Agenda

• Company profile• Global Glass Manufacturer• Float Glass Manufacturing Process• Locally Produced Products• How to Choose Glass• Heat Flows in Malaysia• Why Low E?• Technical Information• Product Range

- Pilkington Optifloat™- Pilkington Specialty Glass- Pilkington Coated Glass

• Performance Data

• 1971 – MSG Established

• 2004 – Wholly owned by Nippon Sheet Glass (NSG)

• June 2006 – Acquisition of Pilkington by NSG

Company Profile

4

Global Glass Manufacturer

5

FLOAT GLASS MANUFACTURING PROCESS

6

Glass Manufacturing: Raw Materials

Silica Sand, Soda Ash, Felspar, Dolomite, Cullet

Raw Material Source

SILICA SAND

FELSPAR

DOLOMITE

SODA ASH

CHINA AND USA

CARBON

JAPAN

SALT CAKE

CHINA

8

Mixing at Batch Plant

Melting at Furnace

Refining at Furnace

Forming at Bath

Annealing at Lehr

Washing, drying and defects analysis

Cutting and inspection

Production and packing

Delivery

Float Glass Manufacturing Process

9

Glass Manufacturing: Furnace Interior

10

Glass Manufacturing: Tin Bath (Float)

Molten glass floating on molten tinMolten glass floating on molten tin

11

Glass Manufacturing: Finished Ribbon

Washing, Cutting, Checking, Stacking

12

Pilkington Optifloat™ Clear Glass

• Available from 4mm ~ 19mm thick

Pilkington Optifloat™ Clear Glass

Features & Benefits

• Maximizes daylight transmittance

• Wide range of thicknesses

• High clarity

• Flat surface

14

Pilkington Optifloat™ Tinted

•Green•Emerald Green•Blue•Bronze•Dark Grey•Arctic Blue

15

Pilkington Arctic Blue™ & Emerald Green™ High Performance Tint

• Provides both lower shading coefficient and good daylight transmittance compared to regular tints

• Low exterior reflectance

• Low UV transmittance

• Excellent performance when combined with Low-E for reduced heat gain

• All these are produced & available in Malaysia

Pilkington Optifloat™ Tinted

Features & Benefits• Good solar control• Reduces cooling loads• Low external & internal reflectance

17

New coating facility in Malaysia

Features & Benefits

• Medium solar control (low SHGC)

• Low Shading coefficient (SC)

• Subtle Reflectivity - privacy

• Pyrolytic coating (hard coat)

• Easy to handle

• Good glare control

• Air conditioning costs reduced

Reflite™ Reflective Glass

Pilkington Texture™

• Pilkington Nashiji™ Clear

• Pilkington Mistlite™ Clear

• Pilkington Karatachi™ Dark Grey

Pilkington Texture™

Features & Benefits

• Decorative

• Privacy

• Diffused daylight

• High light transmittance

Benefits of Using Local Glass

• Complies with local & International Standards

• Stock availability

• Quick replacements

• Prompt technical support

• Survival of local industries

• Reduced carbon footprints

The many window innovations available today require a

designer to make selections in at least 16 different variables

VARIABLES

10

1. GLASS THICKNESS

2.5, 3, 4, 5, 6, 8, 10, 12, 16, 19 mm

90

2. TINTS:

Low-Iron Clear, Clear, Green, Blue-Green, Blue, Bronze, Light Grey, Grey, Dark Grey 9

900

3. COATINGS:Visible AbsorbingVisible ReflectiveVisible Color (Gold) Low Emittance

Solar AbsorbingSolar ReflectiveSolar Transmitting

Self-CleaningAnti-ReflectiveOther (UV Block, Anti-Graffiti) 10

3,600

4. HOW MANY LIGHTS?

Single GlazingDouble GlazingTriple GlazingAdd-On Panels

4

10,800

5. IG SPACER

Aluminum,Partly Insulating, ‘Warm Edge’

3

32,400

6. Gas Fill

Air,Argon, Krypton

3

97,200

7. GLASS STRENGTH

Annealed,Heat Strengthened, Tempered

8. IMPACT RESISTANCE

Laminated 0.015” pvbLaminated 0.030” pvbLaminated 0.060” pvbLaminated 0.090” pvbColour interlayerImpact Resistant InterlayerAcoustic Insulating InterlayerCIP (Cast in Place Epoxy Laminate)

8 777,600

9. LAMINATION ORIENTATIONCoated plies:Coating to air side ORCoating against interlayer (pvb etc.)

n.b. Low-E coatings touching theinterlayer lose their low-e property because glass is opaque to Far IR!

2 1,555,200

7,776,000

10. FIRE RESISTANCE:

Wired Glass, Intumescent Laminates -

20, 30, 60, 90, 120 minutes Fire Rating

5

15,552,000

11. ELECTROCHROMIC:

Switch between High & Low SHGC.Switch between Transparent & Translucent.

2

46,656,000

12. ELECTROMAGNETIC SHIELDING:

Prevent electronic data escaping.Prevent interference entering.

Different db shielding levels 3

93,312,000

13. ORIENTATION OF OUTER LIGHT

2

186,624,000

14. ORIENTATION OF INNER LIGHT

2

373,248,000

15.ORIENTATION OF IGU

Everyone should use hand-held coating

detector meters

2

That makes about millions different combinations! ONE is the best. All others are likely less than best.

HOW DO YOU CHOOSE?

CONCLUSIONS

Glazing choices are many and varied

IG gas fills and some coatings (4 at least) are invisible

You cannot see by eye: U-Factor or SHGC

There are tools, codes, standards and certification programs available

Which bring us to low e, energy savings, and green issues….

Glass for Malaysia

• How do you choose?

• Performance issues

• Look of the building

• Energy Savings

• Green initiatives

• Many, many factors

40

TECHNICAL INFORMATION

The 4 Energy/Heat Flows Remember: Heat Flows from Hot to Cold

UV Visible

Solar IR Far IR

3%

50%

47%

Heat Flows from HOT to COLD

Conduction

Convection

Radiation

U-Factor measures the rate of heat transfer from warm air side to cool air side. Watts/sq.m.degC

Far IR Radiation

Convection

Conduction

SHGC Solar Heat Gain Coefficient % of Sun’s heat striking a window that enters a

room (by conduction + convection + radiation)

Far IR Radiation

Convection

Solar IR Radiation

Shading Coefficient

% of Sun’s heat striking a window that enters a room (by conduction + convection + radiation)

Compared to

% of Sun’s heat striking a 3 mm Clear Glass window that enters a room (by conduction + convection + radiation)

SHGC ~ 0.87 x Shading Coefficient

Shading Coefficient is a Poor # to use…Why? Whose 3mm glass? Why not 6mm? SHGC is a pure formula and preferred.

Heat enters when the sun shines through the glass: SHGC (Solar Heat Gain Coefficient) or SF or S/C

About half as much enters over a 24 hour day by conduction (U-Factor, or K factor) for 15 °C difference (40 °C outside, 25 °C inside)

Adding Low Emissivity always helps because it lowers SHGC and it lowers U-Factor

Three Numbers are needed:

1.Tdw for fading control. (Free from LBNL Windows 5

http://windows.lbl.gov/software 1 to 0. Lower means less fading. )

2.SHGC for Solar Control (or SF or Shading Coefficient x 0.87 Lower value means less solar heat gained inside the building from sun shining on the window)

3.U-Factor for thermal control(or U-Value, K Factor. Conversion: 1Btu/hr.sq.ft.°F = 5.68 Watt/sq.m.°KLower value means less heat flow by conduction from warm to cold)

WHAT TO DO:

1.Select Glass for appearance, daylight transmission, color, reflectivity, etc.

2. Add a Low Emissivity property, and add a light of glass, for better Solar control if a solar absorbing layer is present.

3. For better Thermal control add Low-E, and add a light of glass (double glazing)

Glass, Light, & Heat

The Flow of Visible and Invisible (Infrared) Energy from the Sun.

Energy is Either:

Transmitted

Glass

Absorbed

Reflected

Typical Glass Energy Characteristics

3mm monolithic CLEAR

8%

100%

6% Reflected Out

7% Absorbed (Emitted Out)

Total Rejected 13%

86% Transmitted In

1% Absorbed (Emitted In )

87% Total Admitted

INDOOR OUTDOOR

Solar Spectrum Terms

Visible Light Transmittance

Infrared (IR)

Percent of light in the visible spectrum transmitted through the glass Wavelength range of ~380 - 780 nanometers

Has a penetrating heat effect when radiated onto a transparent material. Short-wave IR converts to heat when absorbed by an object Wavelength of ~790 - 3000 nm

Ultraviolet (UV)Invisible to the human eye. Partially responsible for fading fabric materials over time, etc.Wavelength of ~300 - 380 nm

Architectural Glass Selection

Appearance vs. Performance

Clear

Tinted

Reflective

Match Materials

Complement Site

Comfort Level

Glare

Fading

Self-Cleaning

Fabrication Products

Heat Treated - Heat Strengthened - Tempered

Laminated

Insulated

Spandrel

1 2 3 4

Outboard Inboard(1” I.G.)

¼” Eclipse Advantage EverGreen,

coating on #2 surface

¼” Energy Advantage Low-E, coating on #3 surface

54

High Performance Tints

Dark Grey™

Arctic Blue™

Emerald Green™

Coating Processes

“Hard Coat”Pyrolitic Coating

“Soft Coat”Sputter Coating

VS.

Pyrolytic Process

Durable

Temperable

Bendable Fabrication

friendly

Chemical VaporDeposition

Batch Sputtering Process

Soft Coat Process

Coating Processes

• Pyrolytic (“Hard Coat”)• Produced on-line• Enhanced performance• Post-temperable• Unlimited shelf life• Select product range• Inventoried

• Sputtered (“Soft Coat”)• Produced off-line• Enhanced performance• Limited shelf life• Wide range of products• Project driven

59

PILKINGTON COATED GLASS

(Energy Efficient )

60

Low-E Glass

Pilkington Energy Advantage™,Solar-E™ & Eclipse Advantage™

61

How Low-E Coating Works

Low-E coating redirect radiant heat (long wave radiation) back toward the source

Heat moves from HOT COLD

In the Winter heat from the inside flows OUT

In the Summer heat from the outside flows IN

62

Low Emissivity = Low U-Value

In Winter, inside heat flows Out

In Summer, heat from the outside flows In

63

High Solar Heat Gain

Low Thermal Loss

Energy Advantage™ Low E

64

Solar-E™ Low-E

Solar and Thermal control in a single pyrolytic surface

65

Solar-E™ Low-E

Low Solar Heat Gain

Low Thermal Gain

Eclipse Advantage™

Architectural Community asked for:

Higher Visible Light Transmittance (more natural light) Color options Excellent Solar and Thermal control characteristics Reduced Glare Providing an element of privacy for occupants Readily available (inventoried locally, short lead times)

Next generation coating technology by Pilkington:

Combines multiple attributes into single coating: High visible light transmittance Excellent solar control (low SHGC) Good thermal control (low U-value) Subtle Reflectivity Pyrolytic coating (hard coat)

Eclipse Advantage™

• * 1” insulated unit, coating surface #2 Lower SHGC is better---reduced cooling costs

Eclipse Advantage™ Reflective Low-E

Solar Control (vs. Tinted IGU)

• Clear .70 .54• Grey .45 .33• Bronze .50 .38• Blue-Green .50 .38• Arctic Blue .40 .30• Evergreen .39 .29

COLOR SHGC SHGC – with Ecl.Adv

• * 1” insulated unit, coating surface #2, winter u-value Lower U-value is better---less heating/cooling costs, (comparison to tint or reflective with no low-E) U-value = 1/R-value

Thermal Control

• Clear .58 .35• Grey .58 .35• Bronze .58 .35• Blue-Green .58 .35• Arctic Blue .58 .35• Evergreen .58 .35

COLOR U-Value U-Value (Eclipse Advantage)

Eclipse Advantage™ Low-E

70

New coating facility in Malaysia

Features & Benefits

• Medium solar control (low SHGC)

• Low Shading coefficient (SC)

• Subtle Reflectivity - privacy

• Pyrolytic coating (hard coat)

• Easy to handle

• Good glare control

• Air conditioning costs reduced

Reflite™ Reflective Glass

Project Photos

72

Pilkington Solar-E™ Low-E

Central World Plaza – Bangkok, Thailand

Mulieris Tower, USA

Pilkington Arctic Blue™

Call Centre, Poland

Pilkington Emerald Green™

1 First Avenue,

Petaling Jaya

Pilkington Eclipse Advantage™ Evergreen

Davenport Skybridge, Iowa

Bahrain Financial Harbour

Pilkington Reflite™ Emerald Green & Arctic Blue

Kota Sentosa Commercial Centre, Kuching –Reflite™ Emerald Green

Management & Science University,Shah Alam – Reflite™ Arctic Blue

77

Pilkington Activ™ Self-Cleaning Glass

78

“What makes a glass self-cleaning?”

Pilkington Activ™ Self-Cleaning Glass

Pyrolytic Coating – Hard Coat

Photocatalytic Properties – Dirt Destroying

Hydrophyllic Properties – Water Sheeting

79

Pilkington Activ™ Self-Cleaning Glass

Stephen May Hall, UK

Lacks Cancer CenterGrand Rapids, USA KLCC Canopy, Malaysia