Post on 29-Jun-2018
BAUER BG 30Rotary Drilling Rig
Base Carrier BT 80
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2
We could start by telling you about Sebastian Bauer, who founded a copper forge
in the German town of Schrobenhausen some 200 years ago. We could then
move on to how his workshop prospered and developed to a leading construction
company for specialist foundation engineering. The story would continue to the
mid 20th century, when innovation and the drive for perfection prompted Bauer
to develop and build their own high-quality and high-performance machinery.
And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh
generation and meanwhile a globally operating group with more than 100 branches
and subsidiaries operating in the fields of special foundation engineering (Bauer
Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and
focusing on products and services in the fields of water, energy, mineral resources
and environmental technology (Bauer Resources).
But we think what really matters about us and to our customers is this:
We are a strong partner with face and values, we are down to earth, and we are
dedicated to perfection in everything we touch.
Experience for you!
“100 years of dr i l l ing,
4 decades of bui ld ing machines,
and st i l l down to the earth” Prof. Thomas Bauer
The BAUER Group
1790Foundation as a copper forge in
Schrobenhausen, Germany
1928Well drilling in
Bavaria, Germany
1958Invention of the
ground anchor by Dr.-Ing. K.H. Bauer
1976First hydraulic rotary drill rig BAUER BG 7
1984First diaphragm wall trench cutter BC 30
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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Of the thousands of machines Bauer Maschinen has built since production started
in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation
all over the world – in Siberia as well as in the desert. State of the art technology
developed end-to-end by our inhouse engineers and full machine tests prior to
delivery are one side of the coin. Bauer Maschinen can serve any customer need
with the most comprehensive product portfolio. The other side is project-specific
consulting by highly trained experts, with a focus on your special requirements.
More than machines: Competent consulting
Qual i ty is not an act,
i t is a habit .
BAUER Maschinen GmbH
1980´sStart of international
equipment sales
2001Bauer Maschinen
established as independent
company within the Bauer Group
2006Stock market launch
of BAUER AG, directed by
Prof. Thomas Bauer
2011Introduction of
BG ValueLine and BG PremiumLine
Regular showcasing of new developments on various exhibitions
Quality and experience in specialist foundation engineering n
Global operation – local contacts in over 70 countries n
Reliability in technology and service n
Customized solutions n
On-site support over entire machine service life n
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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BG 11 H CAT
BG 20 H BH 75
BG 26 BT 70
The BG ValueLine
Perfect ion is achieved
when there is nothing left to take away.
Drilling uncased deep boreholes stabilized by drilling fluid, or drilling cased boreholes
with installing casings by the rotary drive or by a hydraulic casing oscillator. If Kelly
drilling is your task, then the BG ValueLine is our solution. The machines of the
ValueLine are specifically adapted to no other purpose than Kelly drilling – and that
perfectly.
You can expect superior Bauer performance and customary Bauer durability at
affordable costs for acquisition and operation. How we do it? By applying cutting-
edge technology, reduced to nothing less than the essentials.
Long mast for more drilling depth n
Large drill axis for big diameters n
Well balanced concept for high productivity n
and economic operation
Hydraulic system for high dynamic performance n
Easy handling, easy maintenance n
Variable transport concept n
The BAUER BG ValueLine
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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5
1
2
3
8
10
11
4
5
7
9
6
BG 30 BT 80
BG 38 BS 80
The Rotary drilling rig
BG 30 ValueLine (BT 80)
Max. drilling diameter: 2,500 mm
Max. drilling depth: 87.0 m
Max. torque: 300 kNm
Engine: CAT C 9 – Tier 3 280 kW @ 1,800 rpm
CAT C 9.3 – Tier 4 final 298 kW @ 1,800 rpm
Max. height: 26.9 m
1 Undercarriage2 Upper carriage3 Main winch4 Auxiliary winch5 Kinematic system6 Mast7 Crowd cylinder8 Masthead9 Kelly bar10 KDK Rotary drive11 Drilling tool
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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BG 30 Spotlights
Undercarriage
Solid Bauer design for 360° working radius –
Hydraulically extendable tracks –
Large footprint to resist high overturning moments –
High traction forces –
Optional: UW 100, optimized for oscillator attachment –
KDK rotary drive
High dynamic performance –
Single-gear drive with strong and –robust design and high mechanical and hydraulic efficiency
Adjustment to various soil conditions –and Kelly bars with 3 selectable modes of operation
Protection of the rotary drive by an –integrated Kelly damping system
Easy assembly of rotary drive –
Winches
High, measured effective line pull –and line speed
Load classification M6 / L3 / –T5 for heavy-duty, continuous operation
A special grooving system on the –drum and a rope pressure roller reduce wear on the wire rope
Pinned connection for easy –mounting and demounting of winches on mast
Transparent ring for easy oil –check
Kinematic system
Proven Bauer kinematic system with –support trestle and backstay cylinders for maximum stability
Heavy-duty base frame optimized for –attachment of front-end equipment
Easy rigging due to compact design –
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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HSE safety features
Integrated service platform for easy and safe maintenance –work
Maintenance work can be carried out from ground or –platform level
Hydraulic connections on rotary drive can be made from –ground level
Access ladder to upper structure –
Gratings on side and in front of operator’s cab –
Rear view camera, flashing warning light and audible –reverse warning system
Variably stackable counterweight elements –
Modern, ergonomic cabin
FOPS compliant –
Bauer comfort cab meets highest –comfort standards
High-resolution 7" color screen –
Clear layout of instruments and display –screens
Excellent view of drilling position –
Easy operation –
High-performance CAT engine
Conforming to exhaust emission –standards Stage III A / Tier 3 or Stage IV / Tier 4 final
Low fuel consumption due to optimized –design of the hydraulic system
Low noise emissions due to clever –sound protected installation
Worldwide CAT-service partner network –
Final inspection and test run
Comprehensive Bauer test program –
Optimal adjustment and calibration of all main functions –
Heat transfer test –
Noise emission measurements –
Electromagnetic compatibility test –
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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8
1150
2689026890
2454024540
3800 (R 3870)3800 (R 3870)
00
3690 - 40203690 - 4020
4640464056805680
421036203620
1012010120
6500
6500
Ø1650Ø1650
1500
1500
1230
1230
1100
011
000
1165
011
650
BK
280
/419
/4/6
8 (A
= 20
330)
BK
280
/419
/4/6
8 (A
= 20
330)
20102010
3270 - 4470800
5°5° 5°5° 5°5°
15°15°
BG 30 Dimensions
Operating weight approx. 102 t (as shown)
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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9
300
158
06 12
300
78
060 0 0 024
225
78
08 24
147
380
13 49
294
155
06 12
294
63
060 0 030
207
63
09 30
BG 30 Technical specifications
Rotary drive KDK 300 K KDK 300 S
Torque (nominal) at 350 bar 294 300 kNm
Speed of rotation (max.) 30 49 rpm
Crowd cylinder standard optional
Crowd force push / pull (effective) 200 / 350 200 / 490 kN
Crowd force (measured at the casing drive adapter) 260 / 290 260 / 430 kN
Speed (down / up) 4.4 / 7.0 6.5 / 3.2 m/min
Fast speed (down / up) 20 / 20 27 / 23 m/min
Stroke 6,500 8,500 mm
Main winch – single layer M6 / L3 / T5
Line pull effective / nominal 265 / 340 kN
Rope diameter 32 mm
Line speed (max.) 80 m/min
Auxiliary winch M6 / L3 / T5
Line pull (1st layer) effective / nominal 80 / 100 kN
Rope diameter 20 mm
Line speed (max.) 55 m/min
Base carrier BT 80
Engine CAT C 9 CAT C 9.3
Rated output ISO 3046-1 280 298 kW
1,800 1,800 rpm
Engine conforms to EEC 97/68 EC Stage III A Stage IV
EPA/CARB Tier 3 Tier 4 final
Diesel tank capacity / Ad Blue 600 / – 600 / 34,5 l
Sound power level (2000/14/EG and EN 16228, Annex B) LWA 109 LWA 112 dB (A)
Sound pressure level in cabin (EN 16228, Annex B) LPA 80 dB (A)
Ambient air temperature (at full power) up to 45 °C
Hydraulic power output (measured at inlet to rotary drive) 209 kW
Hydraulic pressure 350 bar
Hydraulic oil tank capacity 650 l
Undercarriage (selectable) UW 95 UW 100
Crawler type B 7 B 7
Traction force effective / nominal 730 / 860 730 / 860 kN
Not to scale
Not to scale
Standard mode rpm reduced MD reduced
1st gear 1st gear 1st gear 2nd gear
Standard mode rpm reduced MD reduced Standard mode
Not to scale
Not to scale
M n
om
. [k
Nm
]
rpm
M n
om
. [k
Nm
]rpm
KDK 300 K
KDK 300 S
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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A
B
BG 30 Technical equipment
Base carrier
Standard
Removable counterweight elements –14.9 t, Fig. A
Engine diagnostic system –
Gratings on side and in front of –operator´s cab
Integrated service platform –
Camera-System for rear area –surveillance
Multigrade hydraulic oil –
Bauer comfort operator´s cab (FOPS –compliant), Fig. B
On-board lighting set –
Air conditioning system –
Radio with CD, MP3, USB and –Bluetooth c/w hands-free kit
Transport securing lugs on crawler units –
On-board tool kit –
Optional
Counterweight variably adjustable to –max. 19.7 t
Air compressor 1,000 l/min –
Central lubrication system –
Bauer service kit –
Electric refuelling pump –
Vise attachment –
Arctic kit –
Bio-oil for hydraulic circuit –
Protective roof guard –
Protective front windscreen guard –
Cab space heater with automatic timer –
Undercarriage UW 100 –
Triple grouser track shoes (width 900 mm) –
Quick-release couplings for removable –crawler side frames
Service tool kit –
BG attachment
Standard
Bauer V-type kinematic system –
Masthead for optional use with drill axis –1,150 or 1,350 mm, Fig. C
Inverted crowd cylinder –
Crowd speed fast and slow mode –
Swivel for main rope –
Pivoted anchor point for main and –auxiliary rope
Transport supports for upper and lower –mast section
Optional
Swivel for auxiliary rope –
Upper Kelly guide –
Drill axis 1,350 mm –
Attachment of casing oscillator up to –BV 1500 HD-07, Fig. D
Thrust rod 1,300 or 2,000 mm –
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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C
D
GF
E
Measuring and control equipment
Standard
Bauer extended monitor incl. integrated –diagnostic capability, Fig. G
Display of fault messages as plain text –
Digital display of pump pressures –
Mast inclination measurement on x/y –axes (digital / analog display)
Automatic vertical alignment of mast –
Optical mast inclination monitoring –system
Hydraulic load sensing on auxiliary –winch
Speed sensing device on KDK –
Hoist limit switch on main and auxiliary –winch
Defined torque setting for KDK –
Kelly drilling assistant –
Automatic crowd control –
One-directional spoil discharge –assistant
Casing extraction assistant –
Optional
Remote transmission of machine data –(DTR-module)
Slewing angle display for upper –carriage
KDK rotary drive
Standard
Integrated Kelly damping system –
Exchangeable Kelly drive adapter –assembly KA 500/419
Exchangeable Kelly drive keys –
Quick-release couplers on hydraulic –hoses
3 selectable modes of operation –
Easy assembly of rotary drive –
Wear pads exchangeable without –removal of rotary drive
Transport supports –
Trigger plate –
Lifting gear for rotary drive –
Optional
Rotary drive KDK 300 S (multi-gear) –
Cardanic joint –
Brake kit for automatic casing drive –adapter, Fig. E
Kelly drive adapter assembly KA 500/394 –
Torque multiplier BTM 720 K –(Torque: 400 kNm), Fig. F
Main winch
Standard
Hydraulically controlled freewheeling –
Slack rope prevention –
Automatic swivel alignment –
Depth sensing device –
Electronic load sensing –
Overload protection device –
Winch drum with special grooving –
Pin connection –
Transparent ring for easy oil check –
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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BG 30
90
80
70
60
50
40
30
20
10
0
Overview Kelly drilling
Drilling capabilities diagram (uncased)
Data shown are valid for minimum horizontal mast reach and using BAUER attachment.For more information, please contact the BAUER Sales Department.
Rig configurations
Standard Upgrade 1 Upgrade 2
Drill axis 1,150 mm 1,350 mm 1,350 mm
Counterweight 14.9 t 17.3 t 19.7 t
Undercarriage UW 95 UW 95 UW 100
Stroke 6,500 mm 6,500 mm 8,500 mm
Basic model for all-round use
for fluid supported deep Kelly drilling
for cased Kelly drilling (also with casing
oscillator)
Dri
llin
g d
ep
th (
m)
Drill diameter (mm)
Standard
Upgrade 1Upgrade 2
1,000 1,500 2,000 2,200 2,500 3,000
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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BG 30
2689026890
R 3870R 38703690 - 40203690 - 4020
2689026890
R 3870R 38703890 - 42203890 - 4220
90
80
70
60
50
40
30
20
10
0
90
80
70
60
50
40
30
20
10
0
Application – uncased Kelly drilling
Standard configuration
Drill axis 1,150 mm
Upgrade 1
Drill axis 1,350 mm
Dri
llin
g d
ep
th (m
)
Drill diameter (mm)
1,00
0
1,20
0
1,50
0
2,00
0
1,80
0
2,20
0
2,50
0
3,00
0
4-part Kelly
3-part Kelly
5-part Kelly
Dri
llin
g d
ep
th (m
)
Drill diameter (mm)
1,00
0
1,50
0
2,00
0
2,50
0
3,00
0
4-part Kelly
3-part Kelly
5-part Kelly
1,20
0
1,80
0
2,20
0
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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14
2689026890
R 3870R 38703690 - 40203690 - 4020
2689026890
R 3870R 38703890 - 42203890 - 4220
BG 30
1 12 23 34 45 56 528
32
36
40
44
48
52
56
60
64
68
72
76
80
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
1 2 3 4 5 6 7 8 2 3 4 5 6 7 8120
24
28
32
36
40
44
48
52
56
60
64
68
72
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
Application – cased Kelly drilling
Standard configuration with rotary drive KDK
Drill axis 1,150 mm
Upgrade 2 with rotary drive KDK
Drill axis 1,350 mm
Length of casing section (m)
Ke
lly b
ar
BK
280
/419
/4/.
..
Ma
x. le
ng
th o
f K
elly
ba
r B
K 3
00/4
19/3
/...
(m)
Ø ≤ 1,800
Ø ≤ 1,800
Length of casing section (m)
Ke
lly b
ar
BK
280
/419
/4/.
..
Ma
x. le
ng
th o
f K
elly
ba
r B
K 3
00/4
19/3
/...
(m)
Ø ≤ 1,800
Ø 2,000
Ø 2,200
Ø 2,200
Ø ≤ 1,800
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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15
2689026890
R 3870R 38703890 - 42203890 - 4220
2689026890
R 3870R 38703690 - 40203690 - 4020
1 2 3 4 5 6 7 8 2 3 4 5 6 7 8120
24
28
32
36
40
44
48
52
56
60
64
68
72
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
1 12 23 34 45 56 528
32
36
40
44
48
52
56
60
64
68
72
76
80
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
Upgrade 2 with casing oscillator
Drill axis 1,350 mm
Standard configuration with casing oscillator
Drill axis 1,150 mm
Applicability: BV 1180HD-03 up to BV 1500HD-07
Applicability: up to BV 1180HD-03
Length of casing section (m)
Ke
lly b
ar
BK
280
/419
/4/.
..
Ma
x. le
ng
th o
f K
elly
ba
r B
K 3
00/4
19/3
/...
(m)
Ø ≤ 1,500
Ø ≤ 1,500
Length of casing section (m)
Ke
lly b
ar
BK
280
/419
/4/.
..
Ma
x. le
ng
th o
f K
elly
ba
r B
K 3
00/4
19/3
/...
(m)
Ø ≤ 1,300
Ø ≤ 1,300
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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17810
30270
BG 30 Rigging – Derigging
Safe and simple disassembly of inverted crowd cylinder system
– Easy disassembly by removing one pin only
– No disconnection of hydraulic lines
– No hydraulic lines in upper mast section
– Hydraulic hoses remain connected (minimized risk of leakages
developing at couplings)
Health and Safety features
– All hydraulic hoses of the KDK can be
attached from ground level
– The permissible mast inclination is
displayed by the inclination monitoring
system
– No overflow of hydraulic oil
– Applicable with all thrust rods
Rigging position for connecting of hydraulic hoses
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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3220
13450
16960
3500
11770
2500
11800
2500
2600
13920
3500
6550
3500
7350
1520
1210
2120
950
450
3270800 34
03000
17
BG 30 Transport dimensions and weights
Masthead tilted
Telescopic transport supports
Transport dimensions and weights
G = 1 x 4.9 + 4 x 2.5B = 3,000
G = 4.8 B = 1,560
G = 57.8
G = 13.3 B = 2,450
G = 14.2 B = 2,450
G = 5.5
G = 48.2
G = 44.5
G = Weight (t)B = Width, overall (mm)
Weights shown are approximate values; optional equipment may change the overall weight and dimensions.
Optional
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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Global operation and local contact n
Long-term customer care and relationship n
Flexibility in providing customized solutions n
Strong customer orientation n
Unique combination of equipment knowledge n
and application competency
Application and process consulting based on n
knowledge from a variety of projects
Worldwide Sales Network
If you need more information,
please contact us: BMA@bauer.de
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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19
Regional organizations and contacts n
Best educated technicians to ensure a n
maximum availability of equipment
Reliable and efficient spare parts supply n
Long term on-site service & support n
Certified on-site operator´s and technician´s n
training
Worldwide Service Network
If you need assistance, please contact us:
Service Hotline: +800 1000 1200 (toll-free number)
or: +49 8252 97 2888
or: KVT@bauer.de
BG 30 ValueLine | © BAUER Maschinen GmbH 3/2016
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bma.bauer.de
905.723.2 3/2016
Design developments and process improvements may require the specification and materials to be updated and changed without prior notice or liability. Illustrations may include optional equipment and not show all possible configurations. These and the technical data are provided as indicative information only, with any errors and misprints reserved.
BAUER Maschinen GmbHBAUER-Strasse 186529 SchrobenhausenGermany Tel. +49 8252 97-0bma@bauer.dewww.bauer.de
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