AUTOMOTIVE & TIRE

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Transcript of AUTOMOTIVE & TIRE

AUTOMOTIVE & TIRE

POWERING GLOBAL INDUSTRY

Automotive & Tire Production Line

Megadyne® was founded in 1957 in Mathi, Italy as a manufacturer of industrial belting used in power transmission and product handling applications. With ongoing investments in product development and strategic acquisitions, the Megadyne Group today includes manufacturing, fabrication and distribution centers around the world. With a focus on power transmission, product handling and linear positioning belts, we provide our customers with innovative solutions to specific automotive related handling needs. We offer a wide selection of synchronous belts, conveyor belts and customized fabrication solutions to meet the exact needs of our customers' applications. The Megadyne Group today employs over 1,700 associates across its manufacturing sites and commercial branches in Europe, America, Asia and Africa. This network guarantees local responsiveness along with high quality technical support.

Platinum Ultra-High Performance Timing Belt

Megaflex Truly Endless Timing Belt with NFT

PVC Conveyor Belt with Longitudinal Rib Structure

Megalinear Open-End Lift Belt with High Performance (HP) Cords

With many years experience in Automotive and Tire manufacturing sectors, supported by ongoing research, Megadyne offers a wide range and depth of products. These all combine to allow the widest, most flexible approach to provide clients with a customized solution. With a broad portfolio of products in rubber, polyurethane and fabric, Megadyne provides innovative solutions for automotive and tire manufacturing applications.

About Us

Megalinear with NFT and Custom Cord Spacing

Megaflat with Nylon (Green) Drive Side

Sheet Metal Processing

Glass Tempering Line

MEGAPOWER - Molded thermoset urethane over steel cords offers high strength, clean running, oil and wear resistant synchronous belts.

ISORAN - RPC Plantinum, RPP Gold or RPP Silver provide high strength performance and quiet operation.

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MEGALINEAR AND MEGAFLEX - Belts can be fabricated with covers to assist in product handling. Covers such as urethane foam and PVC offer high friction, non-marking performance. Additionally Modifications such as tooth removal, nylon insert and cover surface modifications - holes and grooves assist in product movement

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MEGADYNE MEGAFLEX & MEGALINEAR JOINED - T10, T20, AT5 and AT10 with non- marking, cut resistant and oil resistant covers such as artificial leather or felt for applications where timing and positioning is important.

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SAMPLA FELTCON - Soft, non marking polyester felt covers impregnated with a special rubber blend are used to move oily product where non-synchronized movement takes place. Anti-static versions are available.

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SAMPLA® FABCON - Conveyor belt with non-marking, abrasion and cut resistant covers. Fabric raw cover conveyor belts allow slippage under stopped product when accumulation occurs.

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Robotic Assembly

Megadyne provides a wide range of synchronous and non-synchronous belting for applications from metal de-stacking, to punching, to outfeed conveying.

Megadyne offers both rubber and urethane synchronous belts for positioning applications. Whether X & Y or X, Y & Z movement, our high strength product will assure accurate timing and positioning.

Chassis Assembly and Handling

Exhaust Systems

PUCON - Lightweight conveyor belting in several ply options with TPU covers- smooth or impression offer superior wear and cut resistance. Several durometers of covers are available. Anti-static construction and low noise fabric on the drive side is available.

MEGALINEAR - TPU timing belts offer high strength, excellent wear resistance and accurate positioning for product handling applications. Megalinear with High Performance (HF) cords are also used in vertical lifts. Common pitches include AT10, AT20, MTD 14 and RPP14.

MEGAFLEX FLAT PS 4.8 BELT - Non-synchronous extruded belt with wear resistant TPU and high strength cords for vertical lifts, overhead gantries and skid conveyors.

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PVCCON - Lightweight conveyor belting in several ply options with PVC covers- smooth or impression where oil resistance and non-marking surfaces are needed. Belt can be welded endless or mechanically fastened. Anti-static construction and low noise fabric drive side is available.

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V-BELT - available in several different constructions, our range of V-belts offer efficiency and long life. Our belts are heat and oil resistant.

ACCU-LINK® - Our segmented link v-belt offers easy installation and reduced operating vibration. Additionally, the polyurethane elastomer is oil and wear resistant. The link belt design offers great flexibility and easy installation.

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Megadyne provides a wide range of product handling options for moving the chassis down the assembly line. From lifting to cross transfer to horizontal movement, our high strength synchronous and non-synchronous belts can be found.

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Megadyne offers several rubber V-belts options for exhaust fan applications. Accu-Link®, is our link belt solution for air handling applications. Made with urethane and high strength polyester.

Tire Manufacturing

Painting Lines

MEGALINEAR WIDE - Belt are used to deliver rubber to the mold winding area, as well as transfer of the molded tire through branding and inspection. High strength Megalinear belts are also used in palletizer and automated storage areas.

MEGALINEAR SILICONE-FREE - Silicone-free extruded TPU belt for use in product handling and lift applications. The elimination of silicone within our product allows for no contamination.

MEGAPAINT - Silicone-free Isoran RPP in 8MM is designed for use on conveying and case transfer lines specifically in painting system environments where water and solvent based paints are used. Megapaint RPP is equivalent in strength to RPP Silver belts and individual packaged in special packaging to ensure a contaminate free product.

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FABCON - Belts offer low friction convey side options for general conveying and accumulation of uncured rubber. FABCON belt can be fabricated to desired width and length. For areas of necessary chemical resistance, several elastomer impregnation options are available.

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Megadyne has developed silicone-free belts to prevent contamination affecting paint surface quality and adhesion within the automotive spray painting environment.

Megadyne offers several synchronous and non-synchronous product handling options within the tire build, inspection, branding and storage environment.

1 MEGALINEAR PPJ - For multiple parallel belts, our PPJ (Progressive Pin Joint) joining method allows for easy belt installation without the need to disassemble the application.

Application: Vacuum conveying systems

Previous belt: Megalinear T20 joined endless

Previous belt problems: Low resistance to synthetic oils used in the application

Solution: Megalinear with added cover of APL 55A for wear and oil resistance. Life of Megalinear belt with APL 55A cover extended 5 times in comparison with standard construction.

Case StudiesApplication: Roller system for heavy duty van frames

Previous belt: Rubber flat belt

Previous belt problems: Dust particles from the rubber belt and frequent maintenance

Solution: Megadyne Megalinear PS4.8 eliminated the problem of black rubber dusting and significantly increased the lifetime of the belt. The belt has had no reported failures and maintenance time has been greatly reduced.

Belt Properties

Specialty Covered Belts

Name Application Color Hardness (ShA)

APL Stamped Metals Red 55

AVAFC Stamped Metals Transparent 85

Chrome Leather Stamped Metals Gray 65

Durataq Stamped Metals Orange 45

NFB Rubber Handling Green N/A

Red Grip Rough Top Tire Inspection / Tire Conveying Red 50

Super Grip Rough Top Tire Inspection / Tire Conveying Green 55

TT60 Stamped Metals Black/Gray/Green N/A

Specialty Modifications

Slots with Holes

Countersinks with Holes

Megalinear / Megaflex TPU Synchronous BeltsSupplied As: Open End Rolls, Endless, Joined

Length: Megalinear 0.5-100 m Megaflex 1.5 - 22.5 m

Standard Width: Up to 150 mm (200 mm on select pitches)T5, T10 & H Wide Width: 200 - 500 mm

Pitch: T5-T10-T20-AT5-AT10-AT20-RPP8-RPP14-HTD8-HTD14-TG10-ATG10-TG20-ATG20

Tension Member: Standard steel/HF Steel/HP steel/HPF steel/Stainless Steel/Kevlar

Advantage & Characteristic:

High resistance belts available also in silicone free compounds

Conveyor Color Key

Isoran Synchronous RPP Gold & RPP SilverSupplied As: EndlessLength: 248 - 4956 mmWidth: 12-170 mmThickness: 5.4 - 9.7 mmPitch: RPP8 - RPP14

Tension Member: Hi-Performance Fiberglass

Advantage & characteristic:

High stability and resistance

Isoran Synchronous RPC PlatinumSupplied As: EndlessLength: 248 - 4956 mmWidth: 12-170 mmThickness: 5.4 - 9.7 mmPitch: PLT8 - PLT14Tension Member: Dual Core

Advantage & characteristic:

Highest power transmission

Megapaint Silicone-Free SynchronousSupplied As: EndlessLength: 248 - 4956 mmWidth: 12-170 mmThickness: 5.4 - 9.7 mm

Pitch:PNT8 (can also be supplied in 14M upon request)

Tension Member: FiberglassAdvantage & characteristic:

Silicone and contaminant-free

Megalinear Polyurethane Flat BeltsSeries: P3 & P4 PS4.8Supplied As: Endless EndlessLength: 100 m 1.9-22.77 mWidth: 30 - 120 mm 80 mmPitch: N/A N/A

Tension Member: Standard Steel / HP Steel Standard steel

Coatings: N/A NFT (nylon facing - tooth)

Advantage & Characteristic:

High tension resistance for industrial lifting systems

Extreme tension resistance for industrial lifting systems

V-beltSupplied As: EndlessLength: Dependent on Type

Types: FHP, Classical, Deep Wedge, Cogged, Double sided. Open end

Compound: Compounds- Natural Rubber/SBR; Chloroprene

Advantage & characteristic: Long life, quiet operation, economical

Accu-Link®

Supplied As: 5 ft. in individual sleeves or 25 foot or 100 foot rolls

Length: Open End

Sections: Z/3L - A/4L - B/5L - C

Fabric: Multi-layer woven polyester

Advantage & characteristic

Accu-Link can be assembled without tools in a matter of seconds.

Conveyor Belts

Group Series Elastomer / Fabric Color Hardness

(ShA) Application

PVCEXCON F PVC PG, DB 55-75 General Conveying

PUCON PN, P PU TR, W, LB, PG, LB, DG 88-92 General Conveying

FELTCON SAM FELT GR, GN N/A Stamped Metals

FABCON U PVC W, TR, LB N/A General Conveying, Accumulation

White

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Light Blue

LB

Dark Blue

DB

Apple Green

AG

Petrol Green

PG

Dark Green

DG

Grey

GR

Transparent

TR

Conveyor Color Key

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BELARUSMinskPhone +375 17 2802486Info.ee@megadynegroup.com

BRASILSorocabaPhone +55 15 2101 7700inquiries@jasonindustrial.com

CANADAEdmontonPhone: +1 780 461 4400inquiries@jasonindustrial.com

MontrealPhone: +1 514 31 2341inquiries@jasonindustrial.com

TorontoPhone: +1 905 602 4400inquiries@jasonindustrial.com

CHINABeijingPhone +86 10 8150 7478info.cn@megadynegroup.com

FoshanPhone +86 757 83815530info.cn@megadynegroup.com

FujiangPhone +86 595 8816 0309info.cn@megadynegroup.com

Ningbo*Phone +86 574 8650 2886info.cn@megadynegroup.com

Qingdao*Phone +86 532 8765 2117info.cn@megadynegroup.com

ShanghaiPhone +86 21 5447 1473info.cn@megadynegroup.com

ShenyangPhone +86 24 2572 3238info.cn@megadynegroup.com

COLOMBIABogotáPhone: +57 1 471 0503inquiries@jasonindustrial.com

CartagenaPhone: +57 5 669 3604inquiries@jasonindustrial.com

CZECH REPUBLICPrahaPhone +420 2 8481 7181office.cz@megadynegroup.com

FRANCEParisPhone +33 1 6079 8200info.fr@megadynegroup.com

St. Jean De Maurienne Phone +33 4 7964 0613info.fr@megadynegroup.com

GERMANYBorchenPhone +49 5251 8735 0info.de@megadynegroup.com

Elchingen*Phone +49 7308 9665 0produktion@megadynegroup.com

HUNGARYBudapestPhone +36 23 428 628info.hu@megadynegroup.com

ITALYTurin*Phone +39 011 926 8052info@megadynegroup.com

Milan*Phone +39 039 689 601info@samplabelting.com

MEXICOMexico C.P.Phone +52 55 5587 3680inquiries@jasonindustrial.com

POLANDBydgoszcz*Phone +48 52 348 77 12info.pl@megadynegroup.com

SOUTH AFRICAJohannesburgPhone +27 (0)12 661 1652info.sa@megadynegroup.com

Cape TownPhone +27 (0)21 9820772sales.za@megadynegroup.com

SPAINBarcelona*Phone +34 93 811 5450info.sp@megadynegroup.com

SWEDEN KristianstadPhone +46 10 1309600info.se@megadynegroup.com

THAILANDBangkokPhone: +66 (0) 27115477 info.apac@megadynegroup.com

TURKEYIzmir*Phone +90 232 877 07 00 info@rultrans.com.tr

U.K.BirminghamPhone: +44 1384 215 021sales@megadynegroup.com

U.S.A.CaliforniaPhone +1 323 265 8061inquiries@jasonindustrial.com

FloridaPhone +1 813 241 4111inquiries@jasonindustrial.com

Georgia*Phone +1 770 887-9725sales@beltcorp.com

IllinoisPhone +1 630 752 0600inquiries@jasonindustrial.com

New Jersey Americas HQPhone +1 973 227 4904inquiries@jasonindustrial.com

New York*Phone +1 716 667-7450info@sampla.com

North Carolina*Phone +1 704 583 5388inquiries@jasonindustrial.com

OregonPhone +1 888 231 7224inquiries@jasonindustrial.com

South Carolina*Phone +1 864 288 9916inquiries@jasonindustrial.com

TexasPhone +1 972 438 6992inquiries@jasonindustrial.com

HEADQUARTERS

ITALY TorinoVia S. Lucia, 11410075 Mathi (Torino) Phone +39 011 926 8052info@megadynegroup.com

www.megadynegroup.com www.jasonindustrial.comwww.beltcorp.comwww.samplabelting.com

*Manufacturing Location