Post on 06-Jul-2018
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 18
21-1
CLUTCHCONTENTS 21109000190
GENERAL INFORMATION 2
SERVICE SPECIFICATIONS 2
LUBRICANTS 2
ON-VEHICLE SERVICE 2 Clutch Pedal Inspection and Adjustment 2
Bleeding 3
CLUTCH PEDAL 4
CLUTCH CONTROL 5 Clutch Master Cylinder 7
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 28
CLUTCH - General InformationService SpecificationsLubricantsOn-vehicle Service21-2
GENERAL INFORMATION 21100010093
The clutch is a dry single-disc diaphragm typehydraulic pressure is used for the clutch control
SERVICE SPECIFICATIONS 21100030150
Items Standard value
Clutch pedal height mm 224 - 227 ltLH drive vehiclesgt211 - 214 ltRH drive vehiclesgt
Clutch pedal clevis pin play mm 1 - 3
Clutch pedal free play mm 6 - 13
Distance between the clutch pedal and the toeboardwhen the clutch is disengaged mm
125 or more
LUBRICANTS 21100040078
Items Specified lubricants Quantity
Clutch fluid Brake fluid DOT3 or DOT4 As required
Push rod assembly Rubber grease
Boot
Release cylinder push rod MITSUBISHI genuine greasePart No 0101011
ON-VEHICLE SERVICE 21100090158
CLUTCH PEDAL INSPECTION ANDADJUSTMENT1 Turn up the carpet etc under the clutch pedal2 Measure the clutch pedal height and the clutch pedal
clevis pin playStandard value (A)
224 - 227 ltLH drive vehiclesgt
211 - 214 ltRH drive vehiclesgtStandard value (B) 1 - 3 mm
Clutch pedal height Clutch pedal clevispin play
A B
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 38
CLUTCH - On-vehicle Service 21-3
3 If the clutch pedal height and the clutch pedal clevis pinplay are outside the standard value turn the setting nutto adjust them to the standard value
CautionDo not push in the master cylinder push rod at thistime otherwise the clutch will not operate properly
4 After completing the adjustments confirm that the clutchpedal free play (measured at the face of the pedal pad)and the distance between the clutch pedal (the face of the pedal pad) and the toeboard when the clutch isdisengaged are within the standard value ranges
Standard value (C) 6 - 13 mmStandard value (D) 125 mm or more
5 If the clutch pedal free play and the distance between
the clutch pedal and the toeboard when the clutch isdisengaged do not agree with the standard values itis probably the result of either air in the hydraulic systemor a faulty master cylinder or clutch Bleed the air ordisassemble and inspect the master cylinder or clutch
6 Turn back the carpet etc
BLEEDING 21100140143
Specified fluid Brake fluid DOT 3 or DOT 4CautionUse the specified brake fluid Avoid using a mixture ofthe specified fluid and other fluid
Setting nut
Clutch pedal
12 Nm
Clutch pedal free play
Distance between the clutch pedal and thetoeboard when the clutch is disengaged
C
D
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 48
CLUTCH - Clutch Pedal21-4
CLUTCH PEDAL 21100160224
REMOVAL AND INSTALLATION
Post-installation OperationClutch Pedal Adjustment (Refer to P21-2)
10
2
8
4
5
6
7
9
3
12 Nm
1
12 Nm
Removal steps1 Clutch switch2 Clip3 Snap pin4 Bushing5 Pin assembly
6 Clutch master cylinder mounting nut7 Master cylinder member mounting bolt8 Clutch pedal9 Stopper ltRH drive vehiclesgt
10 Pedal pad
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 58
CLUTCH - Clutch Control 21-5
CLUTCH CONTROL 21100190216
REMOVAL AND INSTALLATION
Pre-removal OperationClutch Fluid Draining
Post-installation OperationD Clutch Fluid SupplyingD Clutch Line Bleeding (Refer to P21-3)D Clutch Pedal Adjustment (Refer to P21-2)
ltLH drive vehiclesgt
Releasecylinderpush rod
Releasefork
7
6
8
4
8
5
2
13
9
19 Nm
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
7 8
12 Nm
29 Nm
12 Nm
Clutch master cylinder removalsteps1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Clutch hose9 Bracket
10 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 68
CLUTCH - Clutch Control21-6
ltRH drive vehiclesgt
Releasecylinderpush rod
Release fork
1
2
3
4
5
97
12 Nm
8
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
8
6
19 Nm12 Nm
7
Clutch master cylinder removalsteps
1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps
5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Bracket9 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 78
CLUTCH - Clutch Control 21-7
DISASSEMBLY AND REASSEMBLY 21100210172
CLUTCH MASTER CYLINDER
CautionDo not disassemble piston assembly
1
2
3
4
5
6
2
8
2
2
3
4
4
1
Grease Rubber greaseClutch fluidBrake fluid DOT3 or DOT4Piston repair kit
12 Nm
ltLH drive vehiclesgt
ltRH drive vehiclesgt
9
6
5
9
7
12 Nm
44 Nm
1 2
3
Disassembly steps1 Piston stopper ring2 Piston assembly
AA 3 Push rod assembly4 Boot5 Spring pin
6 Nipple7 Gasket8 Damper assembly9 Master cylinder body
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 88
CLUTCH - Clutch Control21-8
INSTALLATION SERVICE POINT AA PUSH ROD ASSEMBLY INSTALLATIONSet the length of the push rod assembly to the showndimension to make the adjustment of clutch pedal easier
ltLH drive vehiclesgt 103 mmltRH drive vehiclesgt 121 mm
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 28
CLUTCH - General InformationService SpecificationsLubricantsOn-vehicle Service21-2
GENERAL INFORMATION 21100010093
The clutch is a dry single-disc diaphragm typehydraulic pressure is used for the clutch control
SERVICE SPECIFICATIONS 21100030150
Items Standard value
Clutch pedal height mm 224 - 227 ltLH drive vehiclesgt211 - 214 ltRH drive vehiclesgt
Clutch pedal clevis pin play mm 1 - 3
Clutch pedal free play mm 6 - 13
Distance between the clutch pedal and the toeboardwhen the clutch is disengaged mm
125 or more
LUBRICANTS 21100040078
Items Specified lubricants Quantity
Clutch fluid Brake fluid DOT3 or DOT4 As required
Push rod assembly Rubber grease
Boot
Release cylinder push rod MITSUBISHI genuine greasePart No 0101011
ON-VEHICLE SERVICE 21100090158
CLUTCH PEDAL INSPECTION ANDADJUSTMENT1 Turn up the carpet etc under the clutch pedal2 Measure the clutch pedal height and the clutch pedal
clevis pin playStandard value (A)
224 - 227 ltLH drive vehiclesgt
211 - 214 ltRH drive vehiclesgtStandard value (B) 1 - 3 mm
Clutch pedal height Clutch pedal clevispin play
A B
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 38
CLUTCH - On-vehicle Service 21-3
3 If the clutch pedal height and the clutch pedal clevis pinplay are outside the standard value turn the setting nutto adjust them to the standard value
CautionDo not push in the master cylinder push rod at thistime otherwise the clutch will not operate properly
4 After completing the adjustments confirm that the clutchpedal free play (measured at the face of the pedal pad)and the distance between the clutch pedal (the face of the pedal pad) and the toeboard when the clutch isdisengaged are within the standard value ranges
Standard value (C) 6 - 13 mmStandard value (D) 125 mm or more
5 If the clutch pedal free play and the distance between
the clutch pedal and the toeboard when the clutch isdisengaged do not agree with the standard values itis probably the result of either air in the hydraulic systemor a faulty master cylinder or clutch Bleed the air ordisassemble and inspect the master cylinder or clutch
6 Turn back the carpet etc
BLEEDING 21100140143
Specified fluid Brake fluid DOT 3 or DOT 4CautionUse the specified brake fluid Avoid using a mixture ofthe specified fluid and other fluid
Setting nut
Clutch pedal
12 Nm
Clutch pedal free play
Distance between the clutch pedal and thetoeboard when the clutch is disengaged
C
D
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 48
CLUTCH - Clutch Pedal21-4
CLUTCH PEDAL 21100160224
REMOVAL AND INSTALLATION
Post-installation OperationClutch Pedal Adjustment (Refer to P21-2)
10
2
8
4
5
6
7
9
3
12 Nm
1
12 Nm
Removal steps1 Clutch switch2 Clip3 Snap pin4 Bushing5 Pin assembly
6 Clutch master cylinder mounting nut7 Master cylinder member mounting bolt8 Clutch pedal9 Stopper ltRH drive vehiclesgt
10 Pedal pad
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 58
CLUTCH - Clutch Control 21-5
CLUTCH CONTROL 21100190216
REMOVAL AND INSTALLATION
Pre-removal OperationClutch Fluid Draining
Post-installation OperationD Clutch Fluid SupplyingD Clutch Line Bleeding (Refer to P21-3)D Clutch Pedal Adjustment (Refer to P21-2)
ltLH drive vehiclesgt
Releasecylinderpush rod
Releasefork
7
6
8
4
8
5
2
13
9
19 Nm
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
7 8
12 Nm
29 Nm
12 Nm
Clutch master cylinder removalsteps1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Clutch hose9 Bracket
10 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 68
CLUTCH - Clutch Control21-6
ltRH drive vehiclesgt
Releasecylinderpush rod
Release fork
1
2
3
4
5
97
12 Nm
8
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
8
6
19 Nm12 Nm
7
Clutch master cylinder removalsteps
1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps
5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Bracket9 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 78
CLUTCH - Clutch Control 21-7
DISASSEMBLY AND REASSEMBLY 21100210172
CLUTCH MASTER CYLINDER
CautionDo not disassemble piston assembly
1
2
3
4
5
6
2
8
2
2
3
4
4
1
Grease Rubber greaseClutch fluidBrake fluid DOT3 or DOT4Piston repair kit
12 Nm
ltLH drive vehiclesgt
ltRH drive vehiclesgt
9
6
5
9
7
12 Nm
44 Nm
1 2
3
Disassembly steps1 Piston stopper ring2 Piston assembly
AA 3 Push rod assembly4 Boot5 Spring pin
6 Nipple7 Gasket8 Damper assembly9 Master cylinder body
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 88
CLUTCH - Clutch Control21-8
INSTALLATION SERVICE POINT AA PUSH ROD ASSEMBLY INSTALLATIONSet the length of the push rod assembly to the showndimension to make the adjustment of clutch pedal easier
ltLH drive vehiclesgt 103 mmltRH drive vehiclesgt 121 mm
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 38
CLUTCH - On-vehicle Service 21-3
3 If the clutch pedal height and the clutch pedal clevis pinplay are outside the standard value turn the setting nutto adjust them to the standard value
CautionDo not push in the master cylinder push rod at thistime otherwise the clutch will not operate properly
4 After completing the adjustments confirm that the clutchpedal free play (measured at the face of the pedal pad)and the distance between the clutch pedal (the face of the pedal pad) and the toeboard when the clutch isdisengaged are within the standard value ranges
Standard value (C) 6 - 13 mmStandard value (D) 125 mm or more
5 If the clutch pedal free play and the distance between
the clutch pedal and the toeboard when the clutch isdisengaged do not agree with the standard values itis probably the result of either air in the hydraulic systemor a faulty master cylinder or clutch Bleed the air ordisassemble and inspect the master cylinder or clutch
6 Turn back the carpet etc
BLEEDING 21100140143
Specified fluid Brake fluid DOT 3 or DOT 4CautionUse the specified brake fluid Avoid using a mixture ofthe specified fluid and other fluid
Setting nut
Clutch pedal
12 Nm
Clutch pedal free play
Distance between the clutch pedal and thetoeboard when the clutch is disengaged
C
D
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 48
CLUTCH - Clutch Pedal21-4
CLUTCH PEDAL 21100160224
REMOVAL AND INSTALLATION
Post-installation OperationClutch Pedal Adjustment (Refer to P21-2)
10
2
8
4
5
6
7
9
3
12 Nm
1
12 Nm
Removal steps1 Clutch switch2 Clip3 Snap pin4 Bushing5 Pin assembly
6 Clutch master cylinder mounting nut7 Master cylinder member mounting bolt8 Clutch pedal9 Stopper ltRH drive vehiclesgt
10 Pedal pad
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 58
CLUTCH - Clutch Control 21-5
CLUTCH CONTROL 21100190216
REMOVAL AND INSTALLATION
Pre-removal OperationClutch Fluid Draining
Post-installation OperationD Clutch Fluid SupplyingD Clutch Line Bleeding (Refer to P21-3)D Clutch Pedal Adjustment (Refer to P21-2)
ltLH drive vehiclesgt
Releasecylinderpush rod
Releasefork
7
6
8
4
8
5
2
13
9
19 Nm
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
7 8
12 Nm
29 Nm
12 Nm
Clutch master cylinder removalsteps1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Clutch hose9 Bracket
10 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 68
CLUTCH - Clutch Control21-6
ltRH drive vehiclesgt
Releasecylinderpush rod
Release fork
1
2
3
4
5
97
12 Nm
8
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
8
6
19 Nm12 Nm
7
Clutch master cylinder removalsteps
1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps
5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Bracket9 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 78
CLUTCH - Clutch Control 21-7
DISASSEMBLY AND REASSEMBLY 21100210172
CLUTCH MASTER CYLINDER
CautionDo not disassemble piston assembly
1
2
3
4
5
6
2
8
2
2
3
4
4
1
Grease Rubber greaseClutch fluidBrake fluid DOT3 or DOT4Piston repair kit
12 Nm
ltLH drive vehiclesgt
ltRH drive vehiclesgt
9
6
5
9
7
12 Nm
44 Nm
1 2
3
Disassembly steps1 Piston stopper ring2 Piston assembly
AA 3 Push rod assembly4 Boot5 Spring pin
6 Nipple7 Gasket8 Damper assembly9 Master cylinder body
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 88
CLUTCH - Clutch Control21-8
INSTALLATION SERVICE POINT AA PUSH ROD ASSEMBLY INSTALLATIONSet the length of the push rod assembly to the showndimension to make the adjustment of clutch pedal easier
ltLH drive vehiclesgt 103 mmltRH drive vehiclesgt 121 mm
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 48
CLUTCH - Clutch Pedal21-4
CLUTCH PEDAL 21100160224
REMOVAL AND INSTALLATION
Post-installation OperationClutch Pedal Adjustment (Refer to P21-2)
10
2
8
4
5
6
7
9
3
12 Nm
1
12 Nm
Removal steps1 Clutch switch2 Clip3 Snap pin4 Bushing5 Pin assembly
6 Clutch master cylinder mounting nut7 Master cylinder member mounting bolt8 Clutch pedal9 Stopper ltRH drive vehiclesgt
10 Pedal pad
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 58
CLUTCH - Clutch Control 21-5
CLUTCH CONTROL 21100190216
REMOVAL AND INSTALLATION
Pre-removal OperationClutch Fluid Draining
Post-installation OperationD Clutch Fluid SupplyingD Clutch Line Bleeding (Refer to P21-3)D Clutch Pedal Adjustment (Refer to P21-2)
ltLH drive vehiclesgt
Releasecylinderpush rod
Releasefork
7
6
8
4
8
5
2
13
9
19 Nm
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
7 8
12 Nm
29 Nm
12 Nm
Clutch master cylinder removalsteps1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Clutch hose9 Bracket
10 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 68
CLUTCH - Clutch Control21-6
ltRH drive vehiclesgt
Releasecylinderpush rod
Release fork
1
2
3
4
5
97
12 Nm
8
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
8
6
19 Nm12 Nm
7
Clutch master cylinder removalsteps
1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps
5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Bracket9 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 78
CLUTCH - Clutch Control 21-7
DISASSEMBLY AND REASSEMBLY 21100210172
CLUTCH MASTER CYLINDER
CautionDo not disassemble piston assembly
1
2
3
4
5
6
2
8
2
2
3
4
4
1
Grease Rubber greaseClutch fluidBrake fluid DOT3 or DOT4Piston repair kit
12 Nm
ltLH drive vehiclesgt
ltRH drive vehiclesgt
9
6
5
9
7
12 Nm
44 Nm
1 2
3
Disassembly steps1 Piston stopper ring2 Piston assembly
AA 3 Push rod assembly4 Boot5 Spring pin
6 Nipple7 Gasket8 Damper assembly9 Master cylinder body
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 88
CLUTCH - Clutch Control21-8
INSTALLATION SERVICE POINT AA PUSH ROD ASSEMBLY INSTALLATIONSet the length of the push rod assembly to the showndimension to make the adjustment of clutch pedal easier
ltLH drive vehiclesgt 103 mmltRH drive vehiclesgt 121 mm
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 58
CLUTCH - Clutch Control 21-5
CLUTCH CONTROL 21100190216
REMOVAL AND INSTALLATION
Pre-removal OperationClutch Fluid Draining
Post-installation OperationD Clutch Fluid SupplyingD Clutch Line Bleeding (Refer to P21-3)D Clutch Pedal Adjustment (Refer to P21-2)
ltLH drive vehiclesgt
Releasecylinderpush rod
Releasefork
7
6
8
4
8
5
2
13
9
19 Nm
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
7 8
12 Nm
29 Nm
12 Nm
Clutch master cylinder removalsteps1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Clutch hose9 Bracket
10 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 68
CLUTCH - Clutch Control21-6
ltRH drive vehiclesgt
Releasecylinderpush rod
Release fork
1
2
3
4
5
97
12 Nm
8
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
8
6
19 Nm12 Nm
7
Clutch master cylinder removalsteps
1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps
5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Bracket9 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 78
CLUTCH - Clutch Control 21-7
DISASSEMBLY AND REASSEMBLY 21100210172
CLUTCH MASTER CYLINDER
CautionDo not disassemble piston assembly
1
2
3
4
5
6
2
8
2
2
3
4
4
1
Grease Rubber greaseClutch fluidBrake fluid DOT3 or DOT4Piston repair kit
12 Nm
ltLH drive vehiclesgt
ltRH drive vehiclesgt
9
6
5
9
7
12 Nm
44 Nm
1 2
3
Disassembly steps1 Piston stopper ring2 Piston assembly
AA 3 Push rod assembly4 Boot5 Spring pin
6 Nipple7 Gasket8 Damper assembly9 Master cylinder body
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 88
CLUTCH - Clutch Control21-8
INSTALLATION SERVICE POINT AA PUSH ROD ASSEMBLY INSTALLATIONSet the length of the push rod assembly to the showndimension to make the adjustment of clutch pedal easier
ltLH drive vehiclesgt 103 mmltRH drive vehiclesgt 121 mm
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 68
CLUTCH - Clutch Control21-6
ltRH drive vehiclesgt
Releasecylinderpush rod
Release fork
1
2
3
4
5
97
12 Nm
8
Specified greaseMITSUBISHI genuinegrease Part No 0101011
15 Nm
8
6
19 Nm12 Nm
7
Clutch master cylinder removalsteps
1 Clevis pin assembly2 Clutch pipe connection3 Reservoir hose4 Clutch master cylinder
Clutch release cylinder removalsteps
5 Clutch pipe connection6 Clutch release cylinderClutch line removal steps7 Clutch pipe8 Bracket9 Clutch hose
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 78
CLUTCH - Clutch Control 21-7
DISASSEMBLY AND REASSEMBLY 21100210172
CLUTCH MASTER CYLINDER
CautionDo not disassemble piston assembly
1
2
3
4
5
6
2
8
2
2
3
4
4
1
Grease Rubber greaseClutch fluidBrake fluid DOT3 or DOT4Piston repair kit
12 Nm
ltLH drive vehiclesgt
ltRH drive vehiclesgt
9
6
5
9
7
12 Nm
44 Nm
1 2
3
Disassembly steps1 Piston stopper ring2 Piston assembly
AA 3 Push rod assembly4 Boot5 Spring pin
6 Nipple7 Gasket8 Damper assembly9 Master cylinder body
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 88
CLUTCH - Clutch Control21-8
INSTALLATION SERVICE POINT AA PUSH ROD ASSEMBLY INSTALLATIONSet the length of the push rod assembly to the showndimension to make the adjustment of clutch pedal easier
ltLH drive vehiclesgt 103 mmltRH drive vehiclesgt 121 mm
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 78
CLUTCH - Clutch Control 21-7
DISASSEMBLY AND REASSEMBLY 21100210172
CLUTCH MASTER CYLINDER
CautionDo not disassemble piston assembly
1
2
3
4
5
6
2
8
2
2
3
4
4
1
Grease Rubber greaseClutch fluidBrake fluid DOT3 or DOT4Piston repair kit
12 Nm
ltLH drive vehiclesgt
ltRH drive vehiclesgt
9
6
5
9
7
12 Nm
44 Nm
1 2
3
Disassembly steps1 Piston stopper ring2 Piston assembly
AA 3 Push rod assembly4 Boot5 Spring pin
6 Nipple7 Gasket8 Damper assembly9 Master cylinder body
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 88
CLUTCH - Clutch Control21-8
INSTALLATION SERVICE POINT AA PUSH ROD ASSEMBLY INSTALLATIONSet the length of the push rod assembly to the showndimension to make the adjustment of clutch pedal easier
ltLH drive vehiclesgt 103 mmltRH drive vehiclesgt 121 mm
8162019 21sPACE WAGON
httpslidepdfcomreaderfull21space-wagon 88
CLUTCH - Clutch Control21-8
INSTALLATION SERVICE POINT AA PUSH ROD ASSEMBLY INSTALLATIONSet the length of the push rod assembly to the showndimension to make the adjustment of clutch pedal easier
ltLH drive vehiclesgt 103 mmltRH drive vehiclesgt 121 mm