Post on 24-May-2015
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a new way of delivering engineering solutions
ISMS – ISO 27001:2005(SECURITY)
QMS – ISO 9001:2008(QUALITY)
General/Industrial Engineering Aerospace Ship Design/Marine EquipmentAutomotive
a new way of delivering
engineering solutions
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Tooltech, is among India’s leading Engineering Services companies.
We offer solution capability for Advanced Engineering Applications.
We have demonstrated competence in the set up, management and replication of client’s processes to
deliver.
We have a European Engineering Maturity and a European DNA. This comes from Experience gained with
marquee German and Scandinavian Clients. We were early Investor and Pioneer in these geographies.
Multinational Engineering Resource Pool.
We offer Staffing and Project capabilities.
Tooltech is ISMS – ISO 27001:2005 (Security) & (Quality) QMS – ISO 9001:2008 certified.
ABOUT US
TOOLTECH GLOBAL ENGINEERING PVT. LTD, INDIA
Tooltech India
Pune and Bangalore
Tooltech Sweden
Gothenburg
Tooltech Germany
Munich
Tooltech Finland
Espoo
Tooltech Romania
Oradea
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TOOLTECH MILESTONES
Relationship with Atlas Copco commences delivering turnkey projects to 3 locations including Orebro, Marsta & Fargestra in Sweden. Also worked with branches in USA and currently have a dedicted team of 30 engineers serving their R&D Center from India
Frame contract from BMW received, first Asian company to be awarded such a contract
Relationship with BMW commences; 2001
2002
2003
Awarded 1st of kind contract for design & mfg of interiors of VVIP helicopter by HALStatus: First Helicopter interiors completed in February 2009. This was procured by the Ecuador
government. Interiors for second helicopter completed in September 2009 was delivered to Government of Mauritius
2006
Tooltech Scandinavia awarded -“ The Best Foreign Owned Company” award
2007
2008
Atul Khanna conferred Knight, First Class Order of the Lion by the President of Finland2009
2010 Tooltech conferred Prestigious Platinum Award for Quality & Best Trade Name' 2010 in Mechanical
Engineering Services
Awarded Turn Key Project - Concept to Final Design and Development, : Green Car Manufacturer, Europe2011
Chosen by Aker Yards Finland, one of the world’s largest shipyards, to set up a Dedicated Facility
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VALUE FROM COMPLEMENTARY STRENGTHS
AdvantageWESTERN EUROPE
Traditional engineering know- how
Intuitive knowledge of standards
Local Presence
World Class Infrastructure
Advantage:
EASTERN EUROPE Familiarity with language and culture as
compared to Asia Understanding of European skills and
standardsGeographic proximity to
Western Europe Low cost
Advantage:
INDIA Large talent pool of qualified
engineers Low cost
International project management culture
Quick Scaling. Training • Ramp Up
+
Eastern Europe India
+
Western Europe
Tooltech Sweden
Tooltech Germany
Tooltech Finland
Tooltech India
Tooltech Romania
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Team leader
Client’s Designers
Tooltech Coordinators At Client Site
Project ManagerIndia
Engineer Engineer Engineer Engineer
Clien
t’s o
fficeTo
oltech
Pu
ne O
ffice
MIX MODEL : TEAM BUILDING AND WORKING
STEPS1. INTENSIVE ONSITE ORIENTATION
Members of a Seed Team from Tooltech visit onsite to fully assimilate Client’s Expertise, Standards and Methodology
2. ONSITE COORDINATOR
One Member Appointed to Serve as Link Between Client and Offshore Team
3. OFFSHORE TEAM DEVELOPMENT
Other members (Project Managers and Team leaders return to Tooltech Pune to develop an offshore team in line with Client’s expectation
4. PROCESSES IMPLEMENTED & COMPLIED TO
Concurrent Knowledge Management in Project Management System
ISO 27000 - Information Security, QMS – ISO 9001:2008 - Quality
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70 euros/hr
(partly applied to each
project)
Benefits:
Face-to-face discussion
Project packaging
Last mile integration and
communication
Local invoicing
Local contacts
Indian Office rate100% Outsourced
rate
20 euros/hr
About 22-24 euros/hr
As compared to the above, the European purchased rate is about
Euro 45/hr- 50/hr
Thus the mix model offers greater efficiency:
About 80% efficiency in the first year of operation (due to the learning
curve on client’s way of doing things etc)
From the second year, the efficiency is as high as 95%
Thus net savings are about 50% with local presence and local
contacts
COST SAVING IN A MIX MODEL OPERATION
Our Local Office Cost
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SELECT ENGINEERING SOLUTIONS
INDUSTRIAL / GENERAL ENGINEERING
Expertise in designing:• Mining ,Bulk Material handling• & Construction Equipment• Piping• Machines• Castings• Tool & Mold Design• Fixture Design
Activities:
• Concept Design
• Detail Design
• Design Feasibility
• Design Calculations
• DFMEA,PFMEA
• Manufacturing Engineering
• Design Optimization
• Design Improvements
• Change Management
• Value Engineering
• Reverse Engineering
• Re-engineering
• Structural Analysis
AEROSPACE INTERIORS
Expertise in Designing
• Space Optimization
• Contemporary Styling
• Composite Panels
Activities:
• Concept Design
• Detailed Engineering
• Part Development
• Manufacturing of Composite products through associates
• Noise Attenuation Solutions
• Weight Optimization
• Verification and Validation
• Air Worthy Compliance
SHIP DESIGN/ MARINE
EQUIPMENT
Expertise in Designing:
• Hull and Outfit for
- Cruise Liners
- Chemical Tankers
- Bulk Carriers
- Offshore Vessels
• Marine Equipment
Activities:
• Basic Design
• Detailed Design
• Classification Drawings
• Marine Equipment Design
• CAE Analysis
AUTOMOTIVE
Expertise in Designing:• Body interior and exterior trim• Body in White• Chassis, Engine & Powertrain
Activities:
• Concept Design & Development
• Engineering & Detailed Design
• Manufacturing Feasibility
• Design & Development of light weight structures in Aluminum and Steel
• Crash and pedestrian safety
• Strength, fatigue, NVH & Durability analysis
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PROJECT SNAPSHOTS
Component & Detail Design
Concept Design of Air Intake Plastic Manifold Assemblies Gear Box- Analysis
NVH Injection MouldingCrash Analysis
Aerospace Interiors
Car Interiors
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CADCAD
Tool Design
Mechanism Design/Simulation
Raster to Vector
Conversion
Reverse Engineering
Software Customization
Software Porting
Design Parameterization
OUR COMPETENCIES
Durability
Pedestrian Safety
Strength & NVH
Thermal
Couple Field
Crash
Design Automation
Mass Migration
FE – Modeling (2D, 3D)
CAECAE
Analysis
Linear / Non Linear Material
Small / Large Deformation
(Non-linear Geometry)
Implicit / Explicit Solving Algorithm
PROJECT MANAGEMENTPROJECT
MANAGEMENT
Remote project & delivery management
Manage projects deliveries and cost through mix
model
Set up and management of ODCs
Placement of Project Managers & Technical
experts in Europe
Management of supply chain in India
Establishment of Commercial Supplies from
Indian Manufactures
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CAPABILITIES IN ALL MAJOR SOFTWARE
CATIA V4 CATIA V5 SolidWorks
Vertex G4
Pro-Engineer
NX SolidEdge
AUTOCAD MDT Inventor
CAD
CAE
PRE / POST-PROCESSOR
Hypermesh Ansa Patran FEMOD ANSYS Animator
SOLVERS
Abaqus LS-Dyna Ansys Nastran Pamcrash
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INITIATION
PLANNING
EXECUTIONMONITOR &
CONTROL CLOSING
Project Scope &Feasibility
Create WBS | Assign Task Schedule | Quality Plan | Resource Plan | Knowledge assessment & acquisition plan| Risk Mitigation Plan
Detailed Execution Procedure | Train and Develop Project Team
| Document processes
Capture lessons Learned
Update Knowledge Base
Schedule Control | Know how up gradation | Perform | Quality Control | Maintain Competency
MapMap OrganizeOrganize UtilizeUtilizeCaptureCapture TransferTransfer
Concurrent Knowledge Management Process for enrichment and future use
KNOWLEDGE & PROJECT MANAGEMENT
Over the years, we have devised and implemented strong processes to maintain business continuity and
project delivery independent of people.
QMS – ISO 9001:2008
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DATA HANDLING, SECURITY AND ISOLATION
Tooltech Network-
Sufficiency of network capacity is monitored continuously to ensure
that delivery to the Client is seamless
– Application
Server
– DataserverRouter
Tooltech license Network
License Servers
Switch
Internet Cloud – DATASERVER
– Application Server
– Domain ControllerWorkstations & Desktop
Managed Switches
Firewall
Internal network
Speed1 Gbps
Workstations & Desktop
Isolated Client Network Router
Access Denied
IPSec VPN
Switch
Router
We use Safe Data Transfer protocols such as FTP, VPN, OFTP
ISMS – ISO 27001:2005
Isolated Client Network - Tooltech has established a segregated and dedicated network for directly accessing the Client's
network thus ensuring data security network
Tooltech License Network - Used to share license for both Tooltech and Client network. The communication is one way
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OUR CLIENTS
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WHY TOOLTECH
COMMITMENT : INFRASTRUCTURE & MANPOWER
COMPETENCE :COMPRENHENSIVE ENGINEERING SOLUTIONS
COST : AVERAGE OF 40% COST SAVING
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OUR GLOBAL LOCATIONS
Tooltech Global Engineering Pvt. Ltd. India Filial
Stora Avagen 21, Askim436 34 Göteborg, Sweden
Tel: +46 768788178Email: vs@tooltech.net
TT Global Engineering GmbHFrankfurter Ring 150
80807 München | GermanyTel:+49 (0) 162 / 4555776
Email: info-ttd@tooltech.net
HEAD OFFICETooltech Global Engineering Pvt. Ltd.
401 Beta 1, Gigaspace,Viman Nagar, Pune 411 014, India
Tel: +91 -20 -30511200 Fax: +91 -20 -30511201
Email: aparna.bhave@tooltech.net www.tooltech.net
Tooltech Europe OyViikinkaari 4
FI-00790 Helsinki, Finland www: www.tooltech.netTel: +358 40 5512827
Email: bvpatil@tooltech.net
Tooltech RomaniaSos. Borsului nr. 20,
410605 Oradea,Romania
Tel: +40 -72 -8837788Email: info-romania@tooltech.net
Tooltech Global Engineering Pvt. Ltd.2nd Floor C Block, Kushal Garden Arcade,1A Peenya Industrial Area, IInd Phase,
Bangalore 560 058, IndiaTel: +91-80-41256556Mob: +91 9096083030
Email: shrikrishna.kadle@tooltech.net