Boosted Pressure SystemsSani-Matic University

sanimatic.com

Boosted Pressure Systems

sanimatic.com

High-Impact Rinse/Foam/Sanitize (RFS) System

Food Safety Removes soil efficiently

Minimizes cross contamination

Larger droplets avoid atomization & possibility of carrying dirt/germs through air

Faster, Improved Cleaning/Foaming Boosted pressure with proper nozzle

selection provides a wider spray pattern, cleaning more area—faster

Controlled chemical and air injection creates clinging foam for proper dwell time

Savings Lower water use. 8 GPM nozzles

Controlled chemical use

Less labor and increase production time

Operator Safety Ergonomic gun design = longer

operator use with less physical stress

Chemical containers lock into RFS Station base reducing chance of operator exposure

sanimatic.com

Applications

External components of process equipment

Equipment not easily disassembled Permanent equipment not CIPable

Exterior Bottle fillers, cappers, rinsers Floors, ceilings, walls, doors Platforms & ladders, support

structures Freezers, smokehouses Conveyors Mixers, grinders, blenders Product carriers & racks Product containers - vats, bins, etc.

Conveyor

Walls

sanimatic.com

• Nozzle Selection / Impact

It’s About High Impact, Not

High Pressure

sanimatic.com

RFS Pressure System Solutions

Improving the Rinse / Foam / Sanitize processes

Defining the right pressure & flow

Application & plant specific

Defining the appropriate solution

Sani-Matic has the full range of capabilities

Successful implementation

Distribution partners / turn-key project expertise

Wall-Mounted Boosted PressureSystem

sanimatic.com

Installation

Low pressure hot water utility piping (40-70 psi) directly to remote main stations

From central Booster or remote main stations to Satellites (300-600 psi)

Chemical dispensed at satellites or from central dispensing system

6 CFM @ 80 psi air lines to main stations & satellites

230/460V 3-phase power to main stations or booster

Wall-mounted main stations 52”H x 24”W x 12”D 260 lbs Satellites = 15x18x9, 27 lbs

sanimatic.com

Automatic cleaning unit with integrated controller

Integrated control unit Plug-and-play functionality Program via PC Prepared for data acquisition Prepared to work with external PLC

New automatic rinsing of injectorsReduction of leakageReduced installation costsConcept based on satellites and boosters1 – 3 detergents (options)Build-in block for manual foam/rinse (option)

Automated Cleaning

sanimatic.com

Automated RFS Cleaning Systems

Reduce Overall Cleaning Time

Improve Cleaning in Difficult Areas

Sani-Matic custom-designed spray devices

Zoned controlled R/F/S process

Conveyor System Rinsing

Foaming

Static spray manifolds

Top and bottom

Ribbon Blender

sanimatic.com

Automated RFS – Filler Cleaning

Rinsing Foaming

sanimatic.com

Automated RFS- Dryer Cabinet Cleaning

Foaming

sanimatic.com

Central High Pressure Systems

sanimatic.com

Central High Pressure

Drop stations placed throughout the facility

System ensures consistent pressure & adequate water flow to multiple drop stations

Skid-mounted surge tank

Single pump systemSupplies 30-120 GPM overallSupports 6 to 24 drop stations at 5 GPM per stationOperating pressure between 500-900 psi

Impingement action of flat fan nozzle

Removes soil vs. “pushing” it across the floor with water volume

sanimatic.com

How It Works

Remote Drop-Station Components

Drop stations are installed to provide specific cleaning functions in a particular location and are supplied by a Central High Pressure Unit.

Rinse & Foam Station

Foam Only Station

Rinse, Foam & Sanitize Station

Rinse Only Station

Central Supply Source

sanimatic.com

Central High Pressure Advantages

Consistent hose nozzle pressure throughout plant zones

Reduce headcount or total cleanup time

Faster soil removal, increases productivity

Reduced Water Usage/Costs

5 GPM vs. 15-25 GPM per hose

Reduce wastewater treatment costs, capacity

Substantial annual savings

sanimatic.com

What To Ask For Boosted Pressure Systems?

What needs to be cleaned? What is the soil? How many drop stations are required? How many stations need to

operate simultaneously? What is the furthest drop station? Line size? Do you need hot water to sanitize?

Do you have a hot water supply? If not, you’ll need a tank to supply your water. Steam or electric heat?

Pressure? What cleaning sequence is required? (i.e., rinse/foam, rinse-only,

rinse/foam/sanitize?)