Air Brake Component Identification - Drive Train Industries · Component Service Literature ATR-1...

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BW1974 © 2012 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 12/2012 • All Rights Reserved

The color coding of the brake system schematic follows TMC Recommended Practice #423

Air Brake Component Identification

Specify genuine Bendix® replacement parts every time you service your air brake system.• All genuine Bendix replacement parts are manufactured to meet original OE specifications to guarantee

quality, reliability and proper operating performance.• Rely on genuine Bendix replacement parts to keep your air brake system operating efficiently.• With thousands of authorized Bendix parts outlets across North America, you’re never far from quality

genuine Bendix Replacement parts.

C

S

C

S

TABS

1

21

17

17

8

20

9 1920

17

2

17

21

14

ADB-22X™

TABS-6™

17

18SR-5™

19

ABSIndicatorLamp

17

20

MV-3® SL-4™

11TP-5™

DC-4®

10

17EC-60™6

TCS-9000™

Yaw Rate Sensor

17

Brake Valve

7Air Dryer

SafetyValve

4Compressor

Front Axle Reservoir

Rear Axle Reservoir

BrakeChamber

19SlackAdjuster

Modulator

AntilockTractionRelay

ADB-22X™

AntilockRelay Valve

SlackAdjuster

WheelSpeed Sensor

Spring Brake Chamber

QR-1C®

17 WheelSpeedSensor

7

7 System-Guard® Trailer Air Dryer

CycloneDuraDrain™

21ADB-22X™

17Wheel Speed Sensor

SpringBrakeChamber

SlackAdjuster

M-32QR™

2

Modulator17

17Steering Axle Sensor

Trailer (Supply) Trailer (Control) Trailer (Park)

TRAILERS: Charging Primary Secondary Park (Supply) Parking (Control) Accessories

TRUCKS AND TRUCK TRACTORS:

11

Valve Type Service Literature

MV-3® SD-03-3415PP-1® SD-03-3611PP-5™ SD-03-3611PP-7™ SD-03-3617PP-8™ SD-03-3611

PP-DC® SD-03-3619TW-1™ SD-03-3602

Dash Valves

PP-1®

PP-7™ PP-8™

TW-1™ PP-DC®

PP-5™

MV-3®

• MV-3®, PP-5™ & PP-DC® available in service new only.• PP-1® and PP-7™ available in service new and remanufactured exchange.

8 Brake Valves8

E-8P®E-6® E-7™ E-10P™

Valve Type Service Literature

E-6® SD-03-817E-7™ SD-03-818E-8P® SD-03-830E-10™ SD-03-817

E-10P™ SD-03-830

8

• E-6®, E-7™, and E-8P® available in service new and remanufactured exchange.

• E-10™ and E-10P™ available in service new only.

15 1515

Valve Type Service Literature

R-12® SD-03-1064R-14® SD-03-1064

R-12DC® SD-03-1068BP-R1® SD-03-1067

Relay Valves

R-12® R-12® R-14® R-14®

R-12DC® BP-R1®

• Available in service new and remanufactured exchange.

13

13

13

Spring Brake Valves

SR-1™

R-7™

SR-7®

• SR-1™ and R-7™ available in service new and remanufactured exchange.

Valve Type Service Literature

SR-1™ SD-03-4508SR-7® SD-03-9043R-7™ SD-03-4504

1111

Valve Type Service Literature

TP-3® SD-03-3652TP-3DC™ SD-03-3656

TP-5™ SD-03-3655

Tractor Protection Valves

TP-3®

TP-3DC™

• Available in service new and remanufactured exchange.

12

Valve Type Service Literature

SC-1™ & SC-2™ SD-03-2201SC-3™ SD-03-2205

Single Check Valves

SC-1™ & SC-2™

SC-3™

• All SC-1™ and SC-2™ check valves are replaced with an SC-3™. Refer to catalog page for reference.

• Valves available in service new only.

3

• Available in service new and remanufactured exchange.• IRV™ & ICV™ available in service new only.

Compressor Components

D-2®IRV™

D-2A™

ICV™

ICV™

Component Service Literature

D-2® & D-2A™ SD-01-503IRV™ Inlet Regulating Valve SD-01-3408

ICV™ Inlet Check Valve TCH-001-056 (Tech Bulletin)

5

Valve Type Service Literature

LQ-2™ SD-03-950LQ-4™ SD-03-951LQ-5™ SD-03-953

Limiting Quick Release Valves

LQ-4™LQ-2™ LQ-5™

• Available in service new and remanufactured exchange.

16

Valve Type Service Literature

R-6™ SD-03-1060RE-6®/RE-6NC™ SD-03-1151

R-12P™ SD-03-1063

Trailer/Dolly Relay Valves

R-12P™R-6™ RE-6®

RE-6NC™

• Available in service new and remanufactured exchange.

10

10

Valve Type Service Literature

DC-4® SD-03-2202DS-2™ SD-06-1804DS-1™ N/A

Double Check Valves and Stop Light Switch

DC-4® DC-4®

DS-1™

DS-2™

10

• Available in service new and remanufactured exchange.• Double Check Valves and DS-2™ available in service new only.

4

Compressor Type Service Literature

BX-2150™ SD-01-331Tu-Flo® 400 SD-01-326Tu-Flo® 500 SD-01-326Tu-Flo® 501 SD-01-337Tu-Flo® 550 SD-01-333Tu-Flo® 700 SD-01-335Tu-Flo® 750 SD-01-344

Tu-Flo® 1000 SD-01-326Tu-Flo® 1400 Catalog 01-M-1 DuraFlo 596™ SD-01-670

BA-921® SD-01-3132 and SD-01-690BA-922® SD-01-700

Compressors

Tu-Flo® 501

BX-2150™

Tu-Flo® 1400

Tu-Flo® 1000

Tu-Flo® 400Tu-Flo® 500Tu-Flo® 700

Tu-Flo® 550Tu-Flo® 750 DuraFlo 596™

BA-922®BA-921®

• Available in service new and remanufactured exchange.

6

Valve Type Service Literature

TC-2™ SD-03-813TC-6™ SD-03-821TC-7™ SD-03-824

TCS-9000™ SD-03-3674

Hand Trailer Control Valves

TC-6™TC-7™

TCS-9000™

• TC-2™ available in service new and remanufactured exchange.

• TC-6™, TC-7™ and TCS-9000™ available in service new only.

Air Disc Brake

Type Service Literature

ADB-22X™ SD-23-7541

ADB-22X™

• Available in OE only.

Air disc & drum brakes combined on a single axle are shown for pictorial purposes only._ _ _ _ Indicates electrical connection

• Available in service new only.

Radar Systems & Cameras

FLR10

22

BlindSpotter®

VORAD® VS-400

System Type Service Literature

SmarTire® Tire Pressure Monitoring System N/A

•Available in service new only.

Tire Pressure Monitoring Systems23SmarTire® Tire Pressure Monitoring System

23SmarTire® Tire Pressure Monitoring System

22Forward Looking Radar / Camera

22BlindSpotter®

9

Valve Type Service Literature Comments

ST-3™ SD-03-1901 Not used on compressors or AD-IS® air dryers

ST-4™ TCH-001-040

ST-3™

• Valves available in service new only.

Safety Valves

ST-4™

2

Valve Type Service Literature

QR-1® SD-03-901QR-1C® SD-03-904QRN™ SD-03-905QR-L™ SD-03-906

Quick Release Valves

QR-1C®

QR-L™

• QRN™ and QR-L™ available in service new only.• QR-1® and QR-1C® available in service new and remanufactured exchange.

QR-1®

QRN™

Valve Type Service Literature

SR-5™ SD-03-4516SRC-7000™ SD-03-4656

Trailer Spring Brake Valves

• SR-5™ available in service new and remanufactured exchange.• SRC-7000™ available in service new only.

18

SR-5™SRC-7000™

Solenoid Valves24

Valve Type Service Literature

FCS-9700™ SD-03-10432SMS-9700™ SD-03-10433

SMS-9700™FCS-9700™

• Available service new only.

1414

RV-3™

DV-2™

Component Service Literature

PR-2™ SD-03-2010PR-4™ SD-03-2010SL-4™ SD-06-1800SL-5™ SD-06-1804LP-2™ SD-06-1600LP-3™ SD-06-1600RV-3™ SD-03-3515TR-3™ SD-03-4650SV-1™ SD-03-4020DV-2™ SD-03-2501SS-1™ SD-03-4010

Miscellaneous Components

PR-2™ PR-4™ SL-5™ SL-4™ TR-3™

SV-1™LP-2™ SS-1™LP-3™

• Available in service new only.• DV-2™ available in service new and remanufactured exchange.

RV-3™

1717Antilock/Traction Stability Components

ATR-1™ ATR-2™

ATR-3™ EC-60™ Std. Frame Mount ECU

EC-60™

Premium Frame Mount ECU

EC-60™

Premium Cab Mount ECU

EC-60™

Adv. Cab Mount ECU

EC-60™ Std. Cab

Mount ECU

Component Service Literature

ATR-1™ SD-13-4811ATR-2™ SD-13-4812ATR-3™ N/AATR-6™ SD-13-4861zEC-30™ SD-13-4815

EC-60™ Std. Frame Mount SD-13-4863EC-60™ Std. Cab Mount SD-13-4863

EC-60™ Prem. Frame Mount SD-13-4863EC-60™ Prem. Cab Mount SD-13-4863EC-60™ Adv. Cab Mount SD-13-4869

MC-30™ SD-13-4834M-32™ SD-13-4870

M-32QR™ SD-13-4870TABS-6™ SD-13-4767

WS-24™ Straight SD-13-4860WS-24™ 90° SD-13-4860

SAS-60™ Steering Angle Sensor SD-13-4869SAS-70X™ Steering Angle Sensor N/A

YAS-60™ Yaw Rate/Lateral Sensor

SD-13-4869

SAS-60™ Steering

Angle Sensor

YAS-60™

Yaw Rate/Lateral Acceleration

Sensor

EC-30™

Antilock Traction Relay Valves

Tractor / Truck ABS-6 ECUs

MC-30™ Trailer ABS

TABS-6™

Trailer ABS

M-32™M-32QR™

Modulators

• Available in service new only.

ATR-6™

YAS-70X™

Yaw Rate/Lateral Acceleration

Sensor

Component Service Literature

AD-2® SD-08-2403AD-9® SD-08-2412AD-IS® SD-08-2418AD-IP® SD-08-2414AD-SP® SD-08-2415

EverFlow® N/APuraGuard® QC SD-08-187B

System-Guard® Trailer Air Dryer SD-08-2416Dryer Reservoir Module SD-98-9808

Cyclone DuraDrain™ SD-08-2402

AD-2® AD-9® AD-SP® AD-IP®

EverFlow®

Module

PuraGuard® QC

System-Guard®

Trailer Air Dryer

AD-IS®

7

Cyclone DuraDrain™

Dryer Reservoir Module

EverFlow® Assemblyavailable in AD-9®, AD-IP® and AD-IS® configurations

• AD-SP®, AD-2®, AD-9®, AD-IP® and AD-IS® available In service new and remanufactured exchange.

Air Treatment

Actuator Type Service Literature

Service Brake Chamber SD-02-1302EverSure® Spring Brake Chamber SD-02-4525

Actuators20

Brake Chamber EverSure® Spring

Brake Chamber

• Available in service new only.

Slack Type Service Literature

Versajust™ SD-05-4630Manual SD-05-1200

Slack Adjusters19

Manual

• Available in service new only.

Versajust™

Foundation Drum Brake25

• Available in OE only.

Type Service Literature

Extended Service (ES) BW7258High Performance ES N/A

2525

TC-2™

23

21

Extended Service (ES™)

Foundation Drum Brake

25

High Performance ES™ (Reduced Stopping Distance)

4Governor

E-10™

SAS-70X™ Steering

Angle Sensor

FLR20

Radar Type Service Literature

FLR10 SD-61-4962FLR20 SD-61-4960VS-400 BW2771

Blindspotter® BW2860

WS-24™ Wheel Speed Sensor

TP-5™

Foundation Drum Brake

Foundation Drum Brake

For additional informationcontact the Bendix® Tech Team

at 1-800-AIR BRAKEor visit www.bendix.com.

Reference Literature (available online) BW1114 Quick Reference Catalog BW5057 Air Brake Handbook BW9100 Air Brake Service Parts Catalog (on a CD) BW9600 Service Data Catalog

Bendix® brand foundation brake components and actuation systems are brought to you by Bendix Spicer Foundation Brake, a joint venture of Bendix Commercial Vehicle Systems LLC and Dana Commercial Vehicle Products, LLC

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