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Pilot Devices # Name

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Link to flash-plugin

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-Agenda

� Pilot Devices for a tough environment…

� Two competitive technologies

� The ABB products and features

� Enclosures and accessories

� Conclusion

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-Pilot devices - in daily use

� For applications that demands high IP-class � Industry

� Escalators

� Mines

� Marine applications

� Conveyor belts

� Lift and packaging

� Transport vehicles

� Gates and doors

� Food and beverage

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“Our robust and high quality 22mm pilot devices are suitable for applications with emphasis on heavy duty usage”

“ Pushbuttons will be replaced by touch pads…”

Pilot devices - in daily use

� But the machine builder need…� Emergency stops

� Selector switches “Hand-Off Auto”

� Pushbuttons “Start and Stop”

� Pilot lights

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-Example of application

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-Pilot devices - Two competitive technologies

� Identical on the front side� Robust and modern design

� IP 66, UL Type: 1,3R,4, 4X,12,13

� High functionality and feeling

� Activation area, adapted for the cause

� Flexible marking - text or marking

� Totally different on back side� Compact range

� Modular range

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-Approvals

� Standards� IEC 60947-1, 60947-5-1, 60947-5-5, 60073, 60529

� EN 60947-1, 60947-5-1, 60947-5-5, 60073, 60529, 50013

� UL 508

� CSA C22.2 No. 14

GOST U

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-IP classification - IEC 60529

IP 2x

IP 6x

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-IP classification - IEC 60529

IP 20

IP 66

IP 67Low pressure!

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-Modular range - a flexible solution

� Parts build a function� Actuator

� Wide range of colors

� Black, gray and chrome plastic bezel or chrome metal bezel

� Nut

� Holder� 3 and 5 contact blocks

holder

� Contact blocks

� Accessories

� Easy assemble� Snap-on

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-Modular range - a flexible solution

� Optimized for durability and performance� Low built in depth

� Fits the majority of the enclosures on the market

� Pre-wiring possible

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-Modular range - a flexible solution

� Optimized for durability and performance� Wiping action

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-Modular range - a flexible solution

NO

LB

NC

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-Modular range - Technical data contact block

Ratings as per IEC 60 947-5-1 / A600

Insulation voltage: 690V

Thermal current: 10A

AC-15 See page 7/12 in Contactor Catalogue

Control of AC electromagnetic loads

Ie at: 120V 8A

230V 6A

690V 2A

DC-13

Control of DC Electromagnets

Ie at: 24V 5A

25V 1,1A

250V 0,55A

Ratings as per UL / A600

Insulation voltage: 600V

Thermal current: 10A

Operational current at: 120V 6A

240V 3A

480V 1,5A

600V 1,2A

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-Modular range - Technical data

StandardsIEC 60947-1, 60947-5-1, 60947-5-5,

60073, 60529

EN 60947-1, 60947-5-1, 60947-5-5, 60073, 60529, 50013

UL 508

CSA C22.2 No. 14

Degrees of protectionOperators & light

IP 66

UL 1,3R,4, 4X,12,13

Electrical functions

Terminals - IP 20

Mechanical lifePushbuttons, momentary

mushroom pushbutton: 2 million operations

Selector switches, maintainedmushroom pushbutton: 0.5 million operations

Toggle switch: 1 million operations

Lockable pushbuttons: 0.3 million operations

TemperatureAmbient temperature (operation) -25 to +70 °C

Storage temperature -30 to +85 °C

TerminalsPlus-minus Pozidrive Size 2

Connectable area min. 1 x 0.5 mm2 / AWG20

max. 2 x 2.5 mm2 / 2x AWG14

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-Modular range - special devices

� Toggle switch

� Potentiometer

� Buzzer

� Reset pushbutton

� Definite purpose pushbutton

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-Compact range - all-in-one design

� A complete function in one unit

� Less assemble parts

� Easy ordering� One order code - one function

� Low built in depth

� Cost effective

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-Compact range - Technical data

Ratings as per IEC 947-5-1

Insulation voltage: 300V

Thermal current: 5A

AC-15 See page 7/12 in Contactor Catalogue

Control of AC electromagnetic loads

Ie at: 120V 1.5A

220V 1A

DC-13

Control of DC Electromagnets

Ie at: 24V 0.3A

125V 0.2A

Ratings as per UL

C300 R300

Insulation voltage: 250V 250V

Thermal current: 2.5A 1A

Operational current at: 120V 1.5A

125V 0.22A

240V 0,75A

250V 0.11A

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-Emergency stop - guarantees personal safety

� Complete range� Modular and Compact range

� Twist, pull and key release

� IEC 60947-5-5 (EN 60947-5-5)

� Anti-tease action� Mechanical lock before

electrical function

� Robust design

� Vandal proof

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-Emergency stop - IEC60947-5-5

Control circuit devices and switching elements –Electrical emergency stop device with mechanical latching function

Page 7 of 60947-5-5 IEC:1997

The present IEC 60947-5-5 deals specifically with emergency stop devices with

mechanical latching function and gives additional electrical and mechanical requirements to those given in the following International Standards:

– ISO 13850 giving requirements for the emergency stop function of a machine, whatever be the energy used; 4.4.4 of ISO 13850 corresponds to 4.1.11 of EN418

– IEC 60204-1 giving additional requirements for an emergency stop function realized by the electrical equipment of a machine.

– IEC 60947-5-1 specifying electrical characteristics of electromechanical control circuit devices.

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-Emergency stop - the testing

3 Emergency stops are tested

Operating test

6050 op

Durability of latching parts

Robustness Conditioning verifying function after exposure

96h +70°C dry atmosphere96h changing moist and varm

atmosphere (+25°C/+55°C, 97%/93% RH)

96h -40°C96h +35°C in a solution of 5% NaCl

M=0,1xDhole =2,2 Nm

F = 5xDhole =113 N

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-Emergency stop - the testing

Vibration test

Frequency: 10-500Hz

Duration: 2 hours

Max. acc.: 50m/s2

Amplitude: 0,35mm

Latching and resetting testsOpening test

The actuator of the emergency stop device shall be moved slowly just to the point where latching occurs.

The normally closed contacts shall then be open. Verified by an impulse voltage test at 2 500 V.

Shock test

15g

During the test, the closed contacts shall not open, the open contacts, shall not closeand the latching mechanism shall not latch/unlatch.

The checking means shall be able to detect any opening or closing of contacts longer than0,2 ms.

3 Emergency stops are tested

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-Emergency stop - the testing

3 Emergency stops are tested

Latching test

To simulate a normal human action, the emergency stop is mounted in front of a 1,6 kg hammer

After the strike the latching mechanism shall be latched.

h=75mm

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-Emergency stop - the testing

3 Emergency stops are tested

Resetting test

Pulling force shall be less than 50 N;Torque shall be less than1 Nm;

Impact test

3 strikes with the 1,6 kg hammer, h=310mm

After each strike the emergencystop shall be latched.

After three strikes the actuator shall not be damaged

Electrical requirements

Utilization categories AC-15, and/or DC-13 or DC-14Direct opening for NC contacts

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-Enclosures - and assembled stations

� New compact enclosure� Made for compact

emergency stops

� Reduced size

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-Enclosures - and assembled stations

� Modern design

� Small and compact

� 4 blocks for each seat

� Reduced height

� Empty or assembled, plastic or metal

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-Enclosures - and assembled stations

� Perfect fixture

� M-thread and Pg thread

� Flexible marking

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-Accessories

� Wide range of accessories

� Compatible accessories for both compact and modular

� 22mm into 30mm holes by adapter ring.

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-Signal Towers and Beacons

� Up to 5 modules� Bayonet holds

� Extreme signal lamp� Good supervision over

machinery

� Sound modules� Attracts attention -

complements lights

� Different effects� Best attention by adequate

effects

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-Signal Towers and Beacons

K A70-1001

(K T70)K B70/K S70 K ASI

K L70

K T70-1001K T70-1002

K A70-1001

K A70-1031

K A70-1011

K A70-1032

K A70-12

K A70-1013

K A70-1001

K A70-1021

K A70-1022

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Optical modules

Permanent light: 12-240 V AC/DC

Blinking light: 24 V AC/DC115 V DC230 V AC/DC

Flashing light: 24 V DC115 V DC230 V AC

LED Permanent light: 24 V AC/DC

LED Blinking light: 24 V AC/DC

LED Rotating light: 24 V AC/DC

Signal Towers - Technical data

Audible modules

Buzzer element85 dB, continuous or pulsating, adjustable

Siren element-Multi function, 8 diff. tones adjustable, volume adjustable 100 dB

-Multi function, 7 diff. tones adjustable, volume adjustable, remote control 100dB

-Multi function, 8 diff. tones adjustable, volume adjustable 100 dB

-Continuous tone alternating

230 V AC24 V AC/DC115 V AC/DC

115 V or230 V AC

24 V AC

24 V AC/DC

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-ABB - A reliable partner

� ABB - Complete range of products

� Availability all around the world� Local sales companies

in over 130 countries

� Comply to international standards

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