Post on 22-Nov-2014
description
www.actaerospace.comwww.actaerospace.com
General Company OverviewGeneral Company Overview
20102010
The Perfect Combination of Strength and AgilityThe Perfect Combination of Strength and Agility
www.actaerospace.comwww.actaerospace.com
Company OverviewCompany Overview
Started in 1984 Split out in 2004 as ACT Aerospace Focus on high end composite structure Privately held Vertically integrated SBA Small Business – HUB Zone 55 Employees
www.actaerospace.comwww.actaerospace.com
CertificationsCertifications
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Mission statementMission statement
Become a leading source for composite structure, focusing on producing lower cost parts through the use of innovative tooling methods and
materials to create minimum part count co-cured structures.
We also strive to support the ongoing War Fighter effort by manufacturing quality, on-time parts to our customers who provide protection and
transportation to our soldiers.
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Engineering CapabilitiesEngineering Capabilities
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Engineering / CAD SystemsEngineering / CAD Systems
CAD/solid modeling CAD/solid modeling • CATIA V5 (6 Seats)CATIA V5 (6 Seats)• CATIA V4 (1 Seat)CATIA V4 (1 Seat)• Solid Works Solid Works • Pro/EPro/E
FEA FEA • MSC NastranMSC Nastran• ELFINIELFINI• Cosmos/GeoStarCosmos/GeoStar
CAM CAM • CATIA V5CATIA V5• Master CAMMaster CAM
Computer Aided Composite Design Computer Aided Composite Design • CATIA V5 CPM and CPECATIA V5 CPM and CPE
Proprietary Laminate Analysis ProgramsProprietary Laminate Analysis Programs
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Composite Production CapabilitiesComposite Production Capabilities
Laminate Construction Laminate Construction 25+ hand lay up technicians25+ hand lay up technicians
All prepreg/vacuum bag trainedAll prepreg/vacuum bag trained• 250º, 350º, 450º systems250º, 350º, 450º systems
Can produce +300 lbs/day autoclave Can produce +300 lbs/day autoclave cured laminatecured laminate
Autoclave curing (120 psi 450º)Autoclave curing (120 psi 450º) All computer controlled (ASC)All computer controlled (ASC)
• 6’x6’ 6’x6’ • 7.5' x15’ 7.5' x15’ • 10’ x 55’ 10’ x 55’ • 12’ x 40’ 12’ x 40’
Composite Compression moldingComposite Compression molding 19”x24”x14” (35 ton)19”x24”x14” (35 ton) 24”x12”x8” (2) (15 ton)24”x12”x8” (2) (15 ton)
Filament windingFilament winding 6 ft in diameter x 50ft6 ft in diameter x 50ft
Laser Ply PlacementLaser Ply Placement 3D Laser Projection3D Laser Projection ~18’x18’ ~18’x18’
Large Oven curingLarge Oven curing (8) sizes up to 8'x8'x14'(8) sizes up to 8'x8'x14' Max temperature of 500ºMax temperature of 500º
Paint BoothPaint Booth 10’ X 14’ X 6’10’ X 14’ X 6’
CNC Ply CuttingCNC Ply Cutting (2) 288”x52”(2) 288”x52”
Freezers (-20Freezers (-20ººFF)) All computer controlled and monitoredAll computer controlled and monitored
• 54’x14’54’x14’• 20’x8’20’x8’
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Production Support CapabilitiesProduction Support Capabilities
Quality InspectionQuality Inspection Level III – In houseLevel III – In house FARO Laser Tracker CMMFARO Laser Tracker CMM Full line of Metrology EquipmentFull line of Metrology Equipment
Non Destructive Non Destructive (2) Phased Array C-Scan(2) Phased Array C-Scan (2) A-Scan (2) A-Scan Bond TestingBond Testing TTU TTU Immersion Tank (4’x40’x2’)Immersion Tank (4’x40’x2’)
TestingTesting MTS 55 kip MTS 55 kip
• R/I Composite Material R/I Composite Material • FatigueFatigue• Tension/CompressionTension/Compression
PressurePressure Diamond DMADiamond DMA
• Thermal AnalysisThermal Analysis Environmental Test ChamberEnvironmental Test Chamber
• 48”x48”x54”48”x48”x54”• -40º to 375º -40º to 375º
CNC MachiningCNC Machining CAM driven machiningCAM driven machining (1) 5 axis router – 10’x20’x4’(1) 5 axis router – 10’x20’x4’ (1) 5 axis router – 12’x8’x4’ (1) 5 axis router – 12’x8’x4’ (5) 4 axis mills(5) 4 axis mills (2) CNC lathes (2) CNC lathes
Complete welding fabrication Complete welding fabrication shopshop TIG, MIG, ARC, etcTIG, MIG, ARC, etc
Fully equipped machine stopFully equipped machine stop
INFOR Visual ERP SystemINFOR Visual ERP System
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NDI CapabilitiesNDI Capabilities
OmniScanOmniScan (2) OmniScan Phased Array(2) OmniScan Phased Array C-ScanC-Scan A-Scan A-Scan S-Scan S-Scan Bonda Scope (Bond testing)Bonda Scope (Bond testing)
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NDI CapabilitiesNDI Capabilities
Through Transmission Unit (TTU)Through Transmission Unit (TTU) Computer automatedComputer automated 100” x 42” scan area100” x 42” scan area Scan up to 12” / secScan up to 12” / sec Accuracy – 0.010 in/ft Accuracy – 0.010 in/ft Fully self containedFully self contained Flat / Core panelsFlat / Core panels
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Facilities / CapacityFacilities / Capacity
130,000 ft130,000 ft22 of of manufacturing spacemanufacturing space ~50,000 sq ft available ~50,000 sq ft available
for new projectsfor new projects 2 different facilities2 different facilities
New 52,000 sq ft facility New 52,000 sq ft facility 8,000 ft8,000 ft22 of clean room of clean room
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Shipping & LogisticsShipping & Logistics
Located:
•20 miles from I-7020 miles from I-70
•30 miles from I-1530 miles from I-15
•Railway 30 miles, soon Railway 30 miles, soon to be 5 milesto be 5 miles
•FedEx and UPS deliver FedEx and UPS deliver and pickup 2 times each and pickup 2 times each dayday
Located:
•20 miles from I-7020 miles from I-70
•30 miles from I-1530 miles from I-15
•Railway 30 miles, soon Railway 30 miles, soon to be 5 milesto be 5 miles
•FedEx and UPS deliver FedEx and UPS deliver and pickup 2 times each and pickup 2 times each dayday
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Current / Past ProjectsCurrent / Past Projects
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Cirrus G3 Wing Main SparCirrus G3 Wing Main Spar
Parts Parts Hand lay-upHand lay-up ~70 lbs each~70 lbs each (4-16) per week(4-16) per week Autoclave cureAutoclave cure 100% C-scan (immersion)100% C-scan (immersion)
DescriptionDescription Full FAA conformance to Full FAA conformance to
CFR 14 part 23CFR 14 part 23 Site QualificationSite Qualification DocumentationDocumentation
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L-3 Reflector / YokeL-3 Reflector / Yoke
PartsParts 30” Parabolic Dish30” Parabolic Dish Reflector YokeReflector Yoke
DescriptionDescription 12 set per month12 set per month Hand lay upHand lay up Honeycomb coreHoneycomb core CNC Drill / TrimCNC Drill / Trim Prime / PaintPrime / Paint AssemblyAssembly ToolingTooling
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Bell HelicopterBell Helicopter
Parts Parts 130 different parts for 130 different parts for
V-22, UH-1Y, ARHV-22, UH-1Y, ARH Autoclave cureAutoclave cure Hand lay upHand lay up Class I partsClass I parts
DescriptionDescription Stiffeners, intercostalsStiffeners, intercostals Ballistic panelsBallistic panels Bonded core panelsBonded core panels AssemblyAssembly
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Spirit Aerosystems – CH53-KSpirit Aerosystems – CH53-K
Parts Parts Drain ValvesDrain Valves Floor SillFloor Sill Pitot CoverPitot Cover
DescriptionDescription Steel Lay-up ToolsSteel Lay-up Tools Inspection AidsInspection Aids• Layup and CureLayup and Cure• MachiningMachining• 100% Inspection100% Inspection
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Honda JetHonda Jet
Parts Parts Door LandsDoor Lands Flap FairingsFlap Fairings
DescriptionDescription Foam Masters/Carbon Foam Masters/Carbon
ToolingTooling Aluminum ToolsAluminum Tools Entire Process done at Entire Process done at
ACT AerospaceACT Aerospace• Layup and CureLayup and Cure• MachiningMachining• 100% Inspection100% Inspection
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Boeing / HexcelBoeing / Hexcel
PartsParts Prepreg KitsPrepreg Kits Fabricated partFabricated part
DescriptionDescription Apache ProgramApache Program Currently in LRIPCurrently in LRIP CMRB Blade ProgramCMRB Blade Program Cutting of kitsCutting of kits Fabricated partsFabricated parts
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Sierra NevadaSierra Nevada
PartsParts FabricationFabrication MachiningMachining ToolingTooling AssemblyAssembly
DescriptionDescription Designed and Designed and
fabricated all tooling fabricated all tooling including composite lay including composite lay up, drill/trim, and up, drill/trim, and assembly fixtures.assembly fixtures.
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Mooney CowlMooney Cowl
PartsParts Two piece cowlTwo piece cowl Nose gear doorsNose gear doors Honeycomb coreHoneycomb core Complete assemblyComplete assembly
DescriptionDescription Designed and Designed and
fabricated all tooling fabricated all tooling including composite lay including composite lay up, drill/trim, and up, drill/trim, and assembly fixtures.assembly fixtures.
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Piper JetPiper Jet
Parts Parts POC parts POC parts Tail Cone SkinsTail Cone Skins Belly FairingBelly Fairing Gear DoorsGear Doors
DescriptionDescription Foam ToolingFoam Tooling Hand lay upHand lay up Honeycomb coreHoneycomb core
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ATK - AirbusATK - Airbus
Parts Parts A350 Frame ToolsA350 Frame Tools Frame caul sheetFrame caul sheet
DescriptionDescription Hex Tool / Carbon BMI Hex Tool / Carbon BMI
Foam DesignFoam Design Entire Process done at Entire Process done at
ACT AerospaceACT Aerospace• Layup and CureLayup and Cure• MachiningMachining• Benching / PolishingBenching / Polishing• 100% Inspection100% Inspection
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ConclusionsConclusions
Highly experienced and Highly experienced and successful companysuccessful company
Financially stableFinancially stable Composite design, Composite design,
analysis and production analysis and production expertsexperts
Small Business / Small Business / HUBZone CertifiedHUBZone Certified
Vertically IntegratedVertically Integrated CNC Machining, CNC Machining,
tool design, etc.tool design, etc. Leads to lower costLeads to lower cost
AS 9100 / NADCAP AS 9100 / NADCAP AS 9100 (2006)AS 9100 (2006) NADCAP (2010) NADCAP (2010)
Good logisticsGood logistics Lower Overhead, production Lower Overhead, production
and standard ratesand standard rates Solid workforce available if Solid workforce available if
necessarynecessary BYU, U Of U, USU, Snow BYU, U Of U, USU, Snow
College, SUU, etc. are all College, SUU, etc. are all closeclose
Experienced composite Experienced composite technicians in areatechnicians in area
www.actaerospace.comwww.actaerospace.com
Contact InformationContact Information
Applied Composite Technology AerospaceApplied Composite Technology Aerospace425 East 400 North425 East 400 NorthGunnison, UT 84634Gunnison, UT 84634
Jason Christensen – President, ACTAJason Christensen – President, ACTAjasonc@actaero.comjasonc@actaero.com435-528-7199435-528-7199
Andy Hill – General Manager, ACTAAndy Hill – General Manager, ACTAandyh@actaero.comandyh@actaero.com435-528-7199435-528-7199