Post on 11-Jan-2019
JetageACM-2
AUTOMOTIVE AIR CONDITIONER
REFRIGERANT HANDLING SYSTEM
OPERATIION MANUAL
JETAGE GARAGE EQUIPMENTSHead Office: B-74, IInd Floor, Phase – II Naraina Industrial Area, New Delhi – 110028 (INDIA)
Telephone: +91-11-25897389, 25897528 Fax: +91-11-25897485 Mobile: +91-9810292921, 9212743900
Email: jetagemail@bol.net.in Service Email:jetagefactory@gmail.com Website: www.jetageworld.com Service Helpline No: +91-1125844166, 9212743920, 9212743903
I. Caution :
Wear the glove and eye protection glass to protect the skin and eyes from
refrigerant. Don’t use this device near the fire and spark Don’t expose this device
into sunshine and rain. Avoid to contact with corrosive liquid and gas. Keep good
ventilation.
II. Notation :
Read the manual carefully before using this device.
For R12 & R134a. Check the refrigerant type before operation.
The real working capacity of refrigerant cylinder should be 80% of it’s
efficient capacity, to avoid the serious accident result from over high
pressure.
Don’t put the hose near rotation and heating automobile parts such as
electronic fan and radiator.
Check the vacuum pump oil level before use.
The start time of recovering process should be less than 10 in one hour
otherwise the compressor will be damaged.
Keep away from children and people of insufficient mental development
when running.
Only for expert professional.
Don’t disassemble device without permission of manufacture.
Don’t put this device upside down.
On the right side of this device there is high voltage input.
The charge process would not work if the refrigerant in cylinder is less than
1 Kg.
III. Technical parameter :
Refrigerant type : R134a / R12
Power supply : AC 220V/50Hz
Digital weight scale precision : 0.2% (FS)
Speed of vacuumizing : 60L/min
Maximum vacuum : 5 × 10-1 (Pa)
Refrigerant cylinder capacity : 14 Kg
Speed of recovering : 250g/min
Speed of refilling : 800g/min
Net weight : 80Kg
Size (mm) : 580*640*1130mm
IV. Device introduce
ACM 100 refrigerant handling system is suited for R12 & R 134a air conditioner
service. Work processes are numerical controlled High efficiency separator and
dryer are applied and device have function of charge refrigerant in tin.
IV.1 Function
Recover and purify refrigerant into cylinder.
Vacuummize the air conditioner
Charger refrigerant into air conditioner from cylinder
Recycle and purify refrigerant in cylinder
Charger the compressor oil into air conditioner
Drain waste oil that is separated from refrigerant automatically
IV.3.1 Keypad
1. To increase parameter
2. To decrease parameter 3.
“Menu”
Enter function menu
4.“ Start/stop ”
Start/stop process
5. “Oil inject”
To add oil into A/C
IV.4 Inner structure
Press key at same time to enter reset menu. Press menu
Key to select “weight scale” item and press key at same time
again till “reset” is displayed. Press at the third time to reset weight scale.
V.2 Accessories
Connect the 2 straight end coupler of hose to connector on right side board of machine,
connect rapid service coupler to hose
VI. Operation process
VI.1 Recovery operation
Vacuumize machine hose system to protect A/C system from air before
recovery. Operator could skip this step if on air in machine hose
system is confirmed. Connect rapid coupler to hose, perform
vacuumizing (second step of 6.3 as conference).
Switch on power and the LCD should display the net weight of refrigerant in cylinder.
Make sure that rapid coupler is on close
Position. Connect rapid couplers to air
conditioner. Run air conditioner and stop
it in several minutes. Turn the rapid coupler
clockwise to open. Check if there is pressure change on pressure
gauge. When the rapid couplers are opened, recovery process would
not start if pressure is less than
120KPa, system would give an alarm that there is no refrigerant in hose.
RFT weight
XX.XX KG
Press “Menu” key to enter main
Menu and press “Start/stop” key to
Enter recovery process. Press key to modify the value according
to the requirement Press the “start/stop”
key to start the process. The data
would be saved automatically until the next
modification.
Press “STOP” key to exit process
VI.2 Recovery notation
A System would check the high and low side pressure before the start of
recovering process. The process would not start if the pressure is too low.
B If the pressure and the refrigerant weight is reach to the preset protection
value the system would stop automatically and give an alarm, The protection
value of pressure is 1.7MPa, the protection value of weight is 14Kg.
C In the recovering process, it would compensate for work time for 1
minute when the high or low pressure hose is close to 0Mpa. After the
compensation time the recovering process is over. And the oil drain time
of 30 seconds is following.
D If the recovering process is not completed by itself, such as the manual stop
result from hose process is too high, the oil draining process would not be
start automatically.
1. Recovery2. Vacuum 3. Charge4. Recycle
Recovery Stop
Set XX.XX KG
Real XX.XX KG
Recovery Run
Set XX.XX KG
Real XX.XX KG
6.3 Vacuumizing operation
A Switch the Power on and cylinder refrigerant weight should be displayed.
B Connect the high and low pressure hose to air conditioner. Check the
high and low pressure. If the pressure is higher than 250Kpa the
recovering process should be start at first. The vacuumizing process
would not start if the pressure is higher than 250Kpa, please recover the
refrigerant in hose.
C Press “Menu” key to enter main
menu and select “Vacuum” function and
press “Start/stop” key to enter
Vacuum process. Press key to
modify the value according to the
requirement. Press the “Start/stop”
key to start process. The data
would be saved automatically until the next
modification
D Press “Stop” key to exit process when process is completed.
6.4 Recycle operation
Switch on power and the refrigerant weight in cylinder should be displayed.
Check the oil charge valve, make sure that valve, make sure that valve is
closed, this valve is strictly prohibited to be opened in recycle process.
The process would not work if the refrigerant in cylinder is less than 2Kg or
more than 10Kg.
1. Recovery2. Vacuum 3. Charge4. Recycle
Vacuum Stop
Set XX.XX MIN
Real XX.XX MIN
Vacuum Run
Set XX.XX MIN
Real XX.XX MIN
Press “Menu” key to enter main
and select “Recycle” function and press
“Start/stop” key key to enter Recycle
Process. Press key to modify value according to the
requirement. Press the “Start/stop” key to start the process. The
data would be saved automatically until the next modification.
Press “Stop” key to exit process when process is completed.
6.5 Charge refrigerant and compressor oil
A Vacuumize the air conditioner and be sure the refrigerant and oil quantity is
enough for charge requirement. The process would not work if the refrigerant
in cylinder is less than 1Kg.
B If the oil need to be charged, press oil inject key after
vaccumizing process and watch the new oil bottle, let go the key until the
required oil enter A/C system.
5. Recovery6. Vacuum 7. Charge8. Recycle
Vacuum Stop
Set XX.XX MIN
Real XX.XX MIN
Vacuum Run
Set XX.XX MIN
Real XX.XX MIN
C Select “Charge” function on main menu:
Press “Start/stop key to modify the value according to the
requirement. Press the “Start/stop” key to start the process. The
data would be saved automatically until the next modification.
VII. Maintenance
8.1 Refill the cylinder with refrigerant:a. The system need to be refilled with refrigerant when the device is used at
first time or refrigerant in cylinder is close to 1Kg.
b. Take a cylinder of refrigerant which is as same as device refrigerant and connect
it to the device low side hose.
c. Run the vacuumizing process for 1 minute.
d. Open the valve on the outer cylinder and set the recovering weight, run the
recovering process.
Notation :
Please operate strictly according the above
Requirement, otherwise it would result in the fault.
Please don’t refill over 3 kg refrigerant into cylinder in one recovering process.
Put the cylinder upside down after the recovering process is start. (figure 4)
Close the cylinder valve when the real recovering quantity is 1 Kg less than the preset quantity.
Vacuum Stop
Set XX.XX MIN
Real XX.XX MIN
Vacuum Run
Set XX.XX MIN
Real XX.XX MIN
8.2 Change the dryer and filter:
System count down the recovering refrigerant weight. When the value
reach to 180Kg. system would prompt that the dryer and filter is going to
fail. When the value reach to 200Kg. system would prompt changing the
dryer and filter. System could not start any process at this time.
Changing state
1. Check the pressure. If the pressure is higher than
200Kpa,please recover the refrigerant in hose.
2. Remove the backboard of device and replace the
old dryer and filter with a new one. Please pay
attention to the installation direction of dryer and filter.
3. After changing the dryer and filter is should switch the power on and
press the key in same time to enter reset menu, select 2.filter and
press start/stop key to reset filter working time.
8.3 Change vacuum pump oil
Use the original pump oil or oil recommended by manufacture
When the oil level in vacuum pump is reach the minimum position, pump oil should
be refilled. If the oil level is too high, it should be drained by unfastening the
draining screw.
System could accumulate the vacuumizing time. When the value reach to 150 hours,
system would be displayed when the power is on and system would no start
vacuumizing process.
When to color of pump oil is changed to white, it should be changed.
Changing state:
1. Before changing, run the vacuumizing process for 1 minute to be sure that the pump
is in hot condition.
2. Unfasten the oil entrance lid and add oil into the ump until the oil level is higher
than the minimum position, fasten the screw.
3. Switch the power on and press the key in same time to enter pump oil
working time.
8.4 Digital weight scale calibrating:
After changing the refrigerant cylinder, or the digital weight scale is used for a long
time, the weight scale displaying weight is different with the real value. It could be
corrected by calibrating the weight scale precision and cylinder. Press
key at same time to enter reset menu. Press menu key to select “weight
scale” item and press key at same time again till “reset” is displayed.
Press at the third time to reset weight scale.
Jet Age Series Product Repair Warranty Card (Duplicate)
Attention: Please fill the Duplicate Card correctly. Then cut it down and post it to
WDF Company in 30 days from the purchase date.
Direct User’s Name: Tel:
Address:
Post Code: Dealer’s Name:
Product Model: Product Serial Number:
Purchase Date: Warranty Card Number:
DESCRIPTION
Dear User: At first thanks you for your trust to the Jet Age series product and purchasing the product. In order to obtain a nice service after purchasing, please fill the Repair Warranty Card (Duplicate) in 15 days from the purchase date. And post it to WDFG Company by register mail or E-mail. We will storage your information so as to trace the product quality. Otherwise your required warranty service would be affected.
Jet Age Series Product Repair Warranty Card (Duplicate)
(This Original is Kept by the User)
Product Model: Product Serial Number: [[[[ Direct User’s Name: Address:Purchase Date: Warranty Card Number:Dealer’s Name:
Some Explanations about the Repair Warranty Card
1. Please browse the Warranty Card carefully. When some repair is need, please cooperate with the repair department and show the warranty card. There repair record is filled by the repair department. Please check the repair record so as to help the manufacture to detect the repair quality letter.
2. If there is no local repair department of the Jet Age company, when some trouble happens, please directly contact with the Department of After-Sales Service of the WDF Company.
3. Please write your name, address, product model, purchase date and trouble situation in printing style in order to avoid mistakenly delivery. Thanks for your cooperation.