 million US Dollars
2 Yearly growth level Up to 20% in our turnover
3 Foundry capacity 500 Tons per month
4 Export Our export covers almost 40% of our production
5 Target for reach export level 80% ~ 90% Within 3 to 4 years from present
H & S objective:
To prevent Accident, Incident or Near Miss before occur in Occupational area.
We, Bright Foundry Coimbatore Private Limited., well known the value of individual employee's. Wherever necessary we provide PPE (Personnel Protective Equipments) to the respective employee and we provide needed awareness about the usage of PPE
Conducting mock (fire) drill program at regular interval in the premises.
Emergency exist clearly identified in the shop floor
Fire extinguisher provided in the premises (Wherever necessary)
Emergency alarm provided & Identified at shop floor
Safe assembly point available in the premises
Employee’s H & S (Health & Safety) Orientation
Process Wise PPE Requirements:
Employee’s H & S (Health & Safety) Orientation
Process Wise PPE Requirements
Sl. No Process PPE Requirements
1 Sand Plant Safety shoes & Nose mask
2 Machine moulding Safety shoes, Nose mask & Ear plug
3 Hand moulding Safety shoes, Helmet, Nose mask & Ear plug
4 Melting Safety shoes, Helmet, Nose mask, Gloves, Apron, Leg pad & Goggles
5 Core Shop Safety shoes, Helmet, Nose mask, Gloves, Ear plug & Goggles
6 Fettling & Finishing Safety shoes, Helmet, Nose mask, Gloves, Ear plug & Goggles
7 Quality Assurance (Final Inspection) Safety shoes & Helmet
8 Despatch - Foundry Safety shoes, Ear plug, Helmet & hand gloves
9 Machine Shop – Production & Quality Safety shoes, Goggles, Gloves & Ear plug
10 Machine shop – Packing & Despatch Safety shoes, Helmet, Gloves & Ear Plug
We manufacture precision machined components & castings of grey Iron, Ductile Iron (SG Iron, Nodular Iron), Ni-Resist & Ni-Hard
To specifications like ASTM, EN, DIN & BIS.
We manufacture & supplied products with fulfillment of Customer Specific Requirements to the below segments
Automotive industries
Oil & Gas industries
Earth moving equipments
General engineering
Product Catalogue
Moulding Plant:
Two pairs of ARPA-300 & One pair of ARPA-450 simultaneous joint squeeze moulding machines supplied by DISA India Limited (BMD)
Electric hoists for mold handling mold cars on track line3 MT & 5 MT EOT cranes for mold handling
IMF Nobake moulding in hand moulding area
Plant facilities
Melting & Pouring:
350 KW/500 KG & 500 KW/1000 KG induction furnace of Inductotherm make.Optical pyrometer with timer & alarm system3 MT Crane for ladle handling750 Kg Magnesium treatment ladle with Tundish cowerFully mechanized metal pouring line with pneumatic change over trolleyPouring ladles of 300 kgs capacity high tension electric line of 1250 KVA920 KVA DG set for power backup
Plant facilities
Fettling & Finishing:
Shot blasting machine of 500 Kgs capacity with double door, double impellerand multiple hook table.Wedge type riser cutting machineSwing frame grinding machinePneumatic grinders & finishing machinesPedestal & Pencil grinders
Plant facilities
Heat Treatment:
We installed 1.5 MT electrical heat treatment furnace for Stress relieving Annealing & Normalizing of castings.
Plant facilities
Material Handling & Transport :
ZIP crane installed for easier material handling Fork lift available for material transportation in the premises
Plant facilities
Quality Assurance:
ARL Spectro meter (26 Elements) for chemical analysisSand testing & Wet analysis equipmentsInverted microscope with image analyzer softwareHardness testing machine (Rockwell & Brinell)Universal testing machineImpact testing machine with sub zero temperature arrangements
Plant facilities
Machine Shop - Production:
List of machines:
Plant facilities
Sl. No Machine Name Specification Make
1 Vertical Turning Lathe
Swing over bed - 800 mm
X-Axis travel - 490 mm
Z-Axis travel - 700 mm
Doosan VTL Puma 550
2 Vertical machining centre
X-Axis travel - 1270 mm
Y-Axis travel - 670 mm
Z-Axis travel - 780 mm
Doosan VMC DNM 650
3 Horizontal Turning Centre
Swing over bed - 510 mm
X-Axis travel - 175 mm
Z-Axis travel - 550 mm
220 LC Doosan HTC LYNX
4 Puma GT 2600
Swing over bed - 650 mm
X-Axis travel - 460 mm
Z-Axis travel - 800 mm
Puma GT 2600 Doosan
5 Vertical Machining Centre
X-Axis travel - 1500 mm
Y-Axis travel - 670 mm
Z-Axis travel - 625 mm
Doosan VMC DNM 6700
6 Component Washing Machine Up to 1 Ton Clean Tech
7 Hydro Test Machine Up to 50 Bar (712.5 psi) Special purpose machine
Machine Shop - Quality Assurance:
To ensure the product dimensions, we using brand leading measuring instruments & machines.
Plant facilities
Sl. NoInstrument / Machine
NameSpecification Make
1Coordinate Measuring
Machine
X-Axis Travel - 1000 mm
Y-Axis Travel - 1600 mm
Z-Axis Travel - 600 mm
Zeiss CMM COntura G2
2 2-D Height Master 0~600 mm TRIMOS
3Micrometer
Depth Micrometer
0~500 mm
0~25 mmMitutoyo
4Vernier Caliper
Depth Vernier Caliper
0~600 mm
0~300 mmMitutoyo
5 Bore Dial 0~400 mm Mitutoyo
6 Surface Roughness Tester --- Mitutoyo
Credentials :
1. ISO 9001:2015 certified by TUV India Private Limited2. PED (Pressure Equipment Directive) 97/23/EC certified by TUV India Private Limited3. Castings in Spheroidal Graphite Iron certified by Lloyd’s4. IBR (Indian Boiler Regulations) certified by Public Work Department Directorate of Boiler
Plant facilities
ISO 9001:2015 PED 97/23/EC Llloyd’s IBR
Process Flow Chart - Foundry Process
Not Ok
sand
testing
OK
Reject to Mix
Shot blasting
Removal of gates, runner, riser
Raw materialInspection
Core setting inthe mould
Core coating
Pouring
Knock out
Melting
Core Making
purchasing
MethodingMould making
Sand Mixing
Mould clamping
Hardness testing
Sales & Planning
Micro RT,UT If Needed
C
Reject to Melting Reject to Melting
Ok Ok
Not Ok*Not Ok
Core Inspection
OkMould Inspection
OkChemical Testing
Ok
Return to supplier
Re
ject
ed
Chemical testing
Not ok
Sand addition
Process Flow Chart - Foundry Process
C
Fettling
GrindingTo melting
De-burring
Visual
Inspection
Dispatch
OK
ReworkReject
As Cast
Heat Treatment
Machining Washing HydroPainting
We planned to expand our new foundry at CODISSIA industrial park with High pressure moulding line by 2020, Annual Tonnage of 6000 MT.
We planned to implement IMS (Integrated Management System) in our Ganesapuram plant before June’19.
IATF 16949:2016 (Automotive Quality Management System) ISO 14001:2015 (Environmental Management System)ISO 45001:2018 (Occupation of Health & Safety Assessment System)
Time Plan for IMS Implementation:
Plan for 2018-2020