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Inner Finisher-B1
Inner Finisher Additional Tray-B1
Service Manual
March 5, 2010
Revision 0
Produt Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
AdjustmentInstallation(Inner Finisher-B1)
Installation(Addtional Tray-B1)
Appendix
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Application
This manual has been issued by Canon Inc. for qualied persons to learn technical theory,
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
manual, Canon will release technical information as the need arises. In the event of major
changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks
of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
not be copied, reproduced or translated into another language, in whole or in part, without the
written consent of Canon Inc.
(C) CANON INC. 2009
Caution
Use of this manual should be strictly supervised to avoid disclosure of condential
information.
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Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wirefrom the cable guide or wiresaddle.
Turn on the power.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specic functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric
signal.The expression "turn on the power" means ipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the eld. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DCcontroller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
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Contents0 Safety Precautions
Notes Before it Works Serving ---------------------------------------------0-2
1 Produt Outline
Features -------------------------------------------------------------------------1-2
Specications ------------------------------------------------------------------1-3Names of Parts ----------------------------------------------------------------1-4
External View----------------------------------------------------------------------- 1-4
Cross Section ----------------------------------------------------------------------- 1-4
2 Technology
Basic Conguration -----------------------------------------------------------2-2
Outline of basic operation-------------------------------------------------------- 2-2Non-sort operation-------------------------------------------------------------------------- 2-2
Offset operation ----------------------------------------------------------------------------- 2-2
Stapling operation -------------------------------------------------------------------------- 2-3
Work of Service ----------------------------------------------------------------2-5
Scheduled Servicing -------------------------------------------------------------- 2-5
Customer maintenance ----------------------------------------------------------- 2-5
Cleaning the offset roller ------------------------------------------------------------------ 2-5
Version Upgrade ------------------------------------------------------------------ 2-5Overview-------------------------------------------------------------------------------------- 2-5
How to Use the Downloader PCB (FY9-2034)-------------------------------------- 2-6
3 Periodic Servicing
Periodic Service Works ------------------------------------------------------3-2
4 Parts Replacement and Cleaning Procedure
List of Parts ---------------------------------------------------------------------4-2Motors/Switches/Solenoids------------------------------------------------------ 4-2
Sensors1 ----------------------------------------------------------------------------- 4-2
Sensors2 ----------------------------------------------------------------------------- 4-3
PCBs ---------------------------------------------------------------------------------- 4-3
Main Units -----------------------------------------------------------------------4-4Removing the Upper Unit-------------------------------------------------------- 4-4
Removing the Gripper Unit------------------------------------------------------ 4-7
Consumable Parts Requiring Periodic Replacement and Cleaning
Points ----------------------------------------------------------------------------4-8
Removing the Stapler Unit------------------------------------------------------- 4-8Removing the Offset Roller ------------------------------------------------------ 4-9
Removing the Shutter Unit-----------------------------------------------------4-10
Removing the Paper retainer (front/rear) -----------------------------------4-11
Removing the Solenoid ---------------------------------------------------- 4-13
Removing the Paper Lever Drive Solenoid---------------------------------4-13
Removing the Staple Solenoid ------------------------------------------------4-15
Removing the Motors ------------------------------------------------------ 4-18
Removing the Shift Roller Release Motor ----------------------------------4-18
Removing the Shift Motor -------------------------------------------------------4-19
Removing the Feed Motor ------------------------------------------------------4-21
Removing the Gripper Open/Close Motor ----------------------------------4-22
Removing the STP Move Motor/Gripper Unit Move Motor-------------4-22
Removing the Entrance Roller Release /Stopper HP Motor -----------4-25
Removing the Additional Tray Lift Motor------------------------------------4-26
Removing the Tray Lift Motor--------------------------------------------------4-27
Removing the Switches--------------------------------------------------- 4-30Removing the Front Cover Switch--------------------------------------------4-30
Removing the Staple Safety Switch------------------------------------------4-31
Removing the PCB --------------------------------------------------------- 4-34
Removing the Additional Tray PCB-------------------------------------------4-34
Removing the Finisher Controller PCB --------------------------------------4-35Removing the Flexible Cable Broadcast PCB -----------------------------4-37
Others --------------------------------------------------------------------------4-38
Stapler Cradle Installation Procedure----------------------------------------4-38
5 AdjustmentOutline ---------------------------------------------------------------------------5-2
Outline -------------------------------------------------------------------------------- 5-2
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Initialization Mode -------------------------------------------------------------5-3
Initializing the nisher EEPROM----------------------------------------------- 5-3Outline ----------------------------------------------------------------------------------------- 5-3
Details ----------------------------------------------------------------------------------------- 5-3
Basic Adjustment --------------------------------------------------------------5-4Shift roller shift adjustment------------------------------------------------------ 5-4
Outline ----------------------------------------------------------------------------------------- 5-4
Adjustment details-------------------------------------------------------------------------- 5-4Stapling position adjustment---------------------------------------------------- 5-5
Outline ----------------------------------------------------------------------------------------- 5-5
Adjustment details-------------------------------------------------------------------------- 5-5
Double stapling pitch adjustment---------------------------------------------- 5-6Outline ----------------------------------------------------------------------------------------- 5-6
Adjustment details-------------------------------------------------------------------------- 5-6
Operation Mode ---------------------------------------------------------------5-8
Outline -------------------------------------------------------------------------------- 5-8
Details -------------------------------------------------------------------------------- 5-8
How to use each operation mode------------------------------------------------------ 5-8
6 Installation(Inner Finisher-B1)
Making Pre-installation Checks --------------------------------------------6-2
Cautions at the Installation ------------------------------------------------------ 6-2
Kontrollen vor der Installation(German/Deutsch) ---------------------6-2
Vorsichtshinweise zur Installation---------------------------------------------- 6-2
Checking Bundled Components -------------------------------------------6-3
How to Utilize This Installation Procedure------------------------------6-3When Using the Contained Parts (Bundled Components
in the Shipping Carton) ----------------------------------------------------------- 6-3
Symbols in the Illustration ------------------------------------------------------- 6-3
Installation Procedure --------------------------------------------------------6-4
Installation Procedure ------------------------------------------------------------- 6-4
7 Installation(Addtional Tray-B1)
Making Pre-installation Checks --------------------------------------------7-2
Cautions at the Installation ------------------------------------------------------ 7-2
Kontrollen vor der Installation(German/Deutsch) ---------------------7-2
Vorsichtshinweise zur Installation---------------------------------------------- 7-2
Checking Bundled Components-------------------------------------------7-3
How to Utilize This Installation Procedure------------------------------7-3When Using the Contained Parts (Bundled Components
in the Shipping Carton) ----------------------------------------------------------- 7-3
Symbols in the Illustration ------------------------------------------------------- 7-3
Installation Procedure --------------------------------------------------------7-4
Preparation to install in the host machine ----------------------------------- 7-4Connecting to Connected Equipment----------------------------------------- 7-5
8 Appendix
Service Tools -------------------------------------------------------------------8-2
Solvents and Oils ------------------------------------------------------------------ 8-2
Special Tools ------------------------------------------------------------------------ 8-2
General Circuit Diagram -----------------------------------------------------8-3
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Safety Precautions
Notes Before Servicing
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Safety Precautions
Safety Precautions
Notes Before Servicing
Caution:
At servicing, be sure to turn off the power source according to the specied steps and
disconnect the power plug.
Caution:
Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.
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1
1Produt Outline
Produt Outline
Features
SpecicationsNames of Parts
1
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Produt Outline > Features
Produt Outline > Features
Features
A variety of nishing functions
2 delivery tray + Multi stapling
Large tray capacity (500 sheets+)
Utilize the inner room of the system
1
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Produt Outline > Specications
Produt Outline > Specications
Specications
Item SpecicationsStacking method Stacking tray descending method
Paper ejection Face-down ejection
Stacking alignment Center alignment
Stackable paper
size
Feeding direction 139.7mm - 432mm
Cross-feeding direction 95mm - 297mm
Paper weight 64-128g/m2 (Japanese post card supported))Number of tray 1 (+additional option tray)
Finishing modes Non-sort stacking A3/A4/A4R/A5/A5R/B4/B5/B5R/Japanese PostCard/LDR/LGL/LTR/LTR-R/STMT-R8K/16K/16K-R
Bunch offset stacking A3/A4/A4R/B4/B5LDR/LGL/LTR/LTR-R8K/16K
Staple stacking A3/A4/A4R/B4/B5LDR/LGL/LTR/LTR-R8K/16K
Stacking capacity Processing tray S size: 50 sheets or LessLength in feeding direction: 139.7mm-215.9mmL size: 30 sheets or Less
Length in feeding direction: more than 215.9mm-432mm
Standard tray (lower
tray) only
S size: 125mm high or less (125mm is equivalent to1,000 sheets+/-.)L size: 62.5mm high or less (62.5mm is equivalent to500 sheets+/-.)
When the
Additional
Tray-B1 is
installed
Additional
Tray-B1
(Upper tray))
S size: 12.5mm high or less (12.5mm is equivalentto 100 sheets+/-.)
L size: 12.5mm high or less (12.5mm is equivalent to100 sheets+/-.)
Stapled sheets : 8.1mm high or less
Standard
tray
(lower tray)/
Randomstacking
S size: 62.5mm high or less (62.5mm is equivalentto 500 sheets+/-.)
L size:62.5mm high or less (62.5mm is equivalent to500 sheets+/-.)
Standard
tray
(lower tray)/
Cascade
stacking
S size: 125mm high or less (62.5mm is equivalent to1,000 sheets+/-.)L size: 62.5mm high or less (62.5mm is equivalent to500 sheets+/-.)
Stapled stack Above-mentioned heights or within 30 books
Item SpecicationsCapable size for
alignment
Non-sort stacking Width: 100mm-297mm
Bunch offset stacking Width: 210mm-297mm
Staple stacking Width: 210mm-297mm
Paper detection Processing tray Available
Standard tray/Additional
Tray-B1
Available
Capable size for
stapling
Single corner stapling
(front or rear
A3/B4/A4/A4R/B5
LDR/LGL/LTR/LTR-R
8K/16K
Double stapling
(sidestitching)
A3/B4/A4/A4R/B5
LDR/LGL/LTR/LTR-R
8K/16K
Number of paper
stapled
Small size
(A4/B5/LTR/16K)
Plain paper (64-81.4g/m2) : 50 sheets (Max: 2sheets x Cover paper (128g/m2) + 48 sheets x
bookblock (81.4g/m2))
Plain paper (more than 81.4g/m2-105.0g/m2): 30sheets
Thick paper (more than 105.0g/m2 - 128g/m2: 2sheets
Large size
(A3/B4/A4R/LDR/LGL/
LTR-R/8K)
Plain paper(64-81.4g/ 30m2) : 30 sheets
Plain paper (more than 81.4g/m2-105.0g/m2): 20sheets
Thick paper (more than 105.0g/m2 - 128g/m2: 2sheets
Staple replenishment Exclusive staple cartridge (5000 staples)
Staple Exclusive staple
Staple run-out detection Available
Manual stapling Unavailable
Control panel Not exsisting
Power supply Supplied by the host machine
Dimensions 553.6mm409.2mm294.5mm(WDH)
Mass Approx. 12Kg
T-1-1T-1-1
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Produt Outline > Names of Parts > Cross Section
Produt Outline > Names of Parts > Cross Section
Names of Parts
External View
Tray paper holdig arm
Upper guide part
Stack Tray
Switchback guide
Stapler
Additional Tray-B1
Stack extension tray 2
Stack extension tray 1
Finisher front cover
F-1-1F-1-1
Cross Section
[1]
[6]
[5][4][3][2]
[9] [8] [7]
[1] Stack tray [6] Stapler
[2] Processing tray [7] Trailing edge aligning plate
[3] Shift roller [8] Gripper
[4] Switchback part [9] Stack height detection lever
[5] Entrance roller
F-1-2F-1-2
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2
2Technology
Technology
Basic CongurationWork of Service
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Technology > Basic Conguration > Outline of basic operation > Offset operation
Technology > Basic Conguration > Outline of basic operation > Offset operation
Basic Conguration
Outline of basic operation
Non-sort operation
1.Outline
Ejected paper from the host machine is aligned and stacked on the processing tray. Paper
stack is then ejected on the stack tray. The paper stack is placed at the center in cross
feeding direction.
2.Details
Outline of operation
1)Ejected paper from the host machine is conveyed into the nisher.
2)Before paper trailing edge passes by the entrance roller, the shift roller goes down to press
the paper. After the trailing edge passes by the entrance roller, the shift roller stops turning.
3)The gripper opens and the shift roller reverses to transport the paper stack to the aligning
plate.
4)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.
5)The above steps repeat themselves up until the number of the paper on the processing
tray becomes 10 (1 for the envelope) or the operation complete signal is issued whichever
comes rst.
6)Gripper starts to eject the paper stack on the stack tray.
7)Stack height detection lever moves up to evacuate itself and moves down again to detect
the stacking height when the stack ejection has completed.
Switchback part
Shift roller
Entrance roller
Stapler
Gripper Trailing edge
aligning plate
Stack tray
Processing tray
Stack height detetion lever
Ejection roller
of the host machine
[Non-sort stacking operation]
F-2-1F-2-1
Offset operation
1.Outline
Stacking the ejected paper from the host machine onto the processing tray. Every paper
stack consisting of 10sheets of paper is offset and ejected on the stack tray.
2.Details
Outline of operation
1)1)through 5) are the same operation as "Non-sort".
6)The shift roller moves to the center or rear-end position and align the paper stack to locate
it at specied shift position.
7)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.
8)The shift roller returns to its idle position and the above steps repeats themselves till the
last paper.
9)Gripper starts to eject the paper stack on the stack tray.
10)Stack height detection lever moves up to evacuate itself and moves down again to detect
the stacking height when the stack ejection has completed.
Alignment position
Center shift: No offsetting (Non-sort position)Rear-end shift: From the center reference position to the rear-end position;
178.5mm
Switchback part
Shift roller
Entrance roller
Stapler
Gripper Trailing edgealigning plate
Stack tray
Processing tray
Stack height detetion lever
Ejection roller
of the host machine
[Offset stacking]
F-2-2F-2-2
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Technology > Basic Conguration > Outline of basic operation > Stapling operation
Technology > Basic Conguration > Outline of basic operation > Stapling operation
Stapling operation
1.Outline
Stacking the ejected paper from the host machine onto the processing tray. Stapling and
ejecting the paper stack on the stack tray.
2.Details
Outline of operation
"Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (sidestitching)"
1)1) through 7) are the same operation as the offset operation.
2)Gripper conveys the paper stack to the stapling position with holding the stack.
"The operation 9) and 10) are applicable only to the front/ rear corner stapling."
9)After stapling the paper stack, the gripper starts to eject the stack on the stack tray.
10)At the same time, the stacking height detection lever moves up. The detection lever
moves down when the paper stack has ejected on the stack tray to detect the paper.
"The operation 9)' through 18) are applicable only to the double stapling (side stitching)."
9)The shift roller moves down and gives higher pressure to the paper stack. Gripper thenopens and evacuates itself to the connecting position with the stapler.
Stack tray
Shift roller
Higher nip pressure
Stapler
GripperGripper evacuates
itself to the connecting position
Stack height detetion lever
[Gripper evacuating operation]
F-2-3F-2-3
Gripper opens
Shift roller nip
Gripper evacuating
and connecting to the stapler
connecting mechanism-1
connecting mechanism-2
Gripper unit rail
Shift roller nip
[Gripper evacuating operation (Top view)]
10)When the gripper closes, the connecting lever moves downward to connect the stapler
and the gripper to each other, so the stapler can travel back and forth.
11)Stapler unit travels to its rst stapling position to execute stapling.
12)Stapler unit travels to its second stapling position to execute stapling.
Stapling (first) Stapling (second)
The stapler unit and the gripper unit move with connecting
to each other and execute the stapling operation.
F-2-4F-2-4
F-2-5F-2-5
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Technology > Basic Conguration > Outline of basic operation > Stapling operation
Technology > Basic Conguration > Outline of basic operation > Stapling operation
13)The shift roller starts up to convey the paper stack in the delivering direction and stops
after the shift roller evacuates the trailing edge of the paper stack inside the path guide.
14)While the shift roller conveys the paper stack, the stapler starts to move to the position
where the gripper had connected to the stapler at step 10)
Conveying the paper stack with
the shift roller
The paper guide
The stapler and the gripper move to the
original position where the gripper had
connected to the stapler at step 10)
Gripper opens to release the connection
The stapler and the gripper move
Conveying
direction
Returning tothe connecting
position
After the stapling operation, the shift
roller rotates to convey the paper stack
until the trailing edge of the stack gets
into the paper guide.
15)When the gripper opens, the connecting lever moves upward to release the connection to
the stapler.
16)Gripper moves to the position where there is the paper stack evacuated in the path guide
and closes.
F-2-6F-2-6
17)The gripper starts to deliver the paper stack.
18)At the same time, the stacking height detection lever moves up. The detection lever
moves down when the paper stack has ejected on the stack tray to detect the paper.
Stapler
Gripper delivers the paper stackStack tray
[Paper stack delivery] F-2-7F-2-7
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Technology > Work of Service > Version Upgrade > Overview
Technology > Work of Service > Version Upgrade > Overview
Work of Service
Scheduled Servicing
When the endurance time of a part expires soon, replace and/or clean it as required.
Item Part name Expected
service life
Qty Operation remarks Reference
Periodicallyreplaced
parts
none
Consumable
parts
Stapler 500,000 sheets 1 Replacement Refer topage 4-8
Offset Roller 1,000,000sheets
2 Replacement Refer to
page 4-9
Shutter unit 1,000,000sheets
1 Replacement Stat ic e liminator
at the exit part
Refer to
page 4-10
Paper
retainer(Front)
1,000,000sheets
1 Replacement Stat ic e liminator
at the entrance
Refer to
page 4-11
Paper
retainer(Rear)
1,000,000sheets
1 Replacement Stat ic e liminator
at the entrance
Refer to
page 4-11
Periodically
serviced
parts
none
T-2-1T-2-1
Customer maintenance
Cleaning the offset roller
Details
Offset roller should be cleaned once a month to maintain the accuracy of the stacking
alignment as foreign articles like dust are likely to stick to the roller.
[1]
Instruction
1) With holding up the roller a little, rub off paper dusts, etc. by a moist cloth.
MEMO:If the optional tray is installed, it is easier to clean the rollers just after delivering a paperonto the optional tray since the optional tray gets descended lower than the rollers.
Version UpgradeOverview
A ash ROM is used for the IC101 (CPU) of the Finisher unit. To upgrade this IC, the
downloader PCB (FY9-2034) is used. The operating instructions for it are given below.
F-2-8F-2-8
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Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
How to Use the Downloader PCB (FY9-2034)
1.When to Use the Downloader PCBThe downloader PCB is used when upgrading the CPU (IC101) of the Finisher Controller
PCB.
2.Member part of the downloader PCB
[1] [2] [3] [4] [6][7][5] [8]
No. Description Function
1 START/STOP key A key to be pressed when you start or stop download
2 LOAD LED To be lit when download is available.
3 Model LED To be lit when the Finisher is connected.
4 Power LED To be lit when power is supplied from the Finisher to thedownloader PCB
5 RS-232C cable (straight full
wiring; 9 pins)
A cable to connect the downloader PCB and a PC.Be sureto connect the
cable in a way that its ferrite core comes to the PC side.6 Cable A (9 pins) Length:
approx. 70cm
A cable to connect the downloader PCB and other products
7 Cable B (9 pins)Length:
approx. 50cm
A cable to connect the downloader PCB and the Finisher
8 RS-232C connector A connector to connect an RS-232C cable to the downloaderPCB
F-2-9F-2-9
T-2-2T-2-2
3.Necessary Tool
The following item needs to be prepared for download.
Computer (PC)
Prerequisite: The service support tool (Ver. 3.22E or higher) must be installed to the PC.
4.Download Procedures
CAUTION:
If any error occurs during downloading (for example, you forgot to press the Start key
on the downloader PCB), delete the rmware registered in the service
support tool and then retry the procedure described in this document from the
beginning.
A.Registering ROM data
1) Store ROM data to be downloaded in the "C:>ServTool>NewROM" folder.
2) Start up the Service Support Tool.
C:>ProgramFiles>Service Support Tool>bpchost.exe
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Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
3) Select [Register Firmware].
F-2-10F-2-10
4) Select the data inside the NewROM folder
F-2-11F-2-11
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Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
5) Select [REGISTER].
F-2-12F-2-12
6) Select [OK] and register the data.
B.Connection to the Finisher
1) Turn off the power of the host machine.
2) Remove the rear cover of the Finisher.
3) Insert the cable B to J724 on the Finisher controller PCB.
4) Connect the RS-232C cable to the RS-232C connectors of the circuit board and the PC.
5) Turn on the power of the host machine.
The power LED on the circuit board is lit.
F-2-13F-2-13
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Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
C.Download
CAUTION:
The error code E500 might occur during download. It does not affect the download
operation and its results.
1) Start up the Service Support Tool.
C:>ProgramFiles>Service Support Tool>bpchost.exe2) Select the type of host machine and the data.
F-2-14F-2-14
F-2-15F-2-15
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Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
3) Press the START/STOP key of the downloader PCB.
LOAD LED is lit.
4) Select the da ta and press [START].
F-2-16F-2-16
5) Follow the instructions on the screen to prepare for downloading.
A press on [OK] will bring up the next screen.
F-2-17F-2-17
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Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
6) Select the version of the ROM to download.
F-2-18F-2-18
7) Click [Y].
F-2-19F-2-19
2 T h l W k f S i V i U d H U h D l d PCB (FY9 2034)
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22-12
2-12
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
8) Press [Start] so that the computer and the downloaded PCB will start downloading the
program.
F-2-20F-2-20
9) Downloading is started.
F-2-21F-2-21
2 T h l W k f S i V i U d H t U th D l d PCB (FY9 2034)
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22-13
2-13
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
10)If downloading ended normally, press [OK].
F-2-22F-2-22
11) Press [Return to Main Menu].
F-2-23F-2-23
2 Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9 2034)
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22-14
2-14
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
Technology > Work of Service > Version Upgrade > How to Use the Downloader PCB (FY9-2034)
12)Press [EXIT].
5.Release of Connection
1)Press the START/STOP key.
LOAD LED is turned off.
2) Turn off the power of the host machine.
3) Disconnect the cable B from the Finisher.
4) Mount the rear cover to the Finisher.
5) Turn on the power of the host machine.
F-2-24F-2-24
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3
3Periodic Servicing
Periodic
ServicingPeriodic Service Works
3 Periodic Servicing > Periodic Service Works
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3-2
3-2
Periodic Servicing > Periodic Service Works
Periodic Servicing > Periodic Service Works
Periodic Service Works
PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
As of Jule 2009
No. Category Part name Part number Qty Interval Remarks Adjusted/
not
adjusted
Counter Reference
1 Stapler Stapler FM4-2710 1 CR/500,000 sheets None FIN-STPR Refer to page 4-8
2 Processing tray Offset Roller 4A3-1121 2 CR/1,000,000 sheets None OFST-RL Refer to page 4-93 Shutter unit FL3-4298 1 CR/1,000,000 sheets None DL-STC Refer to page 4-10
4 Paper retainer(Front) FL3-4304 1 CR/1,000,000 sheets None ENT-STC Refer to page 4-11
5 Paper retainer(Rear) FL3-4305 1 CR/1,000,000 sheets None ENT-STC Refer to page 4-11
T-3-1T-3-1
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4
4Parts Replacement and Cleaning Procedure
Parts
Replacementand Cleaning
Procedure
List of PartsMain UnitsConsumable Parts
Requiring Periodic
Replacement and
Cleaning PointsSolenoids
Motors
Switches
PCBs
Others
4 Parts Replacement and Cleaning Procedure > List of Parts > Sensors1
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4
4-2
4-2
Parts Replacement and Cleaning Procedure > List of Parts > Sensors1
Parts Replacement and Cleaning Procedure > List of Parts > Sensors1
List of Parts
Motors/Switches/Solenoids
M12 M6
M3
M10 M8
M9
M4
M5
M7
M1
M2
M11
SW2
SW1
SOL2
SOL1
No. Part name Part number Reference
M1 STP move motor FK2-8750 Refer to page 4-22
M2 Gripper un it move motor FK2-8750 Refer to page 4-22
M3 Feed motor FK2-8751 Refer to page 4-21
M4 Shift motor FK2-8753 Refer to page 4-19
M5 Shif t rol ler release motor FK2-8752 Refer to page 4-18
M6 Entrance roller release /stopper HP
motor
FK2-8752 Refer to page 4-25
M7 Gripper open/close motor FK2-8752 Refer to page 4-22
M8 Fan1 FK2-8755 -M9 Fan2 FK2-8755 -
M10 Stapler motor - -
M11 Tray lift motor FK2-8754 Refer to page 4-27
M12 Addit ional Tray l if t motor FK2-8754 Refer to page 4-26
SW1 Front cover switch FM4-2136 Refer to page 4-30
SW2 Stapler safety switch FM4-2152 Refer to page 4-31
SOL1 Paper lever drive solenoid FL3-4299 Refer to page 4-13
SOL2 Stapler solenoid FK2-8762 Refer to page 4-15
F-4-1F-4-1
T-4-1T-4-1
Sensors1
S5
S1
S2
S3S17
S16
S14
S15
S6
S21
S23
S22
No. Part name Part number Reference
S1 Entrance sensor WG8-5836
S2 Shift roller HP sensor WG8-5836
S3 Shift rolle r release sensor WG8-5836
S5 Entrance roller release /stopper HP
sensor
WG8-5836
S6 Processing tray sensor WG8-5836
S14 Stack t ray c lock sensor WG8-5836
S15 Stack t ray paper sensor WG8-5836
S16 Stack t ray middle sensor WG8-5836S17 Stack tray lower limit sensor WG8-5836
S21 Additional tray upper/Lower limit sensor WG8-5836
S22 Addit ional tray paper sensor WG8-5836
S23 Addit ional tray clock sensor WG8-5836
T-4-2T-4-2
F-4-2
4 Parts Replacement and Cleaning Procedure > List of Parts > PCBs
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4
4-3
4-3
Parts Replacement and Cleaning Procedure List of Parts PCBs
Parts Replacement and Cleaning Procedure > List of Parts > PCBs
Sensors2
S10
S20
S19
S18
S7
S12
S11
S9
S13
No. Part name Part number Reference
S7 Gripper unit HP sensor WG8-5836
S9 Gripper stapler connect ion sensor WG8-5836
S10 Stapler move HP sensor WG8-5836
S11 Paper sur face sensor1 WG8-5836
S12 Paper sur face sensor2 WG8-5836
S13 Gripper arm sensor WG8-5836
S18 Staple r HP sensor -
S19 Stapler edging sensor -
S20 Stapler sensor -
T-4-3T-4-3
PCBs
[PCB2]
[PCB1]
[PCB3]
No. Part name Part number Reference
PCB1 Finisher controller PCB FM4-2124 Refer to page 4-35
PCB2 Flexible cable broadcast PCB FM4-2125 Refer to page 4-37
PCB3 Addit ional tray PCB FM4-2126 Refer to page 4-34
T-4-4T-4-4
F-4-3
F-4-4
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit
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4
4-4
4-4
p g g pp
Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit
Main Units
Removing the Upper Unit
1) Remove three screws and then the inner cover.
x3
F-4-5F-4-5
2) Remove the additional tray PCB along with the mount (only when the additional tray isinstalled).
x1
F-4-6F-4-6
3) Disconnect one exible cable and eight connectors.4) Remove one wire saddle.5) Remove two screws, and then pull out the nisher controller PCB along with the mount.
x2
x9
x1
F-4-7F-4-7
6) Remove four wire saddles and the harness from the harness guide, and then pull out thenisher controller PCB along with the mount.
x4
F-4-8F-4-8
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit
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4
4-5
4-5
p g g pp
Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit
7) Disconnect eight connectors.
x8
F-4-9F-4-9
8) Place the nisher controller PCB as shown, remove six screws and then the upper guide.
x6
F-4-10F-4-10
9) Remove one wire saddle, one connector, and then the harness leading to the upper guide fromthe harness guide.
x1
x1
F-4-11F-4-11
10) Remove ve wire saddles, two edge saddles, and then the additional tray harness rearward(only when the additional tray is installed).
x7
F-4-12F-4-12
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit
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4-6
4-6Parts Replacement and Cleaning Procedure > Main Units > Removing the Upper Unit
11)Remove the harness from the harness guide.
12) Remove one screw and then the cover.
x1
F-4-13F-4-13
13) Remove four screws and then the upper unit.
x4
F-4-14F-4-14
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Gripper Unit
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4
4-7
4-7Parts Replacement and Cleaning Procedure > Main Units > Removing the Gripper Unit
Removing the Gripper Unit
1) Remove the upper unit.
"Removing the Upper Unit"(page 4-4).2) Move the stapler rearward.
F-4-15F-4-15
3) Remove the reuse band.
4) Pull out the gripper unit in the direction of the arrow.
x2
F-4-16F-4-16
5) Press the lever to remove the gripper unit.
F-4-17F-4-17
44 8
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit
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4
4-8
4-8Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit
Consumable Parts Requiring Periodic Replacement and Cleaning Points
Removing the Stapler Unit
1) Remove three screws to remove the inner cover.
x3
F-4-18F-4-18
2) Remove one screw to remove the stapler cover.
x2
x1
F-4-19F-4-19
3) Remove two connectors.
x2
F-4-20F-4-20
4) Remove one screw to remove the stapler.
x1
F-4-21F-4-21
44 9
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller
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4
4-9
4-9Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller
Removing the Offset Roller
1) Remove six screws, and then remove the upper guide.
x6
F-4-22F-4-22
2) Remove the resin retaining ring , and then remove the offset roller.
F-4-23F-4-23
MEMO:
Do not move the shaft to the rear side , because the straight pin
comes off from the shaft.
F-4-24F-4-24
44 10
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit
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4
4-10
4-10Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit
Removing the Shutter Unit
1) Remove six screws, and then remove the upper guide.
x6
F-4-25F-4-25
2) Remove two springs from the upper guide, and then remove the shutter unit.
F-4-26F-4-26
44 11
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)
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4
4-11
4-11Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)
Removing the Paper retainer (front/rear)
1) Remove six screws, and then remove the upper guide.
x6
F-4-27F-4-27
2) Remove the guide (front/rear).
F-4-28F-4-28
CAUTION:
When attaching the guide (front/ rear), attach the guide so that the pin may hide behind the guide as follows.
F-4-29F-4-29
44 12
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)
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4
4-12
4-12Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)
3) Using a at-blade screw driver or the like, remove the hooks of the paper retainer (front/rear), and then remove the paper retainer (front/rear)
F-4-30F-4-30
44 13
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid
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4
4-13
4-13Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid
Removing the Solenoid
Removing the Paper Lever Drive Solenoid
1) Remove the upper unit.
"Removing the Upper Unit"(page 4-4).2) Move the stapler rearward.
F-4-31F-4-31
3) Remove the reuse band of the additional tray harness (only when the additional tray isinstalled).
4) Remove the reuse band of the tray harness.
5) Remove two screws.
x1x2
F-4-32F-4-32
6) Remove the additional tray(only when the additional tray is installed).7) Remove the tray.
F-4-33F-4-33
8) Move the gripper unit in the direction of the arrow.
F-4-34F-4-34
44-14
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid
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4
4-14
4-14Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Paper Lever Drive Solenoid
9) Remove three screws and then the grate-shaped guide (lower).
x3
F-4-35F-4-35
10) Remove two wire saddles.11) Disconnect the relay connector and one screw.
x1 x1x2
F-4-36F-4-36
12) Remove three screws and then the processing tray.
x3
F-4-37F-4-37
13) Remove the harness from the harness guide.
14) Remove one screw and then the paper lever unit.15) Remove two screws and then the paper lever drive solenoid.
x1x2
x1
F-4-38F-4-38
44-15
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid
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4
4-15
4-15Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid
Removing the Staple Solenoid
1) Remove the upper unit.
"Removing the Upper Unit"(page 4-4).2) Move the stapler rearward.
F-4-39F-4-39
3) Remove the reuse band of the additional tray harness (only when the additional tray isinstalled).
4) Remove the reuse band of the tray harness.
5) Remove one screw.
x1x2
F-4-40F-4-40
6) Remove the additional tray harness (only when the additional tray is installed).7) Remove the tray.
F-4-41F-4-41
8) Move the gripper unit in the direction of the arrow.
F-4-42F-4-42
44-16
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid
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4
4 16
4-16Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid
9) Remove three screws and then the grate-shaped guide (lower).
x3
F-4-43F-4-43
10) Remove two wire saddles.11) Disconnect the relay connector and one screw.
x1 x1x2
F-4-44F-4-44
12) Remove three screws and then the processing tray.
x3
F-4-45F-4-45
13) Remove the harness from the harness guide.
14) Remove one screw and then the paper lever unit.
x1x1
F-4-46F-4-46
44-17
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid
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4
4 17
4-17Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Staple Solenoid
15) Lay down the nisher lower unit as shown.16) Remove one screw and then the staple solenoid.
x1
F-4-47F-4-47
44-18
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Roller Release Motor
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4
4 18
4-18Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Roller Release Motor
Removing the Motors
Removing the Shift Roller Release Motor
1) Remove three screws and then the inner cover.
x3
F-4-48F-4-48
2) Remove the additional tray PCB along with the mount (only when the additional tray isinstalled).
x1
F-4-49F-4-49
3) Remove six screws and then the upper guide.
x6
F-4-50F-4-50
4) Disconnect the relay connector of the shift roller disengage motor cable.
5) Remove the cable from one wire saddle and two harness guides.
x1 x3
F-4-51F-4-51
44-19
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor
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4-19Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor
6) Remove two screws and then the shift roller release motor.
x2
F-4-52F-4-52
Removing the Shift Motor
1) Remove two screws and then the inner cover.
x3
F-4-53F-4-53
2) Remove the additional tray PCB along with the mount (only when the additional tray isinstalled).
x1
F-4-54F-4-54
44-20
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor
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4
4-20Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Shift Motor
3) Disconnect one exible cable and eight connectors.4) Remove one wire saddle.5) Remove two screws, and then pull out the nisher controller PCB along with the mount.
x2
x9
x1
F-4-55F-4-55
6) Remove four wire saddles and the harness from the harness guide, and then pull out the nishercontroller PCB along with the mount.
x4
F-4-56F-4-56
7) Disconnect eight connectors.
x8
F-4-57F-4-57
8) Disconnect the relay connector of the shift motor cable.
9) Disconnect the relay connector.
10) Remove one wire saddle and then the harness leading to the upper guide from the harness guide.
x1 x1
F-4-58F-4-58
44-21
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Feed Motor
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4
4-21Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Feed Motor
11) Release the harness from the guide.
12) Remove one screw and then the harness guide.
x1
F-4-59F-4-59
13) Remove two screws, and then remove the shift motor.
x2
F-4-60F-4-60
Removing the Feed Motor
1) Disconnect one connector.
2) Remove two screws and then the feed motor.
x2x1
F-4-61F-4-61
44-22
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor
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4
4-22Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor
Removing the Gripper Open/Close Motor
1) Remove the gripper unit.
"Removing the Gripper Unit"(page 4-7).2) Remove one screw and then the cover.3) Remove one connector and then the harness from the harness guide.
x1
F-4-62F-4-62
4) Remove two screws and then the gripper open/close motor.
x2
F-4-63F-4-63
Removing the STP Move Motor/Gripper Unit Move Motor
1) Remove the upper unit.
"Removing the Upper Unit"(page 4-4).2) Move the stapler rearward.
F-4-64F-4-64
3) Remove the reuse band of the additional tray harness (only when the additional tray is installed).4) Remove the reuse band of the tray harness.
5) Remove two screws.
x1x2
F-4-65F-4-65
44-23
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor
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4
4-23Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor
6) Remove the additional tray harness (only when the additional tray is installed).7) Remove the tray.
F-4-66F-4-66
8) Move the gripper unit in the direction of the arrow.
F-4-67F-4-67
9) Remove three screws and then the grate-shaped guide (lower).
x3
F-4-68F-4-68
10) Remove two wire saddles.11) Disconnect the relay connector and one screw.
x1 x1x2
F-4-69F-4-69
44-24
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor
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4
4-24Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the STP Move Motor/Gripper Unit Move Motor
12) Remove three screws and then the processing tray.
x3
F-4-70F-4-70
13) Disconnect two connectors and the spring.
x2
F-4-71F-4-71
14) Remove two screws and then the STP move motor/gripper unit move motor unit.
x2
F-4-72F-4-72
44-25
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Entrance Roller Release /Stopper HP Motor
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4
4-25Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Entrance Roller Release /Stopper HP Motor
Removing the Entrance Roller Release /Stopper HP Motor
1) Remove the harness from the harness guide.
2) Disconnect one relay connector.
3) Remove one screw and then the cover.
x1
F-4-73F-4-73
4) Remove two reuse bands.5) Remove two screws and then the cover.
x2
x2
F-4-74F-4-74
6) Remove three resin rings, two pulleys, one gear, one belt, and three parallel pins.
F-4-75F-4-75
7) Remove two screws and then the entrance roller release /stopper HP motor along with themount.
8) Remove two screws and then the entrance roller release /stopper HP motor.
x4
F-4-76F-4-76
44-26
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Additional Tray Lift Motor
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4-26Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Additional Tray Lift Motor
Removing the Additional Tray Lift Motor
1) Remove the additional tray.
2) Remove two screws and then the top cover of the tray.3) Disconnect one connector.
x2 x1
F-4-77F-4-77
4) Turn over the tray.
5) Remove two screws and then the bottom cover of the tray.
x2
F-4-78F-4-78
6) Remove four screws, one earth cable, one washer, and one plate.
x4
F-4-79F-4-79
7) Remove one screw and then the harness guide.
x1
F-4-80F-4-80
44-27
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor
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4-27Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor
8) Remove one screw and then the tray lift motor unit along with the mount.
x1
F-4-81F-4-81
Removing the Tray Lift Motor
1) Remove the additional tray.
2) Remove one reuse band, two connectors, and one screw to remove the earth cable.
x1 x2
F-4-82F-4-82
3) Raise the standard to remove it.
F-4-83F-4-83
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44-29
Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor
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4-29Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Tray Lift Motor
10) Remove one screw and then the tray lift motor unit along with the mount.
x1
F-4-88F-4-88
44-30
Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Front Cover Switch
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4-30Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Front Cover Switch
Removing the Switches
Removing the Front Cover Switch
1) Remove three screws and then the inner cover.
x3
F-4-89F-4-89
2) Remove the additional tray PCB along with the mount (only when the additional tray isinstalled).
x1
F-4-90F-4-90
3) Disconnect one exible cable and eight connectors.4) Remove one wire saddle.5) Remove two screws, and then pull out the nisher controller PCB along with the mount.
x2
x9
x1
F-4-91F-4-91
6) Remove four wire saddles and then the harness from the harness guide.7) Pull the nisher controller further along with the mount.8) Remove the leaf spring and then the front cover switch.
x4
F-4-92F-4-92
44-31
Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch
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4-31Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch
9) Remove one wire saddle and two connectors.10) Remove the front cover switch.
F-4-93F-4-93
Removing the Staple Safety Switch
1) Remove three screws and then the inner cover.
x3
F-4-94F-4-94
2) Remove six screws and then the upper guide.
x6
F-4-95F-4-95
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Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch
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4-33Parts Replacement and Cleaning Procedure > Removing the Switches > Removing the Staple Safety Switch
5) Release the hook using a at-blade screwdriver or the like, and then remove the cover.6) Remove the staple safety switch.
F-4-99F-4-99
44-34
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Additional Tray PCB
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4-34Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Additional Tray PCB
Removing the PCB
Removing the Additional Tray PCB
1) Remove three screws and then the inner cover.
x3
F-4-100F-4-100
2) Disconnect the three connectors from the additional tray PCB.
x3
F-4-101F-4-101
3) Remove one screw and two locking supports and then the additional tray PCB.
x1
F-4-102F-4-102
44-35
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB
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4-35Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB
Removing the Finisher Controller PCB
1) Remove three screws and then the inner cover.
x3
F-4-103F-4-103
2) Remove the additional tray PCB along with the mount (only when the additional tray isinstalled).
x1
F-4-104F-4-104
3) Disconnect one exible cable and eight connectors.4) Remove one wire saddle.
5) Remove two screws, and then pull out the nisher controller PCB along with the mount.
x2
x9
x1
F-4-105F-4-105
6) Remove four wire saddles and the harness from the harness guide, and then pull out thenisher controller PCB along with the mount.
x4
F-4-106F-4-106
44-36
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB
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4-36Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Finisher Controller PCB
7) Disconnect eight connectors.
x8
F-4-107F-4-107
8) Detach the PCB cover in the direction of the arrow.
F-4-108F-4-108
9) Remove three screws and then the nisher controller PCB.
x3
F-4-109F-4-109
44-37
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Flexible Cable Broadcast PCB
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4-37Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Flexible Cable Broadcast PCB
Removing the Flexible Cable Broadcast PCB
1) Remove two screws and then the inner cover.
x3
F-4-110F-4-110
2) Move the stapler unit rearward.3) Remove the harness from the harness guide.
4) Remove one screw and then the cover.
x1
F-4-111F-4-111
5) Remove two screws and then the Flexible Cable Broadcast PCB.
x2
F-4-112F-4-112
6) Disconnect two connectors.7) Remove the exible cable xture, and then disconnect the exible cable.
8) Remove the exible cable broadcast PCB.
x3
F-4-113F-4-113
44-38
Parts Replacement and Cleaning Procedure > Others > Stapler Cradle Installation Procedure
O
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4-38Parts Replacement and Cleaning Procedure > Others > Stapler Cradle Installation Procedure
Others
Stapler Cradle Installation Procedure
MEMO:The stapler cradle (without stapler unit) can run off the rails when it is moved rearward.If this happens, bring back the stapler cradle onto the rails following the procedure below.This also applies to the stapler cradle with a stapler unit.
1) With the front rail for stapler movement positioned as shown, move the stapler cradle forward to put the stapler cradle pin on the rail.
F-4-114F-4-114
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5
5Adjustment
Adjustment
OutlineInitialization Mode
Basic AdjustmentOperation Mode
55-2
Adjustment > Outline > Outline
O tli
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5
5-2Adjustment > Outline > Outline
Outline
Outline
Perform adjustments in service mode using SW1 (push switch), SW2 (DIP switch),
and LED1 on the nisher board.
SW2
SW1
LED1
F-5-1F-5-1
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55-4
Adjustment > Basic Adjustment > Shift roller shift adjustment > Adjustment details
Basic Adjustment Current adjustment value is expressed in decimal number and indicated by LED1 ashing
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5-4Adjustment > Basic Adjustment > Shift roller shift adjustment > Adjustment details
Basic Adjustment
Shift roller shift adjustment
Outline
Adjust the shift of the shift roller.
Adjustment detailsHow to enter the service mode/detailed mode
1.Set SW2 as shown below, and then enter the service mode by turning the power ON.(LED1
will ash at 2-sec. intervals.)
SW2(ON/OFF)1 2 3 4
2. Set SW2 as shown below, and then press SW1 for at least 2 seconds to enter the detailed
mode.(After LED1 lights, release SW1, and LED1 will ash at 0.5-sec. intervals.)
SW2 (ON/OFF)1 2 3 4 Detailed mode
Shift amount adjustment at front
Shift amount adjustment at rear
Adjustment method1. Press SW1 several times so the shift amount becomes adequate.
MEMO:Each time SW1 is pressed, the shift amount is increased by 0.5mm.
2.By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed
mode is released.
Current adjustment value is expressed in decimal number and indicated by LED1 ashing.
Shift amount (mm) Adjustment value LED1 Flashing
-5.0 0ON
OFF
2.0sec.
-4.5 1
-4.0 2
0.3 0.3
- -
0 10
+0.5 111.0
- -
+5.0 20
MEMO:Lighting LED1 for 2-sec. indicates 0.In case the adjustment value consists of 2 digits, epistatic digit (tens place) isindicated rst and indication for lower digit follows.There is 1-sec. interval between the indication for epistatic digit and one another forlower digit except that the value of the lower digit is 0.
55-5
Adjustment > Basic Adjustment > Stapling position adjustment > Adjustment details
Stapling position adjustment 2 By pressing SW1 for at least 2 seconds the adjusted value is backed up and the detailed
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5-5Adjustment > Basic Adjustment > Stapling position adjustment > Adjustment details
Stapling position adjustment
Outline
Adjust the stapling position.
Adjustment details
How to enter the service mode/detailed mode
1.Set SW2 as shown below, and then enter the service mode by turning the power ON. (LED1will ash at 2-sec. intervals.)
SW2(ON/OFF)1 2 3 4
2. Set SW2 as shown below, and then press SW1 for at least 2 seconds to enter the detailed
mode.(LED1 will ash.)
SW2 (ON/OFF)1 2 3 4 Detailed mode
Front stapling position
Rear stapling position Double stapling position
Adjustment method1. Press SW1 several times so the shift amount becomes adequate.
MEMO:Each time SW1 is pressed, the stapling position shifts downstream in the feedingdirection.
2.By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed
mode is released.
Current adjustment value is expressed in decimal number and indicated by LED1 ashing.
Shift amount
(mm)
Adjustment
value
LED1 Flashing
Adjustable range
of front/ rear
stapling
-5.0 0ON
OFF
2.0sec.
-4.5 1
-4.0 20.3 0.3
- -
0 10
- -
+5.0 20
Adjustable
range of double
stapling
-2.5 0ON
OFF
2.0sec.
-2.0 1
-1.5 2
0.3 0.3
- -
0 5
- -
+2.5 10
55-6
Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details
Double stapling pitch adjustment
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5-6Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details
MEMO:Lighting LED1 for 2-sec. indicates 0.In case the adjustment value consists of 2 digits, epistatic digit (tens place) isindicated rst and indication for lower digit follows.There is 1-sec. interval between the indication for epistatic digit and one another forlower digit except that the value of the lower digit is 0.
Double stapling pitch adjustment
Outline
Adjust the pitch (distance between staples) for double stapling.
Adjustment details
How to enter the service mode/detailed mode
1.Set SW2 as shown below, and then enter the service mode byturning the power ON. (LED1 will ash at 2-sec. intervals.)
SW2(ON/OFF)1 2 3 4
2. Set SW2 as shown below, and then press SW1 for at least 2 seconds to enter the detailed
mode.
(After LED1 lights, release SW1, and LED1 will ash at 0.5-sec. intervals.)
SW2 (ON/OFF)
1 2 3 4 Detailed mode Double stapling pitch adjustment
Adjustment method1. Press SW1 several times so the shift amount becomes adequate.
MEMO:Each time SW1 is pressed, the pitch is increased by 0.24mm..
2. By pressing SW1 for at least 2 seconds, the adjusted value is backed up and the detailed
mode is released.
55-7
Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details
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5-7Adjustment > Basic Adjustment > Double stapling pitch adjustment > Adjustment details
Current adjustment value is expressed in decimal number and indicated by LED1 ashing.
Shift amount (mm) Adjustment value LED1 Flashing
-1.92 0ON
OFF
2.0sec.
-1.68 1
- -
-1.44 20.3 0.3
0 8 x 8
- -
+1.68 161.0 x 6
MEMO:Lighting LED1 for 2-sec. indicates 0.In case the adjustment value consists of 2 digits, epistatic digit (tens place) isindicated rst and indication for lower digit follows.There is 1-sec. interval between the indication for epistatic digit and one another forlower digit except that the value of the lower digit is 0.
55-8
Adjustment > Operation Mode > Details > How to use each operation mode
Operation Mode SW2 (ON/OFF)
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5-8Adjustment > Operation Mode > Details > How to use each operation mode
Operation Mode
Outline
Using SW1 (push switch) and SW2 (DIP switch) on the nisher board, carry out a test
operation (staple paper passing operation and aging operation).
No. Item
Stapler paper
passingoperation
1) Non-sort mode A & B sizes
2) Rear shi ft mode A & B sizes3) Front shif t mode A & B sizes
4) Rear single corner stapling mode A & B sizes
5) Front single corner stapling mode A & B sizes
6) Double stapling mode A & B sizes
Details
The stapler can be put into the desired operation mode by turning on the nisher after setting
SW1 and SW2 to the necessary ON/OFF combination. Subsequently, determine the desired
detailed mode by setting SW2-1 to SW2-4 to the necessary ON/OFF combination. Next,
press SW1 for at least 2 seconds to nalize the detailed mode. Start and stop operation using
SW1.
How to use each operation mode
1) Non-sort mode A & B sizes
1. When turning on the nisher, enter the operation mode by setting SW1 and SW2 to the
following ON/OFF combination.
SW1
(ON/OFF)
SW2
(ON/OFF)
Operation mode
1 2 3 4 Non-sort mode A & B sizes
2. Set SW2-1 to 4 to the following ON/OFF combination, and then press SW1 for at least 2
seconds to enter the detailed mode.
SW2 (ON/OFF)1 2 3 4 Detailed mode (Size, Number of stapling
sheets (bundle), Number of copies) A3, 3 sheets, 5 copies
A4, 3 sheets, 5 copies
A4R, 3 sheets, 5 copies
A5R, 3 sheets, 5 copies
A5, 3 sheets, 5 copies
B4, 3 sheets, 5 copies
B5, 3 sheets, 5 copies
B5R, 3 sheets, 5 copies
A3, 1 sheet, 10 copies
A4, 1 sheet, 10 copies
A4R, 1 sheet, 10 copies
A5R, 1 sheet, 10 copies
A5, 1 sheet, 10 copies
B4, 1 sheet, 10 copies
B5, 1 sheet, 10 copies
B5R, 1 sheet, 10 copies
3. Press SW1 to start operation, and press SW1 once again to stop operation.
4. Press SW1 for at least 2 seconds to exit the detailed mode. (The nisher will return to the
status of step 2.)
55-9
Adjustment > Operation Mode > Details > How to use each operation mode
2) Rear shift mode A & B sizes 4) Rear single corner stapling mode A & B sizes
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5-9Adjustment > Operation Mode > Details > How to use each operation mode
)
3) Front shift mode A & B sizes
1. When switching ON the copier, enter the operation mode by setting SW1 and SW2 to the
following ON/OFF combination.
SW1
(ON/OFF)
SW2
(ON/OFF)
Operation mode
1 2 3 4
Rear shift mode A & B sizes
Front shift mode A & B sizes
2. Set SW2-1 to 4 to the following ON/OFF combination, and then press SW1 for at least 2
seconds to nalize the detailed mode.
SW2 (ON/OFF)1 2 3 4 Detailed mode (Size, Number of stapling
sheets (bundle), Number of copies) A3, 3 sheets, 5 copies
A4, 3 sheets, 5 copies
A4R, 3 sheets, 5 copies
B4, 3 sheets, 5 copies
B5, 3 sheets, 5 copies
-
-
-
A3, 1 sheet, 10 copies
A4, 1 sheet, 10 copies
A4R, 1 sheet, 10 copies
B4, 1 sheet, 10 copies
B5, 1 sheet, 10 copies
-
-
-
3. Press SW1 to start operation, and press SW1 once again to stop operation.
4. Press SW1 for at least 2 seconds to exit the detailed mode. (The nisher will return to the
status of step 2.)
) g g
5) Front single corner stapling mode A & B sizes
1. When turning on the nisher, enter the operation mode by setting SW1 and SW2 to the
following ON/OFF combination.
SW1
(ON/OFF)
SW2
(ON/OFF)
Operation mode
1 2 3 4
Rear single corner stapling mode A & B sizes
Front single corner stapling mode A & B sizes
2. Set SW2-1 to 4 to the following ON/OFF combination, and then press SW1 for at least 2
seconds to enter the detailed mode.
SW2 (ON/OFF)1 2 3 4 Detailed mode (Size, Number of stapling
sheets (bundle), Number of copies) A3, 3 sheets, 5 copies
A4, 3 sheets, 5 copies
A4R, 3 sheets, 5 copies
B4, 3 sheets, 5 copies
B5, 3 sheets, 5 copies
-
-
-
A3, 1 sheet, 10 copies
A4, 1 sheet, 10 copies
A4R, 1 sheet, 10 copies
B4, 1 sheet, 10 copies
B5, 1 sheet, 10 copies
- -
-
3. Press SW1 to start operation, and press SW1 once again to stop operation.
4. Press SW1 for at least 2 seconds to exit the detailed mode. (The nisher will return to the
status of step 2.)
55-10
Adjustment > Operation Mode > Details > How to use each operation mode
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5-10Adjustment > Operation Mode > Details > How to use each operation mode
6) Double stapling mode A & B sizes
1. When turning on the nisher, enter the operation mode by setting SW1 and SW2 to the
following ON/OFF combination.
SW1
(ON/OFF)
SW2
(ON/OFF)
Operation mode
1 2 3 4
Double stapling mode A & B sizes
2. Set SW2-1 to 4 to the following ON/OFF combination, and then press SW1 for at least 2
seconds to nalize the detailed mode.
SW2 (ON/OFF)1 2 3 4 Detailed mode (Size, Number of stapling
sheets (bundle), Number of copies) A3, 2 sheets, 10 copies
A4, 2 sheets, 10 copies
A4R, 2 sheets, 10 copies
B4, 2 sheets, 10 copies
B5, 2 sheets, 10 copies
-
-
-
A3, 50 sheets, 10 copies
A4, 50 sheets, 10 copies
A4R, 50 sheets, 10 copies
B4, 50 sheets, 10 copies
B5, 50 sheets, 10 copies
-
-
-
3. Press SW1 to start operation, and press SW1 once again to stop operation.
4. Press SW1 for at least 2 seconds to exit the detailed mode. (The nisher will return to the
status of step 2.)
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6
6Installation(Inner Finisher-B1)
Installation(Inner
Finisher-B1)Making Pre-installtion
Checks
Checking Bundled
Components
How to Utilize ThisInstallation Procedure
Installation Procedure
6 6-2Installation(Inner Finisher-B1) > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation
Making Pre-installation Checks Kontrollen vor der Installation(German/Deutsch)
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6-2Installation(Inner Finisher-B1) > Kontrollen vor der Installation(German/Deutsch) > Vorsichtshinweise zur Installation
Making Pre installation Checks
Cautions at the Installation
1. Disconnecting the Main Power.
1) Turn OFF the power switch of the control panel.
2) Turn OFF the main power switch of the host machine.
3) Be sure that the control panel display and the main power lamp are both
turned OFF, and then disconnect the power plug.
F-6-1F-6-1
Kontrollen vor der Installation(German/Deutsch)
Vorsichtshinweise zur Installation
1. Unterbrechen der Netzversorgung
1) Schalten Sie den Bedienung gremium aus.
2) Schalten Sie den Netzschalter der Hostmaschine aus.
3) berzeugen Sie sich zunchst, dass sowohl das Display auf dem Bedienfeld
als auch die Netzstrom-Kontrolleuchte erloschen sind, und ziehen Sie dann
den Netzstecker.
F-6-2F-6-2
6 6-3Installation(Inner Finisher-B1) > How to Utilize This Installation Procedure > Symbols in the Illustration
Checking Bundled Components How to Utilize This Installation Procedure
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6-3Installation(Inner Finisher-B1) > How to Utilize This Installation Procedure > Symbols in the Illustration
Checking Bundled Components
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9][10][11]
[1] Finisher 1pc.
[2] Guide 1pc.
[3] Eddge saddle 1pc.
[4] Wire saddle 2pcs.
[5] Fixing holder 1pc.
[6] Fixing plate 1pc.
[7] Jam recovery label 1pc.
[8] Screw(RS-tight,M3x8) 1pc.
[9] Staple cartridge 1pc.
[10] Staple sheet 1pc.
[11] Core 1pc.
F-6-3F-6-3
How to Utilize This Installation Procedure
When Using the Contained Parts(Bundled Components in the Shipping Carton)
After unpacking, conrm the parts contained in the package by referring to the illustration of
Bundled Components described in this procedure.
The below symbol appears on the illustration in some steps when the parts contained in the
shipping carton are to be used.
Mind this symbol to be aware the parts contained in the shipping carton are to be used.
Packaged Item
Symbols in the Illustration
The frequently-performed operations/works are described with symbols in this procedure.
Check the description below.
Connector
Disconnect
Screw
Tighten Remove Connect Secure Free
Harness
PushInsert Plug in Turn on
Sound CheckCheck Visual Check
Claw
Remove
Checking instruction
6 6-4Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure
Installation Procedure
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6-4Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure
Installation Procedure
Installation Procedure
1) Hold the positions shown in the gure and take out the nisher from the carton. (Hold the positions specied by the instruction labels.)
F-6-4F-6-4
2) Remove all the shipping tapes and cushions.
CAUTION: Uphold the following order when removing metal xure and cushions xing the stapler.
1) Remove 3 screws to detach the 2 xtures. 2) Remove the upper cushion. 3) Remove the lower cushion.
x3
F-6-5F-6-5
3) Open the right door and remove 1 screw xing the delivery assembly.
MEMO: Save the removed screw for later use.
x1
F-6-6F-6-6
6 6-5Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure
4) Remo e the 2 scre s to detach the s pport co er
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6-5Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure
4) Remove the 2 screws to detach the support cover. Release the 3 hooks to detach the support cover (Left). Cut out the upper part of left cover using side cutter.(Cut off part is no longer reused.)
x2
x2 x3
F-6-7F-6-7F-6-8F-6-8
5) Remove the 2nd delivery tray. (The 2nd delivery tray is no longer reused.)
(This step is applicable only when the 2nd delivery tray is installed in the host machine.)
F-6-9F-6-9
6 6-6Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure
6) Remove the reversal guide (The reversal guide is no longer reused )
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6-6Installation(Inner Finisher-B1) > Installation Procedure > Installation Procedure
6) Remove the reversal guide. (The reversal guide is no longer reused.)
(This step is applicable only when the reversal guide is installed in the host machine.)
x2
F-6-10F-6-10
7) Open the front cover and tonner cover. 8) Remove 1 screw and slightly bend the left cover to remove the inner cover.
x1
F-6-11F-6-11
6 6-7Installation(Inner Finisher