FUSION BABBITTING CO., INC.

Your Quality Bearing Vendor “ We will work around your schedule 24-7.”

Milwaukee, Wisconsin

10CFR50 Appendix B Compliant Requirements for Nuclear Power Plants

ISO 9001:2008 Certified

FUSION’S HISTORY

• Started In 1988

• Over 40 Years Of Experience In The Industry

• Repair and Manufacture of Babbitt Bearings

Fusion Babbitting Company EASA Member

• The Electrical Apparatus Service Association, Inc. (EASA) is an international trade organization of over 2,100 electromechanical sales and service firms in 58 countries. Through its many engineering and educational programs, EASA provides members with a means of keeping up to date on materials, equipment, and state-of-the-art technology.

• “We encourage you to take advantages of the services EASA provides” Mark McKindley

QUALITY CONTROL

• “QUALITY IS OUR FIRST PRIORITY”

• Level II Ultra Sonic Testing • Dye Penetrant Inspection

• Meg Testing • Meet Or Exceed OEM Specs

• 10CFR50 Appendix B Compliant • ISO 9001:2008 Certified

QUALITY CONTROL

• Level II Ultra Sonic Testing

Ultra Sonic testing is done 1. After rough boring 2. At final inspection

QUALITY CONTROL

• Dye Penetrant Testing

QUALITY CONTROL

• Meg Testing

CERTIFIED BABBITT

• Fusion Analyzes All Babbitt To Ensure The

Highest Quality

BABBITT SPEC. NO. TIN % COPPER % ANTIMONY % LEAD % ARSENIC %ASTM B23-49 GR.1 90-92 4-5 4-5 .35 max .10 maxASTM B23-49 GR.2 88-90 3-4 7-8 .35 max .10 maxASTM B23-49 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max

SAE 11 86-88 5-6 6-7 .35 max .10 maxSAE 12 88-90 3-4 7.25-7.50 .35 max .10 max

QQT-390 GR.2 88-90 3-4 7-8 .35 max .10 maxQQT-390 GR.3 83-85 7.5-8.5 7.5-8.5 .35 max .10 max

ACM-3021 88-90 3-4 7-8 .05 max .01 maxACM-3022 82.5-84.5 5-6 10-12 .50 max .10 max

Standard Babbitt Specifications

QUALITY OF BOND

• Fusion’s Babbitting Procedures Ensures The Highest Quality Bond In The Industry 98-100%

• Mechanically And Chemically

PURE TIN

CENTRIFUGAL CASTING

• Fusion’s Capable Of

Spin Casting Up To 60” Outside Diameter

• 7000 lbs.

Why? Centrifugal Casting Spin-Cast

• Centrifugal casting forces molten babbitt against a spinning

bearing wall under relatively high pressure. This force combined with a rapid water cooling, means the best bond and extended life for your bearing.

• The process also ensures that the babbitt bearing surface is free of impurities and imperfections.

• Fusion Babbitting will provide bond certifications

• Level 2 UT Technicians @ Fusion

STATIC POURING

• Years Of Experience Working With Babbitt Allows Fusion To Keep A Quality Bond Even When Static Pouring

STATIC POURING of Bearings

• IN STATIC POURING OF A TRUNION OR HALF BEARING.

• MANDRELS ARE MANUFACTURED TO THE PROPER RADIUS OF THE BEARING. Fig. #1

Static poured bearings are UT tested

MACHINING CAPABILITIES

• Fusion Is Capable Of Machining To Exact Tolerances On All Types Of Parts

Forged blank to Finish Machined and Babbitted GE Bearing.

MACHINING CAPABILITES

INDUSTRIES SERVED

• Aluminum Mills • Cement Plants • Chemical Plants • Crushed Stone

Producers • Fossil Plants • Hydro/Pump Storage

Plants

INDUSTRIES SERVED

• Motor Repair Shops • Nuclear Plants • OEM’S • Shipyards • Steel Mills • Paper Mills

ROLL GRINDER BEARING FOR REPAIR

• HD 425 GRINDER • LOWER BEARING

FIELDS OF APPLICATION

• Compressors • Excavating Equipment • Fans-Blowers • Large Electric

Equipment • Mining Equipment • Pumps Rolling Mills • Generators-Turbines

APPLICATIONS

• Babbitt Liners • Exciter Bearings • Fan Bearings • Fan Motor Bearings

APPLICATIONS

• Generator Bearings • Hydro Guide Bearings • Hydro Guide Shoes • Electric Motor Bearings • Pump Bearings • Crosshead Shoes • Thrust shoes

APPLICATIONS

• Oil Deflectors • Pinion Stand Bearings • Pump Bearings • Tapered Land Thrust

Plates / Thrust Shoes

APPLICATIONS

• Tilt Pad (Journal/Thrust) Bearings

• Trunion Bearings • Turbine Bearings • 3pc. Upper&Lower

Guide Bearings

Hydro Thrust shoes

• Manufacture New + Re-Babbitt, Re-Machine

Hydro Guide Bearings

• Manufacture New • Re-Babbitt, Re-machine

Insulation • Fusion Is Capable Of

Bearing Shell Repair With:

• FLAME ARC METAL Spray

– Phenolic Tubing (Insulation)

– CP 101 – Fiberglass Tape (Insulation) – Nickel Plating

Turbine Bearings

• Re babbitt 20” ID, metal spray and machine 36”OD. • Re machine spherical fit and blue check to strong back ring.

Metal Arc Spraying

Metal spray

Re-babbitt, build up OD. 2 areas AND machine.

Complete Rebuild

CAPABILITIES

• Along With Rebuilding Bearings; Fusion Also Manufactures New Bearings

• Reverse Engineering Service (on site if needed)

RELIANCE CERAMIC BEARING

New Bearings

Reverse Engineer and Improve

Casting bearing shell. Improved to Forging bearing shell.

TAPERED LAND THRUST PLATES (Inactive)

TAPERED LAND THRUST PLATE (Active)

Hydrogen Seal

• Re-Babbitt and Re-Machine

Random Pictures

Random Pictures New Hydro Bearing

Random Pictures (BOND)

FUSION BABBITTING COMPANY: EXAMPLE: REPAIR OF BABBITT BEARING AND MODIFICATION OF POORLY MADE SPARE BEARING TO PROPER SIZE

• The following pictures will show the proper size Westinghouse 16” x 16” babbitt bearing.

• Problem; The spare bearing that was made to replace during an outage was not made properly and did not fit into the housing.

• Fusion repaired the wiped bearing on an emergency basis: 3 days • A decision was made that there was value to modify the bad-spare.

Part Temperature

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